A forming press die setting device for rice cakes

Abstract

The utility model provides a kind of forming press moulding device of rice cake, belong to rice cake production technical field, including support component, including base, fixedly connected in the end of base's stand, fixed plate is slidably installed in the end of stand, support seat is slidably connected in the middle of base, and support plate is hinged in the end of support seat;Shaping component, including the mounting plate of sliding connection in the side wall of fixed plate, fixedly connected in the side wall of mounting plate's shaping cylinder, fixedly connected in the end of shaping cylinder's adapter plate, and shaping template is adaptively installed in the end of adapter plate.The utility model has the beneficial effects that: the device realizes the automatic positioning, pressing and unloading of rice cake by the collaborative work of multiple cylinders, reduces manual operation link, improves production efficiency, ensures that rice cake can maintain good shape and dimensional accuracy in forming process, effectively improves the yield and quality stability of rice cake.

Description

Technical Field

[0001] This utility model belongs to the field of rice cake production technology, specifically relating to a rice cake forming and pressing mold shaping device. Background Technology

[0002] With the booming development of the food industry, rice cakes, as a popular snack, have seen a continuous increase in market demand. In the production process of rice cakes, the molding and shaping stage is a crucial process that determines product quality and production efficiency, making the performance and technological level of the equipment used increasingly a focus of industry attention.

[0003] Traditional rice cake forming and pressing equipment mostly relies on manual operation or simple mechanical structures, which has many undeniable drawbacks. Manual operation is not only inefficient and unable to meet the growing market demand, but product quality is also greatly affected by the operator's skill level and working condition, resulting in difficulty in guaranteeing the shape and size accuracy of the rice cakes and a low yield. Some traditional mechanical structures lack precise positioning and stable pressure control during the pressing process, easily leading to problems such as rice cake breakage and deformation. Utility Model Content

[0004] The purpose of this invention is to provide a molding and shaping device for rice cakes, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rice cake forming and pressing device, comprising,

[0007] The support assembly includes a base, a column fixedly connected to one end of the base, a fixed plate slidably mounted on one end of the column, a support seat slidably connected to the middle of the base, and a support plate hinged to one end of the support seat.

[0008] The shaping assembly includes a mounting plate slidably connected to the side wall of the fixed plate, a shaping cylinder fixedly connected to the side wall of the mounting plate, an adapter plate fixedly connected to the end of the shaping cylinder, and a shaping template adapted to be installed at the end of the adapter plate, the shaping template being used in conjunction with the support plate.

[0009] As a preferred embodiment of the present invention, the shaping component further includes a positioning cylinder fixedly connected to the side wall of the support plate, and a positioning plate fixedly connected to the end of the positioning cylinder, the positioning plate being disposed below the shaping template.

[0010] In a preferred embodiment of this utility model, the shaping template extends above the support plate, the side wall of the adapter plate is fixedly connected with a connector that works with the shaping template, and the side wall of the fixed plate is provided with a guide groove that works with the connector.

[0011] In a preferred embodiment of this utility model, a spring is sleeved in the middle of the connector, one end of the spring is in elastic contact with the side wall of the shaping template, and the other end of the spring is in elastic contact with the lower end face of the adapter plate.

[0012] In a preferred embodiment of this utility model, a pad is fixedly connected to the top of the column, a lifting cylinder is fixedly connected to the center of the pad, and the end of the output shaft of the lifting cylinder is fixedly connected to the side wall of the fixed plate.

[0013] In a preferred embodiment of this utility model, a propulsion cylinder is fixedly connected to the middle side wall of the fixing plate, and the end of the output shaft of the propulsion cylinder is fixedly connected to the side wall of the mounting plate.

[0014] In a preferred embodiment of this utility model, a discharge cylinder is hinged to the side wall of the support base, and the end of the discharge cylinder is hinged to the side wall of the support plate.

[0015] Compared with existing technologies, the beneficial effects of this invention are as follows: This device, through the coordinated operation of multiple cylinders, achieves automatic positioning, pressing, and unloading of rice cakes, greatly reducing manual operation and improving production efficiency. The precise positioning system and stable pressing structure ensure that the rice cakes maintain good shape and dimensional accuracy during the forming process. Simultaneously, the buffering effect of the springs prevents the rice cakes from being damaged due to excessive pressure, effectively improving the yield and quality stability of the rice cakes. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the present invention from the rear view.

[0019] Figure 3 This is a schematic diagram of the rear structure of this utility model;

[0020] Figure 4This is a side view of the present invention.

[0021] In the diagram: 100, Support assembly; 101, Base; 102, Column; 103, Fixing plate; 104, Support seat; 105, Support plate; 106, Unloading cylinder; 200, Shaping assembly; 201, Mounting plate; 202, Shaping cylinder; 203, Adapter plate; 204, Shaping template; 205, Positioning cylinder; 206, Positioning plate; 207, Connector; 208, Spring; 209, Pad; 210, Lifting cylinder; 211, Pushing cylinder. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figure 1-4 This embodiment of the present invention provides a molding and shaping device for rice cakes, comprising:

[0027] The support assembly 100 includes a base 101, a column 102 fixedly connected to the end of the base 101, a fixing plate 103 slidably installed at the end of the column 102, a support seat 104 slidably connected to the middle of the base 101, and a support plate 105 hinged to the end of the support seat 104.

[0028] The shaping assembly 200 includes a mounting plate 201 slidably connected to the side wall of the fixed plate 103, a shaping cylinder 202 fixedly connected to the side wall of the mounting plate 201, a transition plate 203 fixedly connected to the end of the shaping cylinder 202, and a shaping template 204 adapted to be installed at the end of the transition plate 203. The shaping template 204 is used in conjunction with the support plate 105.

[0029] The support assembly 100 serves as the basic structure of the entire device, while the base 101 provides a stable support platform. The fixed plate 103 can slide up and down along the column 102, providing height adjustment for subsequent pressing and shaping operations. The end of the support base 104 is hinged to the support plate 105 via a hinge shaft, allowing the support plate 105 to rotate flexibly around the hinge shaft, facilitating the placement and demolding of the rice cakes. The mounting plate 201 is slidably connected to the linear guide rail on the side wall of the fixed plate 103 via a slider, ensuring rapid and precise horizontal movement of the mounting plate 201. The shaping cylinder 202 is fixedly mounted on the side wall of the mounting plate 201, driving the adapter plate 203 and the shaping template 204 to move up and down, thereby achieving the pressing and shaping operation of the rice cakes. The shaping template 204 is connected to the adapter plate 203 via a suitable mounting structure, allowing the shaping template 204 to be quickly disassembled and replaced to meet the production needs of rice cakes of different shapes and specifications.

[0030] Specifically, the shaping component 200 also includes a positioning cylinder 205 fixedly connected to the side wall of the support plate 105, and a positioning plate 206 fixedly connected to the end of the positioning cylinder 205. The positioning plate 206 is located below the shaping template 204.

[0031] The positioning cylinder 205 is fixedly connected to the side wall of the support plate 105, and the positioning plate 206 at the end of its output shaft can move under the drive of the cylinder. The positioning plate 206 is set below the shaping template 204. During the placement of the rice cake, the positioning plate 206 moves to accurately position the rice cake, ensuring that the rice cake is in the correct position during the pressing process, thereby ensuring the forming quality of the rice cake.

[0032] Furthermore, the shaping template 204 extends above the support plate 105, and the side wall of the adapter plate 203 is fixedly connected with a connector 207 that works with the shaping template 204. The side wall of the adapter plate 103 is provided with a guide groove that works with the connector 207. A spring 208 is sleeved in the middle of the connector 207. One end of the spring 208 is in elastic contact with the side wall of the shaping template 204, and the other end of the spring 208 is in elastic contact with the lower end face of the adapter plate 203.

[0033] The connector 207 is fitted with a spring 208 in the middle. This elastic connection structure can play a buffering role during the pressing process, preventing the rice cake from being damaged due to excessive pressure, and also helps to improve the forming accuracy of the rice cake.

[0034] Preferably, a pad 209 is fixedly connected to the top of the column 102, and a lifting cylinder 210 is fixedly connected to the center of the pad 209. The end of the output shaft of the lifting cylinder 210 is fixedly connected to the side wall of the fixed plate 103.

[0035] The pad 209 is fixedly connected to the top of the column 102, and the lifting cylinder 210 installed at its center can drive the fixed plate 103 to move up and down, thereby adjusting the distance between the shaping template 204 and the support plate 105 to meet the production needs of rice cakes of different thicknesses.

[0036] It should be noted that a propulsion cylinder 211 is fixedly connected to the middle side wall of the fixed plate 103, and the end of the output shaft of the propulsion cylinder 211 is fixedly connected to the side wall of the mounting plate 201.

[0037] The propulsion cylinder 211 on the middle side wall of the fixed plate 103 is responsible for driving the mounting plate 201 to move horizontally, so as to achieve precise positioning and rapid repositioning of the shaping template 204.

[0038] Preferably, a discharge cylinder 106 is hinged to the side wall of the support base 104, and the end of the discharge cylinder 106 is hinged to the side wall of the support plate 105.

[0039] Among them, the unloading cylinder 106, which is hinged to the side wall of the support base 104, is hinged to the side wall of the support plate 105. The unloading cylinder 106 can drive the support plate 105 to rotate around the hinge axis, thereby smoothly unloading the formed rice cake and improving production efficiency.

[0040] In use, during the rice cake production process, the rice cake raw material is first placed on the support plate 105. At this time, the positioning cylinder 205 is activated, driving the positioning plate 206 to rise, accurately positioning the rice cake raw material and ensuring that the rice cake raw material does not shift during the pressing process.

[0041] Next, the lifting cylinder 210 operates, adjusting the height of the fixing plate 103 according to the required thickness of the rice cake, thereby adjusting the distance between the shaping template 204 and the support plate 105. Then, the pushing cylinder 211 is activated, pushing the mounting plate 201 along with the shaping template 204 to the appropriate position, aligning the shaping template 204 with the rice cake material. Subsequently, the shaping cylinder 202 starts working, its powerful thrust driving the adapter plate 203 and the shaping template 204 downwards to press the rice cake material. During the pressing process, the spring 208 acts as a buffer, preventing damage to the rice cake material due to excessive pressure, while ensuring that the rice cake is formed under appropriate pressure. After the rice cake is pressed, the shaping template 204 rises to its original position. Then, the unloading cylinder 106 is activated, driving the support plate 105 to rotate around the hinge axis, smoothly unloading the formed rice cake, completing the rice cake forming and pressing process. The entire process is highly automated, easy to operate, and can effectively improve the production efficiency and forming quality of rice cakes.

[0042] In summary, this device, through the coordinated operation of multiple cylinders, achieves automatic positioning, pressing, and unloading of rice cakes, significantly reducing manual operation and improving production efficiency. Compared to traditional rice cake forming equipment, this device can produce a larger quantity of rice cakes in a shorter time, meeting the market's substantial demand. The precise positioning system and stable pressing structure ensure that the rice cakes maintain good shape and dimensional accuracy during the forming process. Simultaneously, the spring's cushioning effect prevents damage to the rice cakes due to excessive pressure, effectively improving the yield and quality stability of the rice cakes, earning the company a good market reputation.

[0043] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0044] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A molding and shaping device for rice cakes, characterized in that: include, The support assembly (100) includes a base (101), a column (102) fixedly connected to the end of the base (101), a fixing plate (103) slidably mounted on the end of the column (102), a support seat (104) slidably connected to the middle of the base (101), and a support plate (105) hinged to the end of the support seat (104). The shaping assembly (200) includes a mounting plate (201) slidably connected to the side wall of the fixed plate (103), a shaping cylinder (202) fixedly connected to the side wall of the mounting plate (201), an adapter plate (203) fixedly connected to the end of the shaping cylinder (202), and a shaping template (204) adapted to be installed at the end of the adapter plate (203), the shaping template (204) being used in conjunction with the support plate (105).

2. The rice cake forming and pressing device according to claim 1, characterized in that: The shaping component (200) further includes a positioning cylinder (205) fixedly connected to the side wall of the support plate (105), and a positioning plate (206) fixedly connected to the end of the positioning cylinder (205), the positioning plate (206) being disposed below the shaping template (204).

3. The rice cake forming and pressing device according to claim 2, characterized in that: The shaping template (204) extends above the support plate (105), and the side wall of the adapter plate (203) is fixedly connected with a connector (207) that works with the shaping template (204), and the side wall of the fixing plate (103) is provided with a guide groove that works with the connector (207).

4. The rice cake forming and pressing device according to claim 3, characterized in that: A spring (208) is sleeved in the middle of the connector (207). One end of the spring (208) is in elastic contact with the side wall of the shaping template (204), and the other end of the spring (208) is in elastic contact with the lower end face of the adapter plate (203).

5. The rice cake forming and pressing device according to claim 4, characterized in that: A pad (209) is fixedly connected to the top of the column (102), and a lifting cylinder (210) is fixedly connected to the center of the pad (209). The end of the output shaft of the lifting cylinder (210) is fixedly connected to the side wall of the fixed plate (103).

6. The rice cake forming and pressing device according to claim 5, characterized in that: A propulsion cylinder (211) is fixedly connected to the middle side wall of the fixed plate (103), and the end of the output shaft of the propulsion cylinder (211) is fixedly connected to the side wall of the mounting plate (201).

7. The rice cake forming and pressing device according to claim 6, characterized in that: The side wall of the support base (104) is hinged to a discharge cylinder (106), and the end of the discharge cylinder (106) is hinged to the side wall of the support plate (105).

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