一种直流侧滤波装置及燃料电池系统

By using a distributed magnetic ring array filter device, the problems of saturation failure and high cost in traditional high-current filtering schemes are solved, achieving high-efficiency filtering performance and cost reduction, and improving the electromagnetic compatibility and space utilization of fuel cell systems.

CN224520927UActive Publication Date: 2026-07-17大连富德金煜新能源有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
大连富德金煜新能源有限公司
Filing Date
2025-08-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In traditional high-current filtering solutions, single high-current inductors suffer from saturation failure and high cost, which affect the normal operation of DC/DC converters and DC/AC inverters, leading to increased noise and larger output ripple.

Method used

A distributed magnetic ring array, comprising at least three parallel magnetic rings, is employed. Made of iron-silicon-aluminum material, its inner diameter and saturation magnetic flux density meet specific requirements. This array is used to filter out low-frequency and high-frequency AC components from the DC/DC converter, reducing interference to the DC/AC inverter. Dynamic management is achieved through temperature and Hall effect sensors.

Benefits of technology

It improves filtering performance, reduces system cost and size, and by optimizing the material and structure of the magnetic ring, it achieves effective suppression of low-frequency and high-frequency noise, thereby improving electromagnetic compatibility and space utilization.

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Abstract

本实用新型涉及燃料电池系统技术领域,提供一种直流侧滤波装置及燃料电池系统,所述直流侧滤波装置包括:分布式磁环阵列;分布式磁环阵列包括至少3个并联的磁环;至少3个磁环呈周向等间距分布;所述磁环的内径D≥15mm,所述磁环的饱和磁通密度Bs≥1.0T;所述磁环的内孔,用于穿设DC / DC转换器的输出正极母线与输出负极母线,所述DC / DC转换器的输出正极母线与输出负极母线之间平行排列,且输出正极母线与输出负极母线的间距为δ≤2mm。本实用新型通过采用分布式磁环阵列能够滤除DC / DC转换器的低频交流分量和高频交流分量,使DC / DC转换器输入DC / AC逆变器真正的直流电流,减少对DC / AC逆变器的干扰。
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Claims

1. A dc side filtering device, characterized by include: Distributed magnetic ring array; The distributed magnetic ring array includes at least three parallel magnetic rings; the at least three magnetic rings are distributed circumferentially at equal intervals. The inner diameter D of the magnetic ring is ≥15mm, and the saturation magnetic flux density Bs of the magnetic ring is ≥1.0T; The inner hole of the magnetic ring is used to pass through the positive output bus and the negative output bus of the DC / DC converter (2). The positive output bus and the negative output bus of the DC / DC converter (2) are arranged in parallel, and the distance between the positive output bus and the negative output bus is δ≤2mm.

2. The dc side filtering device according to claim 1, characterized in that The number of magnetic rings is three; the three magnetic rings are arranged in an equilateral triangle.

3. The dc side filtering device according to claim 2, characterized in that The spacing L between the three magnetic rings satisfies: L≥(D_ext / 2)+10mm, where D_ext is the outer diameter of the magnetic ring.

4. The dc side filtering device according to claim 1, characterized in that The magnetic ring is made of iron-silicon-aluminum material.

5. A fuel cell system characterized by comprising: include: The fuel cell stack (1), DC / DC converter (2), DC / AC inverter (4), FCU controller (5), and DC-side filter device (3) as described in any one of claims 1 to 4; The output terminal of the fuel cell stack (1) is connected to the input terminal of the DC / DC converter (2); The DC / DC converter (2) has multiple sets of positive output buses and negative output buses; The positive and negative output bus of the DC / DC converter (2) passes through the corresponding magnetic ring inner hole and is connected to the corresponding input terminal of the DC / AC inverter (4); The output terminal of the DC / AC inverter (4) is used to connect to the load (6).

6. The fuel cell system of claim 5, wherein The inner layer of the positive output bus and the negative output bus of the DC / DC converter (2) is made of annealed copper strip and the outer layer is covered with anodized aluminum foil.

7. The fuel cell system of claim 5, wherein A temperature sensor is provided on the surface of each magnetic ring; the temperature sensor is signal-connected to the FCU controller (5).

8. The fuel cell system of claim 7, wherein A Hall sensor is installed on the DC / AC inverter (4); the Hall sensor is connected to the FCU controller (5) via a signal.

9. The fuel cell system of claim 7, wherein The FCU controller (5) is connected to the air-cooled cooler (8) via signal connection; The air outlet of the air-cooled cooler (8) faces the distributed magnetic ring array.

10. The fuel cell system of claim 5, wherein A plate heat exchanger (7) is provided between the fuel cell stack (1) and the DC / DC converter (2); The heat-absorbing end of the plate heat exchanger (7) is in contact with the DC / DC converter (2), and the heat-dissipating end of the plate heat exchanger (7) is in contact with the fuel cell stack (1).