分割定子组件

By winding coils in series on the segmented stator unit and connecting them across line segments, the problem of complex motor assembly caused by an excessive number of outgoing wires was solved, thus simplifying the assembly process and improving efficiency.

CN224520804UActive Publication Date: 2026-07-17MOBILETRON ELECTRONICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MOBILETRON ELECTRONICS CO LTD
Filing Date
2025-07-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing segmented stator technology, as the number of segmented units increases, the number of outgoing wires multiplies, leading to a complex motor assembly process and difficulties in wiring and connection.

Method used

Multiple segmented stator units are connected to form a ring stator core, which is wound into series coil windings by enameled wire to reduce the number of outgoing wires. Non-adjacent coil windings are connected by cross segments, and positioning and assembly are performed by fixing fixtures and assembling fixtures.

Benefits of technology

While maintaining high-density coil windings, the number of outgoing wires is effectively reduced, simplifying the motor assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

一种分割定子组件,包含多个分割定子单元与多个线圈绕组,其中,所述多个分割定子单元相互组接,以共同界定出一环形的定子芯;其中,各所述分割定子单元具有一轭部与一齿部,所述齿部由所述轭部朝向所述定子芯的一中心沿一径向延伸;所述多个线圈绕组分别设置于各所述分割定子单元的所述齿部;其中所述多个线圈绕组是由多条漆包线所绕成,所述多个漆包线的数量小于所述多个线圈绕组的数量;各所述漆包线形成有两条出线段及一跨线段,所述跨线段连接两个不相邻的所述线圈绕组。本实用新型还提供上述分割定子组件的制造方法。
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Claims

1. A segmented stator assembly, comprising: A plurality of split stator units are assembled together to jointly define a ring-shaped stator core; wherein Each of the segmented stator units has a yoke and a tooth, the tooth extending radially from the yoke toward a center of the stator core; as well as Multiple coil windings are respectively disposed in the tooth portion of each of the segmented stator units; wherein the multiple coil windings are formed by multiple enameled wires, and the number of the multiple enameled wires is less than the number of the multiple coil windings; each enameled wire forms two lead-out segments and one cross-segment, and the cross-segment connects two non-adjacent coil windings.

2. The split stator assembly of claim 1, wherein, The stator core has a first side and a second side opposite to each other in one axial direction; each of the enameled wires forms the two lead-out segments on the first side of the stator core and forms the cross-line segment on the second side of the stator core.

3. The split stator assembly of claim 2 wherein, Each of the segmented stator units has a yoke with a wire passage located on the second side; the cross-section of each enameled wire passes through the corresponding plurality of wire passages.

4. The split stator assembly of claim 2 wherein, The second side of the stator core defines multiple radial reference lines, each of which passes through the center of each of the cross segments, and an angle is formed between two adjacent radial reference lines, the angle being 60 degrees, 90 degrees or 120 degrees.

5. The split stator assembly of claim 1 wherein, Each of the segmented stator units has a first set of contact sides and a second set of contact sides, the first set of contact sides having a rib and the second set of contact sides having a groove; the rib of the first set of contact sides of each segmented stator unit is embedded in the groove of the second set of contact sides of an adjacent segmented stator unit to form the stator core.