Vacuum sugar infusion equipment for processing agaricus blazei

Abstract

The utility model belongs to food processing equipment technical field provides a kind of vacuum sugar-dipping equipment for tea tree mushroom processing, including the inside setting rotatable sugar-dipping tank body of dip and drain component;Dip and drain component includes transmission shaft, dip and drain tray and dip and drain net body;Sugar-dipping tank body lateral wall is provided with liquid injection port and liquid collecting port, and liquid injection port and liquid collecting port are all connected with the inside of sugar-dipping tank body, and sugar-dipping tank body is also provided with the vacuum air outlet being connected with its inside;Sugar-dipping tank body lateral wall is also provided with feeding port, and the feeding port is provided with the tank door being movably connected with sugar-dipping tank body.The utility model provides a kind of vacuum sugar-dipping equipment for tea tree mushroom processing, can reduce the time required for sugar-dipping processing, improve tea tree mushroom sugar-dipping processing efficiency, and tea tree mushroom can evenly overallly be covered and absorbed sugar solution, ensure its sugar-dipping quality and effect, while tea tree mushroom is convenient to take and place, effectively reduce the labor intensity of operator.

Description

Technical Field

[0001] This utility model belongs to the technical field of food processing equipment, and specifically relates to a vacuum sugar impregnation device for processing tea tree mushrooms. Background Technology

[0002] Currently, most vacuum sugar-impregnation equipment on the market uses a vertically placed pot / cylinder, with materials placed inside through an opening at the top for sugar impregnation. On one hand, this requires manual placement or removal of materials each time, especially during the removal of materials after sugar impregnation, which is time-consuming and labor-intensive. Some vacuum sugar-impregnation equipment uses a cylindrical mesh basket to hold the materials, but this still requires lifting the basket to a certain height (detaching it from the pot / cylinder) during removal, which presents a certain operational difficulty for the sugar-impregnated materials. On the other hand, when materials are placed in a vertically positioned pot / cylinder, they tend to accumulate and clump together, failing to disperse evenly. This results in the materials not being able to fully and evenly contact and absorb the sugar solution, severely affecting the sugar-soaking effect. Some sugar-soaking equipment, such as a vacuum negative pressure sugar-soaking pot (CN220630943U), uses a pressure plate to completely immerse the materials in the sugar solution. Another example is a vacuum sugar-soaking device for shiitake mushrooms (CN 211721760 U), which uses a rotating rod and stirring fork to stir the materials. However, these devices cause significant damage to the materials, especially tea tree mushrooms, severely impacting the quality of the finished product.

[0003] Therefore, it is necessary to design a vacuum sugar-impregnation device for processing tea tree mushrooms that can effectively solve the above problems. Summary of the Invention

[0004] To solve the above technical problems, this utility model proposes a vacuum sugar-soaking device for processing tea tree mushrooms. This device can reduce the time required for sugar-soaking, improve the processing efficiency of tea tree mushrooms, and ensure that the tea tree mushrooms are evenly and completely coated with and absorb the sugar solution, thus guaranteeing the quality and effect of sugar-soaking. At the same time, the tea tree mushrooms are easy to handle, effectively reducing the labor intensity of operators.

[0005] The technical solution of this utility model is: This utility model proposes a vacuum sugar-impregnation device for processing tea tree mushrooms, including an impregnation tank with a rotatable impregnation component inside; The impregnation assembly includes a drive shaft coaxially arranged with the sugar impregnation tank, impregnation discs fixedly arranged at both ends of the drive shaft, and an impregnation mesh fixedly connected to the impregnation discs at both ends. The side wall of the sugar-soaking tank is provided with an upper liquid injection port and a lower liquid collection port. Both the liquid injection port and the liquid collection port are connected to the interior of the sugar-soaking tank. The sugar-soaking tank is also provided with a vacuum extraction port connected to its interior. The side wall of the sugar-soaking tank is also provided with a feeding port, and a tank door that is movably connected to the sugar-soaking tank is provided at the feeding port.

[0006] Preferably, the immersion mesh is concave arc-shaped, forming an immersion space with the inner wall of the immersion tank for immersion of tea tree mushrooms in sugar.

[0007] Preferably, there are several impregnation nets, which are evenly spaced along the circumferential direction with the drive shaft as the axis.

[0008] Preferably, both the dipping tray and the dipping mesh are provided with a plurality of spaced-apart drainage holes.

[0009] Preferably, a liquid distribution valve is provided at the injection port and fixedly connected to the sugar soaking tank. The liquid distribution valve is provided with a plurality of liquid outlets penetrating the sugar soaking tank, and the plurality of liquid outlets are spaced apart along the axial direction of the sugar soaking tank.

[0010] Preferably, a liquid collection box connected to the sugar-soaking tank is provided at the liquid collection port, and a plurality of spaced filter holes are provided between the liquid collection box and the sugar-soaking tank.

[0011] Preferably, the liquid collection box is detachably and sealed to the sugar soaking tank.

[0012] Preferably, the central angle corresponding to the feeding port is not less than the central angle corresponding to the impregnated mesh.

[0013] Preferably, the vacuum sugar-impregnation equipment for processing tea tree mushrooms provided by this utility model further includes a support frame and a drive mechanism. The sugar-impregnation tank and the drive mechanism are both fixedly mounted on the support frame, and the drive mechanism is connected to the impregnation assembly.

[0014] This utility model has the following advantages and effects compared with the prior art: (1) The feeding port and tank door are set on the side wall of the sugar soaking tank. Compared with the existing sugar soaking equipment, the feeding port is set on the top wall of the pot / cylinder. This facilitates the input and output of materials, reduces the difficulty of operation in the material handling process, saves time and effort, improves the sugar soaking processing efficiency, and reduces the intensity of manual labor. (2) A concave arc-shaped soaking net is adopted. The soaking net and the inner wall of the sugar soaking tank at the corresponding central corner form a soaking space for storing tea tree mushrooms and soaking in sugar. Under the action of the drive shaft, the soaking net rotates and drives the tea tree mushrooms in the soaking space to rotate, thereby promoting the contact and contamination of tea tree mushrooms with sugar solution, while effectively avoiding damage to tea tree mushrooms. (3) Several immersion nets are distributed at intervals along the circumference to form several independent immersion spaces, which effectively avoids the accumulation of tea tree mushrooms in the sugar immersion tank, increases the contact and contamination area between tea tree mushrooms and sugar solution, improves the efficiency and effect of tea tree mushroom sugar immersion treatment, and ensures that tea tree mushroom materials are evenly and comprehensively coated and absorb sugar solution. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the vacuum sugar-impregnation equipment for processing tea tree mushrooms in this embodiment of the present invention; Figure 2 This is another structural schematic diagram of the vacuum sugar-impregnation equipment for processing tea tree mushrooms in this embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the vacuum sugar-impregnation equipment for processing tea tree mushrooms in the open state in an embodiment of this utility model; Figure 4 This is a schematic diagram of the internal structure of the vacuum sugar-impregnation equipment for processing tea tree mushrooms in the embodiment of this utility model, with the impregnation mesh removed; Figure 5 This is a schematic diagram of another internal structure of the vacuum sugar-impregnation equipment for processing tea tree mushrooms in the embodiment of this utility model, after the impregnation mesh has been removed.

[0016] Reference numerals: 1. Impregnation assembly; 11. Drive shaft; 12. Impregnation tray; 13. Impregnation mesh; 2. Sugar impregnation tank; 21. Injection port; 22. Collection port; 23. Vacuum extraction port; 24. Feeding port; 25. Tank door; 3. Dividing valve; 31. Outlet; 4. Collection box; 41. Filter through hole; 5. Support frame; 6. Drive mechanism. Detailed Implementation

[0017] To enable those skilled in the art to better understand this utility model, the present utility model will now be further described in conjunction with specific embodiments.

[0018] Example: like Figures 1-5 As shown, this utility model provides a vacuum sugar-impregnation device for processing tea tree mushrooms, including a support frame 5, an impregnation tank 2 and a drive mechanism 6 fixedly mounted on the support frame 5, wherein the impregnation tank 2 is horizontally fixedly mounted on the support frame 5, that is, the impregnation tank 2 is placed horizontally and its central axis is parallel to the horizontal plane.

[0019] The sugar-soaking tank 2 is equipped with a rotatable dipping assembly 1, combined with... Figure 3 , Figure 4 , Figure 5As shown, the soaking and draining assembly 1 includes a drive shaft 11 coaxially arranged with the sugar soaking tank 2, soaking and draining discs 12 fixedly arranged at both ends of the drive shaft 11, and a soaking and draining net body 13 fixedly connected to the soaking and draining discs 12 at both ends. The soaking and draining discs 12 and the soaking and draining net body 13 are adapted to the inner wall of the sugar soaking tank 2. The soaking and draining discs 12 and the soaking and draining net body 13 are provided with a number of spaced drainage holes to facilitate the flow of sugar solution during the sugar soaking process so that it can evenly and fully contact and wet the tea tree mushrooms.

[0020] like Figure 3 As shown, several immersion meshes 13 are evenly spaced along the circumference with the drive shaft 11 as the axis. The immersion meshes 13 are concave arc-shaped, and the tea tree mushrooms to be sugar-soaked are placed in the immersion space formed by the immersion meshes 13 and the inner wall of the sugar-soaking tank 2. Specifically, in this embodiment, three immersion meshes 13 are provided, and the central angle of the sugar-soaking tank 2 corresponding to each immersion mesh 13 is 120°, forming three independent immersion spaces, thereby dispersing the tea tree mushroom material to be processed and avoiding its accumulation inside the sugar-soaking tank 2.

[0021] Combination Figure 1 and Figure 2 As shown, the side wall of the sugar-soaking tank 2 is provided with an upper injection port 21 and a lower collection port 22, both of which are connected to the interior of the sugar-soaking tank 2. (Reference) Figure 2 and Figure 5 As shown, a liquid-distributing valve 3 is fixedly connected to the sugar-soaking tank 2 at the injection port 21. The liquid-distributing valve 3 has several outlets 31 penetrating the side wall of the sugar-soaking tank 2, and these outlets 31 are evenly spaced along the axial direction of the sugar-soaking tank 2 to ensure that the injected sugar solution is evenly distributed on the tea tree mushrooms. It should be noted that the liquid-distributing valve 3 is a multi-port valve in the prior art; its specific structure and principle will not be shown or described here. (Reference) Figure 2 and Figure 4 As shown, a collection box 4 connected to the sugar-soaking tank 2 is provided at the collection port 22. Several filter holes 41 are provided between the collection box 4 and the sugar-soaking tank 2 to prevent tea tree mushrooms from entering the collection box 4, thereby ensuring that the sugar solution at the bottom of the sugar-soaking tank 2 flows into the collection box 4 for collection through the filter holes 41.

[0022] Optionally, in some embodiments, the collection box 4 is detachably and sealed to the sugar soaking tank 2 to facilitate the treatment of the sugar solution inside the collection box 4 and the cleaning of the collection box 4.

[0023] like Figure 1 and Figure 3As shown, the side wall of the sugar-soaking tank 2 is also provided with a feeding port 24, and a tank door 25 is provided at the feeding port 24 and is movably and sealingly connected to the sugar-soaking tank 2. The central angle corresponding to the feeding port 24 is not less than the central angle corresponding to the soaking net body 13. That is, the area at the feeding port 24 is not less than the area of ​​the side wall of the sugar-soaking tank 2 corresponding to the soaking net body 13, so that the operator can easily pick up and put down the tea tree mushrooms through the feeding port 24. Specifically, in this embodiment, the central angle of the sugar-soaking tank 2 corresponding to the feeding port 24 is 120°, which is equal to the central angle corresponding to the soaking net body 13.

[0024] Furthermore, the tank door 25 is hinged to the sugar-soaking tank 2, and the hinge axis is parallel to the axis of the sugar-soaking tank 2, for reference. Figure 3 As shown, the sugar-soaking tank 2 and the tank door 25 are equipped with matching locking components to achieve a sealed lock between the tank door 25 and the sugar-soaking tank 2.

[0025] The sugar-soaking tank 2 is equipped with a vacuum extraction port 23 connected to its interior, so that an external vacuum pump can be connected to the sugar-soaking tank 2 to perform a vacuuming operation, thereby improving the processing quality and efficiency of the sugar-soaking treatment of tea tree mushrooms, reducing the amount of sugar solution consumed during the sugar-soaking process of tea tree mushrooms, and reducing the processing cost of tea tree mushrooms.

[0026] Optionally, in some embodiments, the support frame 5 is provided with a gearbox body, and the drive shaft 11 in the immersion assembly 1 inside the immersion tank 2 extends outward from the immersion tank 2 and is connected to the drive mechanism 6 through the gearbox body to complete power transmission through gears or belts inside the gearbox body. The specific drive mechanism 6 includes a stepper motor. Given that it is a mature existing technology, its structure and principle will not be described in detail here.

[0027] It should be noted that in this embodiment, the sugar immersion tank 2 is a sealed tank, and the liquid injection port 21, liquid collection port 22, vacuum extraction port 23, feeding port 24, tank door 25, and the extension position of the drive shaft 11 are all sealed to improve the vacuuming effect.

[0028] In summary, the vacuum sugar-soaking equipment for processing tea tree mushrooms provided by this utility model can reduce the time required for sugar-soaking, improve the processing efficiency of tea tree mushrooms, and ensure that the tea tree mushrooms can be evenly and completely coated with and absorb the sugar solution, thus guaranteeing the quality and effect of sugar-soaking. At the same time, the tea tree mushrooms are easy to handle, effectively reducing the labor intensity of operators.

[0029] The above are merely preferred embodiments of the present utility model and do not limit the patent scope of the present utility model. All equivalent changes and modifications made within the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A vacuum sugar-impregnation device for processing tea tree mushrooms, characterized in that: Including a sugar-soaking tank (2) with a rotatable soaking component (1) inside; The impregnation assembly (1) includes a drive shaft (11) coaxially arranged with the sugar impregnation tank (2), impregnation discs (12) fixedly arranged at both ends of the drive shaft (11), and an impregnation mesh (13) fixedly connected to the impregnation discs (12) at both ends. The side wall of the sugar-soaking tank (2) is provided with an upper liquid injection port (21) and a lower liquid collection port (22). The liquid injection port (21) and the liquid collection port (22) are both connected to the interior of the sugar-soaking tank (2). The sugar-soaking tank (2) is also provided with a vacuum extraction port (23) connected to its interior. The side wall of the sugar-soaking tank (2) is also provided with a feeding port (24), and a tank door (25) is provided at the feeding port (24) and is movably connected to the sugar-soaking tank (2).

2. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 1, characterized in that: The immersion net (13) is concave arc-shaped, forming an immersion space with the inner wall of the sugar immersion tank (2) for immersing tea tree mushrooms in sugar.

3. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 2, characterized in that: The impregnation net body (13) is provided in several parts, and it is evenly distributed along the circumferential direction with the drive shaft (11) as the axis.

4. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 1, characterized in that: Both the dipping tray (12) and the dipping mesh (13) are provided with a number of spaced-apart drainage holes.

5. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 1, characterized in that: A liquid distribution valve (3) is fixedly connected to the sugar soaking tank (2) at the liquid injection port (21). The liquid distribution valve (3) is provided with a plurality of liquid outlets (31) that penetrate the sugar soaking tank (2), and the plurality of liquid outlets (31) are distributed at intervals along the axial direction of the sugar soaking tank (2).

6. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 1, characterized in that: A collection box (4) connected to the sugar soaking tank (2) is provided at the collection port (22), and a number of filter holes (41) are provided between the collection box (4) and the sugar soaking tank (2).

7. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 6, characterized in that: The liquid collection box (4) is detachably and sealed to the sugar soaking tank (2).

8. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 1, characterized in that: The central angle corresponding to the feeding port (24) is not less than the central angle corresponding to the impregnated mesh (13).

9. The vacuum sugar-impregnation equipment for processing tea tree mushrooms according to claim 1, characterized in that: It also includes a support frame (5) and a drive mechanism (6). The sugar soaking tank (2) and the drive mechanism (6) are both fixedly mounted on the support frame (5). The drive mechanism (6) is connected to the impregnation assembly (1).

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