A prefabricated photovoltaic module installation structure for substations

By using a motor-driven connecting slot plate and limiting plate structure, the problems of bolt fixing and specification limitations in existing photovoltaic module installation structures are solved, realizing boltless positioning and tilt adjustment, expanding the scope of application and improving installation efficiency.

CN224520982UActive Publication Date: 2026-07-17FUKANG LUNENG NEW ENERGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUKANG LUNENG NEW ENERGY CO LTD
Filing Date
2025-04-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing photovoltaic module installation structures require a large number of bolts for installation and can only be used for photovoltaic modules within a certain specification range, thus limiting their applicability.

Method used

It adopts components such as connecting groove plates, bearing rods, horizontal lead screw shafts, sliders, and limit plates, and realizes boltless positioning and tilt adjustment of photovoltaic modules through motor drive, adapting to photovoltaic panels of different lengths and widths.

Benefits of technology

It enables efficient installation and tilt adjustment of photovoltaic panels of different specifications, expands the scope of application, improves installation efficiency and simplifies the disassembly and assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a prefabricated photovoltaic module installation structure for substations, relating to the field of photovoltaic modules. It includes a main body and a connecting groove plate snapped into the middle of the main body. Bearing rods are fixedly connected to the middle of both sides of the connecting groove plate, and both sets of bearing rods are fixedly connected to the main body. A first horizontal lead screw shaft penetrating the main body is provided on the inner side of the connecting groove plate. Two sets of first sliders are sleeved on the outer side of the first horizontal lead screw shaft. A first limiting plate is fixedly connected to the upper side of each set of first sliders. Two sets of limiting grooves and two sets of auxiliary grooves are provided on the main body. The advantages of this utility model are: it can position and install photovoltaic panels of different lengths and widths, has a wide range of applications, does not require a large number of bolts, has high installation efficiency, realizes the tilt adjustment function of the photovoltaic module installation structure to improve the power generation efficiency of the photovoltaic system, and provides convenience for the assembly and disassembly of photovoltaic modules.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic modules, and in particular to a photovoltaic module installation structure for prefabricated substations. Background Technology

[0002] Prefabricated substations, also known as box-type substations or compact substations, are complete power distribution units that integrate high-voltage switchgear, transformers, and low-voltage power distribution equipment into a single enclosed enclosure. Prefabricated substations typically require photovoltaic (PV) module mounting structures, which are specialized mechanical systems designed to fix and mount PV modules, ensuring their stable and efficient operation under various environmental conditions.

[0003] Patent CN210469200U discloses a photovoltaic module mounting structure that places the photovoltaic panel between a lower mounting frame and an upper mounting frame, and then uses mounting studs to fix the lower mounting frame and the upper mounting frame together, so that the photovoltaic panel is fixed between the lower mounting frame and the upper mounting frame. The installation and disassembly are relatively convenient. However, when using this photovoltaic module mounting structure, it usually requires a large number of bolts to install the photovoltaic module, and it can only install photovoltaic modules within a certain specification range, so its application scope is still relatively limited. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a prefabricated photovoltaic module installation structure for substations. Existing photovoltaic module installation structures usually require a large number of bolts to install the photovoltaic modules, and can only install photovoltaic modules within a certain specification range, so the scope of application is still relatively limited.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is a photovoltaic module installation structure for a prefabricated substation, including a main body and a connecting groove plate snapped into the middle position inside the main body. A bearing rod is fixedly connected to the middle position on both sides of the connecting groove plate, and both sets of bearing rods are fixedly connected to the main body. A first horizontal lead screw shaft penetrating the main body is provided on the inner side of the connecting groove plate, and two sets of first sliders are sleeved on the outer side of the first horizontal lead screw shaft. A first limiting plate is snapped onto the upper side of both sets of first sliders.

[0006] The main body is provided with two sets of limiting grooves and two sets of auxiliary grooves. A second horizontal lead screw shaft is provided on the inner side of each of the two sets of limiting grooves. A second slider is sleeved on the outer side of each of the two sets of second horizontal lead screw shafts. A second limiting plate is fixedly connected to the upper side of each of the two sets of second sliders. An auxiliary rod is fixedly connected to the inner side of each of the two sets of auxiliary grooves. An auxiliary block is sleeved on the outer side of each of the two sets of auxiliary rods.

[0007] As a further embodiment of this utility model: a first groove and a second groove are respectively provided through the middle of both sides of the main body, a moving motor is fixedly installed inside the first groove, and the first horizontal lead screw shaft is fixedly connected to the output end of the moving motor.

[0008] As a further embodiment of this utility model: a symmetrical threaded section is provided on the outer side of the first horizontal lead screw shaft, both sets of the first sliders are threadedly connected to the first horizontal lead screw shaft, and both sets of the first sliders are located inside the connecting groove plate, and both sets of the first limiting plates are T-shaped.

[0009] As a further embodiment of this utility model: a dual-axis motor is fixedly installed inside the second groove, and two sets of second horizontal lead screw shafts are respectively fixedly connected to the two output ends of the dual-axis motor. The external threads of the two sets of second horizontal lead screw shafts are symmetrically arranged. The two sets of second sliders are respectively threadedly connected to the two sets of second horizontal lead screw shafts, and the two sets of second sliders are respectively located inside the two sets of limiting grooves.

[0010] As a further embodiment of this utility model: the two sets of auxiliary blocks are respectively fixedly connected to the two sets of second limiting plates, and the two sets of second limiting plates are both inverted T-shaped, and the two sets of auxiliary blocks are respectively located inside the two sets of auxiliary grooves.

[0011] As a further embodiment of this utility model: a support body is provided below the connecting groove plate, a first support plate is fixedly connected to the lower end of the support body, a vertical screw shaft is provided through the support body, a lifting column is sleeved on the outer side of the vertical screw shaft, and limit strips are fixedly connected to the lower surface of the connecting groove plate near both sides.

[0012] Two sets of support columns are provided on the lower side of the main body. The two sets of support columns are connected to the main body by connecting hinges. The lower ends of the two sets of support columns are fixedly connected to a second support plate.

[0013] As a further embodiment of this utility model: a lifting motor is fixedly installed at the bottom of the support body, and a vertical lead screw shaft is fixedly connected to the output end of the lifting motor. The vertical lead screw shaft is threadedly connected to the lifting column, and the lifting column is slidably connected to the support body. The upper end of the support body is located between two sets of limiting plates.

[0014] Compared with the prior art, the beneficial effects of this utility model include: by activating the moving motor in the first groove to drive the first horizontal lead screw shaft to rotate, thereby driving the two sets of first sliders to move relative to each other along the connecting groove plate under the cooperation of the symmetrical threaded sections, and then driving the two sets of first limiting plates to move relative to each other until the two sets of first limiting plates are in contact with the photovoltaic panel. Then, by activating the dual-axis motor in the second groove to drive the two sets of second horizontal lead screw shafts to rotate, thereby driving the two sets of second sliders to move relative to each other along the two sets of limiting grooves under the cooperation of the symmetrical external threads, and then driving the two sets of second limiting plates to move relative to each other through the auxiliary block and auxiliary rod in cooperation with the auxiliary groove until the two sets of second limiting plates are in contact with the photovoltaic panel. This allows for the positioning and installation of photovoltaic panels of different lengths and widths, has a wide range of applications, does not require the use of a large number of bolts, and has high installation efficiency.

[0015] Compared with the prior art, the beneficial effects of this utility model include: by starting the lifting motor at the bottom of the support body, the vertical screw shaft is driven to rotate, thereby driving the lifting column to move upward along the support body through the threaded connection between the vertical screw shaft and the lifting column. Then, through the two sets of limiting plates and the connecting hinges on the two sets of support columns, the main body is driven to tilt and rotate, thereby realizing the tilt adjustment function of the photovoltaic module installation structure, so as to improve the power generation efficiency of the photovoltaic system and provide convenience for the installation and removal of photovoltaic modules. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a pre-installed photovoltaic module installation structure for a substation according to an embodiment of this utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure of the main body in an embodiment of this utility model;

[0018] Figure 3 This is a schematic diagram of the distribution structure of the first limiting plate and the second limiting plate in an embodiment of this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the support column and the support body in an embodiment of this utility model.

[0020] In the diagram: 1. Main body; 2. Connecting groove plate; 3. Bearing rod; 4. First groove; 5. Moving motor; 6. First horizontal lead screw shaft; 7. First slider; 8. First limiting plate; 9. Second groove; 10. Dual-axis motor; 11. Second horizontal lead screw shaft; 12. Second slider; 13. Second limiting plate; 14. Auxiliary block; 15. Auxiliary rod; 16. Limiting groove; 17. Auxiliary groove; 18. Support column; 19. Connecting hinge; 20. First support plate; 21. Support body; 22. Lifting motor; 23. Vertical lead screw shaft; 24. Lifting column; 25. Limiting strip plate; 26. Second support plate. Detailed Implementation

[0021] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0022] Example 1, please refer to Figures 1-4 A prefabricated photovoltaic module installation structure for a substation includes a main body 1 and a connecting groove plate 2 snapped into the middle of the main body 1. Bearing rods 3 are fixedly connected to the middle of both sides of the connecting groove plate 2, and both sets of bearing rods 3 are fixedly connected to the main body 1. A first horizontal lead screw shaft 6 penetrating the main body 1 is provided on the inner side of the connecting groove plate 2. Two sets of first sliders 7 are sleeved on the outer side of the first horizontal lead screw shaft 6. A first limiting plate 8 is fixedly connected to the upper side of each of the two sets of first sliders 7. Two sets of limiting grooves 16 and two sets of auxiliary grooves 17 are provided on the main body 1. A second horizontal lead screw shaft 11 is provided on the inner side of each of the two sets of limiting grooves 16. A second slider 12 is sleeved on the outer side of each of the two sets of second horizontal lead screw shafts 11. A second limiting plate 13 is fixedly connected to the upper side of each of the two sets of second sliders 12. An auxiliary rod 15 is fixedly connected to the inner side of each of the two sets of auxiliary grooves 17. An auxiliary block 14 is sleeved on the outer side of each of the two sets of auxiliary rods 15.

[0023] The main body 1 has a first groove 4 and a second groove 9 through the middle of both sides. A moving motor 5 is fixedly installed inside the first groove 4, and a first horizontal lead screw 6 is fixedly connected to the output end of the moving motor 5. A symmetrical threaded section is provided on the outer side of the first horizontal lead screw 6. Both sets of first sliders 7 are threadedly connected to the first horizontal lead screw 6, and both sets of first sliders 7 are located inside the connecting groove plate 2. Both sets of first limiting plates 8 are T-shaped.

[0024] In this embodiment, the first horizontal lead screw shaft 6 is threadedly connected to the first slider 7 so that the two sets of first limiting plates 8 can move relative to each other.

[0025] The second groove 9 is fitted with a dual-axis motor 10, and two sets of second horizontal lead screw shafts 11 are respectively fixedly connected to the two output ends of the dual-axis motor 10. The external threads of the two sets of second horizontal lead screw shafts 11 are symmetrically arranged. The two sets of second sliders 12 are respectively threadedly connected to the two sets of second horizontal lead screw shafts 11, and the two sets of second sliders 12 are respectively located inside the two sets of limiting grooves 16.

[0026] In this embodiment, the second slider 12 is threadedly connected to the second horizontal lead screw shaft 11 so that the two sets of second limiting plates 13 can move relative to each other.

[0027] The two sets of auxiliary blocks 14 are fixedly connected to the two sets of second limiting plates 13 respectively, and the two sets of second limiting plates 13 are both inverted T-shaped. The two sets of auxiliary blocks 14 are located inside the two sets of auxiliary grooves 17 respectively.

[0028] In this embodiment, the auxiliary block 14 and the auxiliary rod 15 are slidably connected to the auxiliary groove 17 to facilitate the stable movement of the second limiting plate 13.

[0029] Specifically, by activating the moving motor 5 within the first groove 4, the first horizontal lead screw shaft 6 is rotated, thereby causing the two sets of first sliders 7 to move relative to each other along the connecting groove plate 2 under the cooperation of symmetrical threaded sections. This, in turn, causes the two sets of first limiting plates 8 to move relative to each other until both sets of first limiting plates 8 are in contact with the photovoltaic panel. Next, the dual-axis motor 10 within the second groove 9 is activated, causing the two sets of second horizontal lead screw shafts 11 to rotate. This, in turn, causes the two sets of second sliders 12 to move relative to each other along the two sets of limiting grooves 16 under the cooperation of symmetrical external threads. This, in turn, causes the two sets of second limiting plates 13 to move relative to each other through the auxiliary block 14 and auxiliary rod 15 in cooperation with the auxiliary groove 17 until both sets of second limiting plates 13 are in contact with the photovoltaic panel. This method can position and install photovoltaic panels of different lengths and widths, has a wide range of applications, does not require the use of a large number of bolts, and has high installation efficiency.

[0030] Example 2, please refer to Figures 1-4 A prefabricated photovoltaic module installation structure for a substation includes a support body 21 located below a connecting trough plate 2. A first support plate 20 is fixedly connected to the lower end of the support body 21. A vertical lead screw shaft 23 is threaded through the support body 21. A lifting column 24 is sleeved on the outer side of the vertical lead screw shaft 23. Limiting strips 25 are fixedly connected to both sides of the lower surface of the connecting trough plate 2. Two sets of support columns 18 are located on the lower side of the main body 1. The two sets of support columns 18 are connected to the main body 1 by connecting hinges 19. A second support plate 26 is fixedly connected to the lower end of each set of support columns 18.

[0031] A lifting motor 22 is fixedly installed at the bottom of the support body 21, and a vertical screw shaft 23 is fixedly connected to the output end of the lifting motor 22. The vertical screw shaft 23 is threadedly connected to the lifting column 24, and the lifting column 24 is slidably connected to the support body 21. The upper end of the support body 21 is located between two sets of limiting plates 25.

[0032] In this embodiment, the vertical lead screw shaft 23 is threadedly connected to the lifting column 24 so that the lifting column 24 can move up and down along the support body 21.

[0033] Specifically, by activating the lifting motor 22 at the bottom of the support body 21, the vertical lead screw shaft 23 is rotated. This causes the lifting column 24 to move upward along the support body 21 through the threaded connection between the vertical lead screw shaft 23 and the lifting column 24. Subsequently, the main body 1 is tilted and rotated by the two sets of limiting plates 25 in conjunction with the connecting hinges 19 on the two sets of support columns 18. This achieves the tilt adjustment function of the photovoltaic module installation structure, thereby improving the power generation efficiency of the photovoltaic system and facilitating the installation and removal of the photovoltaic modules.

[0034] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.

Claims

1. A prepackaged photovoltaic module mounting structure for a transformer substation, comprising a main body (1), characterized in that: It also includes a connecting groove plate (2) that is snapped into the middle position inside the main body (1). The middle positions on both sides of the connecting groove plate (2) are fixedly connected to a bearing rod (3), and both sets of bearing rods (3) are fixedly connected to the main body (1). The inner side of the connecting groove plate (2) is provided with a first horizontal lead screw shaft (6) that penetrates the main body (1). The outer side of the first horizontal lead screw shaft (6) is sleeved with two sets of first sliders (7). The upper side of the two sets of first sliders (7) is fixedly connected to a first limiting plate (8). The main body (1) is provided with two sets of limiting grooves (16) and two sets of auxiliary grooves (17). The inner side of each of the two sets of limiting grooves (16) is provided with a second horizontal lead screw shaft (11). The outer side of each of the two sets of second horizontal lead screw shafts (11) is provided with a second slider (12). The upper side of each of the two sets of second sliders (12) is fixedly connected with a second limiting plate (13). The inner side of each of the two sets of auxiliary grooves (17) is fixedly connected with an auxiliary rod (15). The outer side of each of the two sets of auxiliary rods (15) is provided with an auxiliary block (14).

2. A prepackaged photovoltaic module mounting structure for use in a transformer substation according to claim 1, characterized by: The main body (1) has a first groove (4) and a second groove (9) through the middle of its two sides respectively. A moving motor (5) is fixedly installed inside the first groove (4), and the first horizontal lead screw shaft (6) is fixedly connected to the output end of the moving motor (5).

3. A prepackaged photovoltaic module mounting structure for use in a transformer substation according to claim 2, characterized in that: The outer side of the first horizontal lead screw shaft (6) is provided with a symmetrical threaded section. Both sets of the first sliders (7) are threadedly connected to the first horizontal lead screw shaft (6), and both sets of the first sliders (7) are located inside the connecting groove plate (2). Both sets of the first limiting plates (8) are T-shaped.

4. A prepackaged photovoltaic module mounting structure for use in a transformer substation according to claim 2, characterized in that: A dual-axis motor (10) is fixedly installed inside the second groove (9), and two sets of second horizontal lead screw shafts (11) are respectively fixedly connected to the two output ends of the dual-axis motor (10). The external threads of the two sets of second horizontal lead screw shafts (11) are symmetrically arranged. The two sets of second sliders (12) are respectively threadedly connected to the two sets of second horizontal lead screw shafts (11), and the two sets of second sliders (12) are respectively located inside the two sets of limiting grooves (16).

5. The photovoltaic module installation structure for a prefabricated substation according to claim 1, characterized in that: The two sets of auxiliary blocks (14) are fixedly connected to the two sets of second limiting plates (13), and the two sets of second limiting plates (13) are both in the shape of an inverted T. The two sets of auxiliary blocks (14) are located inside the two sets of auxiliary grooves (17).

6. A prepackaged photovoltaic module mounting structure for use in a transformer substation according to claim 1, characterized by: A support body (21) is provided below the connecting groove plate (2). A first support plate (20) is fixedly connected to the lower end of the support body (21). A vertical screw shaft (23) is provided through the support body (21). A lifting column (24) is sleeved on the outside of the vertical screw shaft (23). Limiting strips (25) are fixedly connected to the lower surface of the connecting groove plate (2) near both sides. Two sets of support columns (18) are provided on the lower side of the main body (1). The two sets of support columns (18) are connected to the main body (1) by connecting hinges (19). The lower ends of the two sets of support columns (18) are fixedly connected to a second support plate (26).

7. A prepackaged photovoltaic module mounting structure for use in a transformer substation according to claim 6, characterized in that: The bottom of the support body (21) is fixedly installed with a lifting motor (22), and the vertical screw shaft (23) is fixedly connected to the output end of the lifting motor (22). The vertical screw shaft (23) is threadedly connected to the lifting column (24), and the lifting column (24) is slidably connected to the support body (21). The upper end of the support body (21) is located between two sets of limiting strips (25).