多形态的PTC加热器

By using corrugated heat dissipation strips to bond and fix the PTC heating element to the PTC heater, combined with the design of aluminum sheet bending and connecting side plates, the manufacturing difficulty and high cost of irregularly shaped PTC heaters are solved, achieving structural simplification and improved production efficiency.

CN224521196UActive Publication Date: 2026-07-17SHENZHEN SAFEVALUE TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN SAFEVALUE TECH CO LTD
Filing Date
2025-08-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing irregularly shaped PTC heaters are difficult to manufacture, require high processing precision, have high production costs, and have complex structures.

Method used

The corrugated heat sink is directly bonded to the PTC heating element, and the conduction is achieved through the corrugated heat sink, which simplifies the structure. Aluminum sheets are bent to form heat sinks of various shapes, and the connecting side plate is used as an electrode plate, which reduces production costs and improves efficiency.

Benefits of technology

The structure of the PTC heater has been simplified, production costs have been reduced, production efficiency has been improved, and the manufacturing difficulties of irregularly shaped PTC heaters have been solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型公开了一种多形态的PTC加热器,包括至少一组PTC加热组件,PTC加热组件包括PTC加热元件以及由至少一片金属片材弯折制成的波纹散热条,波纹散热条具有两个相对的弯折区域以及在波纹上形成的散热通道,波纹散热条分别设置在PTC加热元件具有金属涂层的发热面上,PTC加热元件沿波纹散热条的长度方向间隔设置,其中一个弯折区域与PTC加热元件的发热面相对并与PTC加热元件的发热面粘贴固定,以使波纹散热条作为电极片与PTC加热元件导通。与现有技术相比,通过在PTC加热元件的发热面上直接通过粘贴的方式连接固定有可导电的波纹散热条,并通过波纹散热条与PTC加热元件之间实现导通,以此实现简化结构,降低生产升本以及提高生产效率。
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Claims

1. A multi-form PTC heater comprising at least one set of PTC heating components (1), characterized in that: The PTC heating assembly (1) includes a PTC heating element (3) and a corrugated heat sink (2) made of at least one metal sheet bent into shape. The corrugated heat sink (2) has two opposing bending areas (21) and a heat dissipation channel (22) formed on the corrugation. The corrugated heat sink (2) is respectively disposed on the heating surface of the PTC heating element (3) with a metal coating. The PTC heating element (3) is arranged at intervals along the length direction of the corrugated heat sink (2). One of the bending areas (21) is opposite to the heating surface of the PTC heating element (3) and is attached and fixed to the heating surface of the PTC heating element (3) so that the corrugated heat sink (2) is connected to the PTC heating element (3) as an electrode sheet.

2. The polymorphic PTC heater according to claim 1, characterized by: It also includes a connecting side plate (4), which is set on a bent area (21) of the corrugated heat sink (2) away from the heating surface of the PTC heating element (3). When the connecting side plate (4) is provided, the connecting side plate (4) serves as an electrode plate, and the corrugated heat sink (2) serves as a conductor to conduct electricity to the PTC heating element (3). A lead (41) is provided on the connecting side plate (4).

3. The polymorphic PTC heater according to claim 2, characterized by: The corrugated heat dissipation strip (2) is provided with intermittently arranged corrugated segments (23), and the PTC heating element (3) is positioned opposite to the corrugated segments (23).

4. The polymorphic PTC heater according to claim 3, characterized by: The number of connecting side plates (4) is equal to the number of corrugated sections (23), and they are set one by one.

5. The polymorphic PTC heater according to any one of claims 1 to 4, characterized by: The corrugated heat dissipation strip (2) is polygonal, circular, elliptical, S-shaped or C-shaped.

6. The polymorphic PTC heater according to claim 5, characterized by: The corrugated heat sink (2) is made of bent aluminum sheet.

7. The multi-form PTC heater according to claim 6, characterized in that: The PTC heating component (1) is provided in at least two sets, and the two sets of PTC heating components (1) are stacked.

8. The polymorphic PTC heater according to claim 7, characterized by: The two sets of PTC heating components (1) share a corrugated heat sink (2).