一种新能源IGBT水冷板结构

By using an all-aluminum water-cooled plate structure and sealing design, the problems of low heat dissipation efficiency of embedded copper tubes and difficulty in finned sealing are solved, achieving efficient heat dissipation and sealing, which is suitable for highly integrated applications in new energy vehicles.

CN224521644UActive Publication Date: 2026-07-17HAINING FANYUAN XINCAI TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HAINING FANYUAN XINCAI TECH CO LTD
Filing Date
2025-09-01
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, embedded copper tube water-cooled plates have low heat dissipation efficiency, finned water-cooled plates are difficult to seal and cannot effectively handle high heat flux density, and traditional air cooling is inefficient and prone to dust accumulation.

Method used

The water-cooling cavity is formed by the top and bottom covers made of all-aluminum material. It combines a soft metal sheet sealing structure with annular protrusions and grooves, and is equipped with waterproof sealing grease and sealing rings to enhance the sealing effect. The heat transfer is improved by a flexible adhesive layer, and a continuous S-shaped cooling water flow channel is designed.

Benefits of technology

It achieves efficient heat dissipation, ensuring that the IGBT junction temperature is within a safe range, improving sealing and heat dissipation efficiency, and is suitable for highly integrated new energy vehicle environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

本实用新型涉及一种新能源IGBT水冷板结构。它包括水冷板,所述水冷板包括上盖和底盖,两者均为全铝材质,所述上盖和所述底盖之间形成有水冷腔,所述上盖的底面边缘形成有呈环状闭合的上围坝,所述上围坝的底面上设有环形凹槽,所述环形凹槽内设有泄压孔,所述泄压孔内填充有防水密封油脂和堵头;所述底盖的顶面边缘形成有与所述上围坝对应贴合的下围坝,所述下围坝的顶面上设有与所述环形凹槽对应的环形凸起部,所述环形凸起部与所述环形凹槽之间夹设有软金属片,所述下围坝内还设有贯通所述水冷腔与外界的进水口和出水口,所述底盖上一体设有侵入所述水冷腔的散热翅片组。本实用新型为翅片式水冷板,具有较好的散热效果,且密封效果好。
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Claims

1. A new energy IGBT water cooling plate structure comprising a water cooling plate, characterized in that: The water-cooled plate includes an upper cover and a bottom cover, with a water-cooling cavity formed between the upper cover and the bottom cover. The bottom edge of the upper cover forms an annular closed upper dam, and the bottom surface of the upper dam has an annular groove. The annular groove has a pressure relief hole, which is filled with waterproof sealing grease and a plug. The top edge of the bottom cover forms a lower dam that corresponds to and fits against the upper dam. The top surface of the lower dam has an annular protrusion corresponding to the annular groove. A soft metal sheet is sandwiched between the annular protrusion and the annular groove. The lower dam also has an inlet and an outlet that connect the water-cooling cavity to the outside. The bottom cover is integrally provided with a heat dissipation fin assembly that penetrates the water-cooling cavity.

2. The new energy IGBT water cooling plate structure according to claim 1, characterized in that: Two sealing rings are provided between the upper dam and the lower dam, on both sides of the annular protrusion.

3. The new energy IGBT water cooling plate structure according to claim 1, characterized in that: A flexible adhesive layer is sandwiched between the bottom surface of the top cover and the heat dissipation fin assembly.

4. The new energy IGBT water cooling plate structure according to claim 3, characterized in that: The heat dissipation fin assembly includes a middle partition and a plurality of heat dissipation fins. One end of the middle partition is connected to the lower dam, and the other end forms a water passage gap with the lower dam. Only one end of each heat dissipation fin is connected to either the middle partition or the lower dam, thus forming a continuous S-shaped cooling water flow channel. The water inlet and water outlet are both located on the lower dam on one side connected to the middle partition, and the water inlet and water outlet are distributed on both sides of the middle partition.

5. The new energy IGBT water cooling plate structure according to claim 4, characterized in that: The outer ends of the water inlet and the water outlet are sealed with water pipe joints.