一种端子插壳机
By using the image acquisition and circumferential angle adjustment mechanism of the terminal insertion machine, the problem of wire harness offset in the circumferential direction is solved, and the precise insertion of terminals and housings is achieved. The structure is simple and easy to operate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN HIPRECISE TECH CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-17
AI Technical Summary
In mechanized wiring operations, the flexibility of the wire harness causes the terminals to shift in the circumferential direction, affecting the connection between the terminals and the housing.
Design a terminal insertion machine, including an image acquisition device, a circumferential angle adjustment mechanism and an insertion mechanism. The image acquisition device acquires terminal image information, controls the sliding block to slide within the arc-shaped track, adjusts the angle of the grippers to ensure that the wire harness rotates and corrects in the circumferential direction, and achieves precise insertion through the insertion mechanism.
It achieves precise adjustment and insertion of the terminal circumferential angle, has a simple structure, is easy to implement, and ensures the accuracy of the terminal and housing connection.
Smart Images
Figure CN224520428U_ABST
Abstract
Claims
1. A terminal crimping machine characterized by: The system includes a control system and an image acquisition unit, a circumferential angle adjustment mechanism, and a plug-in mechanism connected to the control system. The acquisition end of the image acquisition unit faces the clamping end of the circumferential angle adjustment mechanism. The circumferential angle adjustment mechanism includes a sliding block, a clamping driver, and a gripper. The sliding block is movably disposed within an arc-shaped track. The clamping driver is mounted on the sliding block and connected to the gripper to drive the gripper to open and close. The axis along which the gripping center of the gripper is located when it is closed is defined as the clamping axis. The center of the arc-shaped track is located on the clamping axis of the gripper. The sliding block is connected to a sliding driver, which drives the sliding block to slide within the arc-shaped track. The plug-in mechanism is disposed between the circumferential angle adjustment mechanism and a plastic shell mounting plate to transfer the wiring harness on the circumferential angle adjustment mechanism and plug it into the plastic shell on the plastic shell mounting plate.
2. The terminal crimping machine of claim 1, wherein: The image acquisition device is a 3D scanner.
3. The terminal crimping machine of claim 1, wherein: It also includes a mounting housing on which the arc-shaped track is formed.
4. The terminal crimping machine of claim 3, wherein: The sliding block includes an arc-shaped slider and an arc-shaped rack connected to each other. The arc-shaped slider is movably fitted within an arc-shaped track. The arc-shaped rack meshes with a transmission gear set. The transmission gear set is mounted on a mounting housing. The sliding driver drives the transmission gear set.
5. The terminal insertion housing machine according to claim 4, characterized by: The arc-shaped track is located on the front side of the mounting housing, and the arc-shaped rack protrudes from the front side of the mounting housing. The transmission gear set includes a transmission wheel, a connecting shaft, and a gear. The gear is located on the front side of the mounting housing and meshes with the arc-shaped rack. The transmission wheel is located on the rear side of the mounting housing for connecting to the sliding drive. The connecting shaft is rotatably mounted on the mounting housing and simultaneously connects the transmission wheel and the gear.
6. The terminal insertion housing machine of claim 1, wherein: The insertion mechanism includes a horizontal transfer mechanism and at least one clamping mechanism disposed on the horizontal transfer mechanism. The horizontal transfer mechanism drives the clamping mechanism to switch between the clamping position of the corresponding circumferential angle adjustment mechanism and the insertion position of the corresponding plastic shell mounting plate. The clamping mechanism includes a drive group, a wire harness clamping group and a terminal clamping group. The drive group drives and connects the wire harness clamping group and the terminal clamping group respectively. The terminal clamping group is disposed at the front end of the wire harness clamping group.
7. The terminal crimping machine of claim 6, wherein: The terminal clamping assembly includes a mounting frame, a main slider, a secondary slider, a first lifting driver, a second lifting driver, a connecting rod, a first terminal claw, and a second terminal claw. The main slider is slidably mounted on the mounting frame. The first lifting driver drives and connects to the main slider. The first terminal claw is fixed to the main slider. The secondary slider is slidably mounted on the main slider. The middle part of the connecting rod is hinged to the secondary slider. The two ends of the connecting rod are respectively connected to the second lifting driver and the second terminal claw. The first terminal claw and the second terminal claw are arranged opposite to each other to form a terminal clamp. The end of the second terminal claw is provided with a hook extending toward the first terminal claw.
8. The terminal insertion housing machine according to claim 7, characterized by: The first terminal claw has a stop bar near its end, and the stop bar extends toward the second terminal claw.
9. The terminal insertion housing machine of claim 7, wherein: The connecting rod has a "7" shaped structure and has a first arm and a second arm set at an angle to each other. The middle part where the first arm and the second arm are connected is hinged to the secondary slider. The second lifting driver is hinged to the first arm through a transmission rod. The second terminal claw is fixed on the second arm.
10. The terminal insertion housing machine of claim 6, wherein: The drive group includes a forward drive group and a lifting drive group. The lifting drive group drives and connects the wire harness clamping group and the terminal clamping group to drive the wire harness clamping group and the terminal clamping group to move up and down synchronously. The forward drive group drives and connects the lifting drive group to drive the lifting drive group, the wire harness clamping group and the terminal clamping group to move back and forth.