一种连接器全自动组装设备

Abstract

本申请提供一种连接器全自动组装设备，涉及铜片端子自动铆压技术领域。一种连接器全自动组装设备包括工作台，所述工作台居中处设置有转盘，所述转盘上周向均匀设置有多个盛料工位，多个所述盛料工位处分别对应设置有铆钉供料组件、下弹片组装组件、铜板上料组件、上弹片组装组件、铆压组件、插拔力检测组件和下料组件；所述插拔力检测组件包括压料气缸、检测相机和拉拔件，所述拉拔件包括固接于所述工作台的拉拔气缸，所述拉拔气缸的伸缩端固接有拉力传感器，所述拉力传感器远离所述拉拔气缸的一端固接有检测插片，通过拉力传感器感知检测插片拔出过程中的拉拔力范围，检测相机检测铜片端子外观是否有开裂，实现铜片端子的铆压效果检测。

Claims

1. A fully automated connector assembly device, comprising a workbench, wherein a turntable is centrally located on the workbench, characterized in that: The turntable is evenly provided with multiple material loading stations (1) in the circumferential direction, and multiple four-axis robots (2) are provided on the worktable; Each of the multiple material loading stations (1) is respectively equipped with a rivet feeding assembly (3), a lower spring assembly assembly (4), a copper plate loading assembly (5), an upper spring assembly assembly (6), a riveting assembly (7), an insertion and extraction force detection assembly (8), and a material unloading assembly (9); The insertion and extraction force detection assembly (8) includes a pressing cylinder (81) fixed to the worktable by a bracket. The telescopic end of the pressing cylinder (81) corresponds to the workpiece. A detection camera (82) and a pulling component (83) are fixed to the worktable. The pulling component (83) includes a pulling cylinder (831) fixed to the worktable. A tension sensor (832) is fixed to the telescopic end of the pulling cylinder (831). A detection insert (833) is fixed to the end of the tension sensor (832) away from the pulling cylinder (831).

2. The full-automatic connector assembling apparatus according to claim 1, wherein The material loading station (1) includes a tooling lifting component (11), a workpiece bearing assembly (12), and a workpiece bearing platform (13). The tooling lifting component (11) is fixed to the worktable, the workpiece bearing assembly (12) is embedded in the turntable, and the workpiece bearing platform (13) is fixed to the top of the workpiece bearing assembly (12). The workpiece bearing assembly (12) includes an abutment plate (121) that abuts against the telescopic end of the tooling lifting component (11). A guide shaft (122) that passes through the turntable and two elastic telescopic components (123) are fixedly connected to the abutment plate (121). The top ends of the guide shaft (122) and the two elastic telescopic components (123) are fixedly connected to the workpiece bearing platform (13).

3. The full-automatic connector assembling apparatus according to claim 1, wherein The displacement end of the four-axis robot (2) is detachably equipped with a suction cup assembly (21) and a gripper assembly (22). The suction cup assembly (21) is provided with a tray suction cup (211) and a product suction cup (212). The gripper assembly (22) is provided with an upper spring gripper (221) and a lower spring gripper (222). A lower spring cylinder (223) is provided at the lower spring gripper (222).

4. The full-automatic connector assembling apparatus according to claim 1, wherein The rivet feeding assembly (3) includes a vibratory feeder (31), a rotary cutting component (32), and a picking component (33). The vibratory feeder (31) is fixed to the worktable. The rotary cutting component (32) is fixed to the worktable and placed at the discharge end of the vibratory feeder (31). The picking component (33) includes a rivet shifting cylinder (331) fixed to the worktable. A rivet lifting cylinder (332) is fixed to the telescopic end of the rivet shifting cylinder (331). A rivet picking and unloading gripper (333) is fixed to the telescopic end of the rivet lifting cylinder (332).

5. The full-automatic connector assembling apparatus according to claim 1, wherein The lower spring assembly assembly (4) includes a lower spring displacement cylinder (41) fixed to the worktable. The displacement end of the lower spring displacement cylinder (41) is fixed to a lower spring upper and lower cylinder (42). The extension end of the lower spring upper and lower cylinder (42) is fixed to a lower spring picking and placing gripper (43). Multiple sensing sensors (44) are respectively arranged on the inner and outer sides of the material holding station (1). The multiple sensing sensors (44) are respectively fixed to the worktable.

6. The full-automatic connector assembling apparatus according to claim 1, wherein The copper plate loading assembly (5) includes a copper plate lifting cylinder (51) fixed to the worktable. A flipping cylinder (52) is fixed to the telescopic end of the copper plate lifting cylinder (51). A copper plate picking and placing gripper (53) is fixed to the rotating end of the flipping cylinder (52). A loading component (54) is fixed to the worktable. The loading component (54) includes a copper plate full-load plate tray (541) and a copper plate empty plate tray (542).

7. The full-automatic connector assembling apparatus according to claim 1, wherein The upper spring assembly assembly (6) includes an upper spring displacement cylinder (61) fixed to the worktable. The displacement end of the upper spring displacement cylinder (61) is fixed to an upper spring upper and lower cylinder (62), and the extension end of the upper spring upper and lower cylinder (62) is fixed to an upper spring picking and unloading gripper (63).

8. The full-automatic connector assembling apparatus according to claim 1, wherein The riveting assembly (7) includes a manual feeding riveting window (71) fixed to the workbench. Two safety light curtains (72) are symmetrically arranged on the outer side of the manual feeding riveting window (71). A servo press (73) is provided on the manual feeding riveting window (71). A pressure sensor (74) is fixed to the telescopic end of the servo press (73).

9. The full-automatic connector assembling apparatus according to claim 1, wherein The unloading assembly (9) includes a good product carrier (91) and an NG belt (92) fixed to the workbench. The good product carrier (91) includes a good product empty tray (911) and a good product full tray (912).

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