Edible mushroom stick rapid sterilization and cooling integrated device

Abstract

The utility model relates to the technical field of sterilization of mushroom stick, and disclose a kind of edible mushroom stick rapid sterilization and cooling integrated equipment, including box, several rotating cylinders are equipped in the box, the rotating cylinder is equidistant arrangement along horizontal direction, heating rod is all installed in the rotating cylinder, several through-holes are arranged in the rotating cylinder outer wall, temperature sensor is installed in the box inner wall corresponding heating rod, motor is fixedly installed in the box outer wall, motor output end is fixedly connected with the rotating shaft, the rotating shaft outer wall is equipped with transmission mechanism, and the rotating shaft is synchronously driven by transmission mechanism to rotate several rotating rods, the rotating rod and rotating shaft end are all fixedly connected rotating cylinder, ultraviolet lamp group is installed on the box inner wall upside corresponding rotating cylinder, solve the current mushroom stick sterilization and disinfection more using high-temperature steam, need long time heating and consume a lot of energy, while unable to sterilize and disinfect the even fast of mushroom stick, while cooling time is longer, and then reduce the mushroom stick sterilization efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mushroom stick sterilization technology, and more specifically to an integrated device for rapid sterilization and cooling of edible mushroom sticks. Background Technology

[0002] Edible fungi refer to large, edible mushrooms (macrofungi), commonly known as mushrooms. China has nearly 950 known species of edible fungi, most of which belong to the Basidiomycota subphylum. Common edible fungi include: shiitake mushrooms, straw mushrooms, button mushrooms, wood ear mushrooms, silver ear mushrooms, monkey head mushrooms, bamboo fungus, matsutake mushrooms, button mushrooms, red mushrooms, reishi mushrooms, cordyceps, truffles, white lingzhi mushrooms, and porcini mushrooms; a few belong to the Ascomycota subphylum, including: morels, saddle mushrooms, and truffles. These fungi grow in different regions and ecological environments, making sterilization a crucial step in edible fungi production.

[0003] A search revealed a sterilizer for sterilizing mushroom spawn (publication number CN220776785U). The sterilizer includes a main body and a mushroom spawn sterilization mesh cage inserted into the upper part of the main body's inner cavity. The mesh cage consists of a cage body inserted into the upper part of the main body's inner cavity. Mushroom spawn support frames are fixedly mounted at both the upper and lower ends of the mesh cage body's inner cavity. A pull-out handle structure is symmetrically mounted on the front and rear sides of the upper edge of the mesh cage body. The mushroom spawn sterilization mesh cage is used to insert and place mushroom spawn, facilitating the insertion and removal of the spawn into the main body of the steam sterilizer. The pull-out handle structure allows for easy manipulation of the spawn by pulling the upper end of the pull-out handle structure upwards while wearing heat-resistant gloves, extending it out of the main body of the steam sterilizer. This provides sufficient space to grip the curved handle, improving safety in practical applications.

[0004] Existing methods for sterilizing mushroom spawn mainly employ high-temperature steam disinfection, which requires prolonged heating and consumes a large amount of energy. Furthermore, it cannot achieve uniform and rapid sterilization of the spawn, and the cooling time is also long, thus reducing the sterilization efficiency of the spawn. Based on this, this utility model designs an integrated device for rapid sterilization and cooling of edible mushroom spawn to solve the above problems. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an integrated device for rapid sterilization and cooling of edible mushroom sticks, so as to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: a rapid sterilization and cooling integrated device for edible mushroom spawn, comprising a box body, wherein a plurality of rotating cylinders are provided inside the box body, the rotating cylinders are arranged at equal intervals along the horizontal direction, a heating rod is installed inside each rotating cylinder, a plurality of through holes are opened on the outer wall of the rotating cylinder, a temperature sensor is installed on the inner wall of the box body corresponding to the heating rod, a motor is fixedly installed on the outer wall of the box body, a rotating shaft is fixedly connected to the output end of the motor, a transmission mechanism is provided on the outer wall of the rotating shaft, and the rotating shaft synchronously drives a plurality of rotating rods to rotate through the transmission mechanism, the ends of the rotating rods and the rotating shaft are fixedly connected to the rotating cylinders, an ultraviolet lamp group is installed on the upper side of the inner wall of the box body corresponding to the rotating cylinders, an exhaust fan is installed through the top of the box body, a water inlet pipe is passed through the outer wall of the box body and fixedly connected to it, and a plurality of nozzles are connected to the bottom end of the water inlet pipe.

[0007] Furthermore, a PLC controller is installed on the outer wall of the enclosure, and the PLC controller is electrically connected to the exhaust fan, motor, heating rod, ultraviolet lamp group and temperature sensor.

[0008] Furthermore, a light rod is fixedly connected to the other end of each rotating cylinder, and both the light rod and the rotating rod are rotatably connected to the inner wall of the box. The rotating cylinder is made of copper.

[0009] Furthermore, the outer wall of the box is provided with a movable door, the bottom of the box is provided with a water tank, the bottom of the water tank is connected to a drain pipe, and the water inlet pipe is fixedly connected to the inner wall of the water tank.

[0010] Furthermore, a protective shell is fixedly connected to one side of the inner wall of the box corresponding to the transmission mechanism, and the rotating shaft and rotating rod both penetrate the outer wall of the protective shell and are rotatably connected to it.

[0011] Furthermore, the transmission mechanism includes sprockets fixedly connected to the outer wall of the rotating shaft and the rotating rod, and chains are sleeved between the sprockets.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model uses a motor to drive a rotating shaft to rotate, which in turn drives several rotating rods to rotate, thereby driving a rotating drum and a smooth rod to rotate. This means that the mushroom sticks between the rotating drums rotate. The heating rod heats the mushroom sticks and conducts the heat through the rotating drum to the outer wall of the mushroom sticks. Combined with an ultraviolet lamp assembly, the mushroom sticks are rapidly disinfected and sterilized at high temperatures. Because the mushroom sticks rotate continuously, the irradiation and heating of the mushroom sticks are more uniform, thereby improving the disinfection and sterilization efficiency. Compared with traditional high-pressure steam sterilization, which requires a long preparation time and consumes a lot of energy, the disinfection and sterilization of the heating rod and ultraviolet lamp assembly effectively saves resources and is more efficient.

[0014] 2. This utility model uses an external water source to inject cold water for cooling into the box through the water inlet pipe and spray it downwards through the nozzle. It exchanges heat with the dry air in the box, evaporates into the air carrying heat, and the water dripping into the water tank is recycled, effectively saving resources. The exhaust fan exhausts the hot and humid air out of the box to prevent backflow, thereby achieving rapid cooling of the temperature inside the box. Attached Figure Description

[0015] Figure 1 This is a front view of the entire utility model.

[0016] Figure 2 This is a bottom view of the present invention.

[0017] Figure 3 This is a cross-sectional view of the present invention.

[0018] Figure 4 This is a schematic diagram of the structure of the protective shell of this utility model.

[0019] Figure 5 This is a schematic diagram of the transmission mechanism of this utility model.

[0020] The attached diagram is labeled as follows: 1. Housing; 2. Exhaust fan; 3. Motor; 4. PLC controller; 5. Movable door; 6. Water inlet pipe; 7. Drain pipe; 8. Temperature sensor; 9. Ultraviolet lamp assembly; 10. Water tank; 11. Nozzle; 12. Heating rod; 13. Rotating drum; 14. Spur rod; 15. Protective shell; 16. Rotating shaft; 17. Rotating rod; 18. Transmission mechanism; 181. Sprocket; 182. Chain; 19. Through hole. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The integrated device for rapid sterilization and cooling of edible mushroom sticks involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] Reference Figures 1-5This utility model provides an integrated device for rapid sterilization and cooling of edible mushroom spawn, including a box body 1. The outer wall of the box body 1 has a movable door 5. Inside the box body 1 are several rotating drums 13, arranged equidistantly in a horizontal direction. Only one spawn is placed in the gap between two rotating drums 13. Heating rods 12 are installed inside each rotating drum 13. Several through holes 19 are provided on the outer wall of each rotating drum 13. Temperature sensors 8 are installed on the inner wall of the box body 1 corresponding to the heating rods 12. The temperature sensors 8 can monitor the temperature changes inside the box body 1 in real time. A PLC controller 4 adjusts the temperature of the heating rods 12 in real time to ensure continuous and stable sterilization of the spawn. A motor 3 is fixedly installed on the outer wall of the box body 1. A rotating shaft 16 is fixedly connected to the output end of the motor 3. The outer wall of the rotating shaft 16... A transmission mechanism 18 is provided, and a rotating shaft 16 synchronously drives several rotating rods 17 to rotate through the transmission mechanism 18. A protective shell 15 is fixedly connected to one side of the inner wall of the housing 1 corresponding to the transmission mechanism 18. The rotating shaft 16 and the rotating rods 17 both penetrate the outer wall of the protective shell 15 and are rotatably connected to it. The transmission mechanism 18 includes sprockets 181 fixedly connected to the outer walls of the rotating shaft 16 and the rotating rods 17. A chain 182 is sleeved between the sprockets 181. A rotating cylinder 13 is fixedly connected to the ends of the rotating rods 17 and the rotating shaft 16. A smooth rod 14 is fixedly connected to the other end of the rotating cylinder 13. The smooth rod 14 and the rotating rods 17 are rotatably connected to the inner wall of the housing 1. The rotating cylinder 13 is made of copper and has through holes 19 to improve heat conduction efficiency. The motor 3 drives the rotating shaft 16 to rotate and drives several rotating rods through the chain 182. The rotating cylinder 17 drives the rotating drum 13 and the light rod 14 to rotate, thus rotating the mushroom sticks between the rotating drum 13. The heating rod 12 heats the mushroom sticks and conducts the heat through the rotating drum 13 to the outer wall of the mushroom sticks. In conjunction with the ultraviolet lamp group 9, the mushroom sticks are rapidly disinfected and sterilized at high temperature. Because the mushroom sticks rotate continuously, the irradiation and heating of the mushroom sticks are more uniform, thereby improving the disinfection and sterilization efficiency. Compared with traditional high-pressure steam sterilization, which requires a long preparation time and consumes a lot of energy, the disinfection and sterilization of the heating rod 12 and the ultraviolet lamp group 9 effectively saves resources and is more efficient. The ultraviolet lamp group 9 is installed on the upper side of the inner wall of the chamber 1 corresponding to the rotating drum 13. An exhaust fan 2 is installed through the top of the chamber 1. A PLC controller 4 is installed on the outer wall of the chamber 1. The PLC controller 4 and the exhaust fan are connected. 2. The motor 3, heating rod 12, ultraviolet lamp group 9 and temperature sensor 8 are electrically connected. The outer wall of the box 1 is penetrated by a water inlet pipe 6 and fixedly connected to it. Several nozzles 11 are connected to the bottom of the water inlet pipe 6. A water tank 10 is provided at the bottom of the box 1. A drain pipe 7 is connected to the bottom of the water tank 10. The water inlet pipe 6 is fixedly connected to the inner wall of the water tank 10. After disinfection and sterilization, cold water for cooling is injected into the box 1 through the water inlet pipe 6 and sprayed downward through the nozzles 11. It exchanges heat with the dry air in the box 1, evaporates into the air with heat, and the water dripping into the water tank 10 is recycled, effectively saving resources. The hot and humid air is discharged from the box 1 by the exhaust fan 2 to prevent backflow, thereby achieving rapid cooling of the temperature inside the box 1.

[0023] The working principle of this invention is as follows: The mushroom sticks to be sterilized are placed between rotating drums 13, with only one mushroom stick placed in the gap between two rotating drums 13. Motor 3 drives rotating shaft 16 to rotate, which in turn drives several rotating rods 17 via chain 182. This, in turn, drives rotating drums 13 and the bare rods 14 to rotate, thus rotating the mushroom sticks between the drums 13. Heating rod 12 heats the mushroom sticks, which are then conducted to the outer wall of the drums 13. Combined with ultraviolet lamp group 9, this achieves rapid high-temperature sterilization and disinfection of the mushroom sticks. Furthermore, the continuous rotation of the mushroom sticks ensures more uniform irradiation and heating, thereby improving the sterilization efficiency. Compared to traditional high-pressure steam sterilization, which requires a long preparation time and consumes a large amount of energy, this method significantly improves the efficiency of sterilization. The disinfection and sterilization of the heating rod 12 and the ultraviolet lamp group 9 effectively saves resources and is more efficient. The temperature sensor 8 can monitor the temperature change inside the chamber 1 in real time. The temperature of the heating rod 12 is adjusted in real time by the PLC controller 4 to ensure the continuous and stable disinfection and sterilization of the mushroom sticks. After disinfection and sterilization, cold water for cooling is injected into the chamber 1 through the water inlet pipe 6 and sprayed downward through the nozzle 11. It exchanges heat with the dry air in the chamber 1, evaporates into the air with heat, and drips into the water tank 10 for continued recycling, effectively saving resources. The hot and humid air is discharged from the chamber 1 by the exhaust fan 2 to prevent backflow, thereby achieving rapid cooling of the temperature inside the chamber 1.

[0024] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0025] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid sterilization and cooling integrated device for edible mushroom substrate, comprising a housing (1), characterized in that: The housing (1) contains several rotating cylinders (13) arranged at equal intervals along the horizontal direction. Each rotating cylinder (13) is equipped with a heating rod (12). The outer wall of each rotating cylinder (13) has several through holes (19). Temperature sensors (8) are installed on the inner wall of the housing (1) corresponding to the heating rods (12). A motor (3) is fixedly installed on the outer wall of the housing (1). The output end of the motor (3) is fixedly connected to a rotating shaft (16). A transmission mechanism is provided on the outer wall of the rotating shaft (16). The structure (18) is constructed, and the rotating shaft (16) is synchronously driven by the transmission mechanism (18) to rotate several rotating rods (17). The ends of the rotating rods (17) and the rotating shaft (16) are fixedly connected to the rotating cylinder (13). An ultraviolet lamp group (9) is installed on the upper side of the inner wall of the box (1) corresponding to the rotating cylinder (13). An exhaust fan (2) is installed through the top of the box (1). A water inlet pipe (6) is passed through the outer wall of the box (1) and fixedly connected to it. Several nozzles (11) are connected to the bottom end of the water inlet pipe (6).

2. The integrated equipment for rapid sterilization and cooling of edible mushroom substrate as described in claim 1, characterized in that: A PLC controller (4) is installed on the outer wall of the housing (1). The PLC controller (4) is electrically connected to the exhaust fan (2), motor (3), heating rod (12), ultraviolet lamp group (9) and temperature sensor (8).

3. The integrated equipment for rapid sterilization and cooling of edible mushroom substrate as described in claim 1, characterized in that: The other end of each of the rotating cylinders (13) is fixedly connected to a light rod (14). Both the light rod (14) and the rotating rod (17) are rotatably connected to the inner wall of the box body (1). The rotating cylinder (13) is made of copper.

4. The integrated equipment for rapid sterilization and cooling of edible mushroom substrate as described in claim 1, characterized in that: The outer wall of the box (1) is provided with a movable door (5), and the bottom of the box (1) is provided with a water tank (10). The bottom of the water tank (10) is connected to a drain pipe (7), and the water inlet pipe (6) is fixedly connected to the inner wall of the water tank (10).

5. The integrated equipment for rapid sterilization and cooling of edible mushroom substrate as described in claim 1, characterized in that: A protective shell (15) is fixedly connected to the transmission mechanism (18) on one side of the inner wall of the box (1). The rotating shaft (16) and the rotating rod (17) both penetrate the outer wall of the protective shell (15) and are rotatably connected to it.

6. The integrated equipment for rapid sterilization and cooling of edible mushroom substrate as described in claim 1, characterized in that: The transmission mechanism (18) includes sprockets (181) fixedly connected to the outer walls of the rotating shaft (16) and the rotating rod (17), and chains (182) are sleeved between the sprockets (181).

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