A dust cleaning device of a threshing and redrying air classifying and discharging belt conveyor

By designing dust collection plates, brushes, and scraping structures on the air-discharge conveyor belt, combined with a negative pressure device, dust is actively removed from the belt, solving the problem of dust accumulation and achieving efficient dust removal and safe equipment operation.

CN224522350UActive Publication Date: 2026-07-21HUAHUAN INT TOBACCO
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUAHUAN INT TOBACCO
Filing Date
2025-08-12
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The existing air-discharge conveyor belt for tobacco leaves generates dust during transport, has limited dust removal efficiency, and dust tends to accumulate on the belt, leading to operational risks.

Method used

Design a dust removal device, including a dust receiving plate, brush bristles and scraping structure, combined with a negative pressure device, to actively remove dust from the belt, and adjust the suction power by adjusting the air intake to adapt to different working conditions.

Benefits of technology

It effectively removes dust from belts, prevents accumulation, ensures normal equipment operation, improves the working environment, extends the life of vulnerable parts, and has a compact structure that is easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of dust cleaning devices of threshing and redrying wind branch warehouse discharging belt conveyor, it is related to tobacco leaf threshing technical field, dust receiving plate is located at the discharge outlet of discharging belt conveyor, is attached to the bottom of the belt of discharging belt conveyor, dust receiving plate inside has cavity, top opening;Still be equipped with including brush plate, brush and skin scraping and dust sweeping structure;Brush plate is fixed to the opening of dust receiving plate, and its top is densely provided with brush, and its top is densely provided with brush, and its top is densely provided with brush;Brush and skin scraping are sequentially arranged along the movement direction of the bottom of belt, and the top of both keeps contact with the bottom of belt.The brush and skin scraping of the utility model realize the brush removal of belt bottom large particle impurities and the scraping of fine dust in sequence, actively remove belt surface residual dust, overcome the limitation that only passive collection of dust in prior art, avoid dust accumulation, equipment operation risk caused by entering wind branch warehouse discharging belt conveyor transmission mechanism, ensure the normal production.
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Description

Technical Field

[0001] This utility model relates to the field of tobacco leaf threshing technology, specifically to a conveyor belt conveyor for removing air from the threshing and re-drying compartments. Background Technology

[0002] The air separator discharge belt conveyor is a common material conveying equipment in the leaf threshing and re-drying process. It is used in conjunction with the air separator to output the sorted tobacco leaves from the air separator and send them to the downstream process.

[0003] In the tobacco leaf re-drying process, dust is easily generated when the air-distribution bin discharge belt conveyor transports dusty tobacco leaves to the end for discharge. Existing air-distribution bin discharge belt conveyors control dust by installing a dust collector hood above the discharge port and a dust collection plate below, with suction at the discharge port. However, these methods only passively remove or collect dust thrown out with the tobacco leaves, offering limited dust removal efficiency. Furthermore, they cannot actively remove residual dust from the belt, resulting in a large amount of dust falling and accumulating on the dust collection plate during belt movement. This poses a potential safety hazard if dust is not cleaned promptly from the dust collection plate and enters the transmission mechanism of the air-distribution bin discharge belt conveyor. Utility Model Content

[0004] This invention aims to overcome the shortcomings of the existing technology by providing a dust removal device for a leaf re-drying air-compartment discharge conveyor belt.

[0005] The present invention adopts the following technical solution to solve the technical problem: a dust removal device for a leaf re-baking air-compartment discharge conveyor belt, wherein a dust receiving plate is provided at the discharge port of the discharge conveyor belt and attached to the bottom of the belt of the discharge conveyor belt, and the dust receiving plate has a cavity inside and an opening at the top; It also includes a dust-sweeping structure comprising a brush plate, brush bristles, and a scraper; the brush plate is installed and fixed to the opening of the dust-receiving plate, and the scraper is fixed on it, with the brush bristles densely arranged on its top; the brush bristles and the scraper are arranged sequentially along the movement direction of the bottom of the belt, and the top of both are in contact with the bottom of the belt.

[0006] Furthermore, an air inlet and an air outlet are respectively opened at both ends of the bottom of the ash receiving plate, and the air outlet is connected to the negative pressure device through a flexible hose.

[0007] Furthermore, an air replenishment plate is rotatably installed on the ash receiving plate corresponding to the air inlet; The air supply plate and the ash receiving plate form a rotating pair that supports the air supply plate to rotate and close to completely cover the air inlet or to rotate and open to completely expose the air inlet.

[0008] Furthermore, the top of both ends of the ash receiving plate is symmetrically provided with recessed mounting grooves, and both ends of the brush plate are embedded in the mounting grooves and fixed to the ash receiving plate.

[0009] Furthermore, the brush plate is detachably installed and fixed to the ash receiving plate by adjusting bolts.

[0010] Furthermore, the adjusting bolt passes through the bottom of the mounting groove, through the ash receiving plate, and is threadedly connected to the ash receiving plate and the brush plate.

[0011] Furthermore, the ash receiving plate has a structure in which the distance between the front and rear sides decreases from top to bottom, with the larger side at the top and the smaller side at the bottom.

[0012] Furthermore, the hose is a polyurethane copper-plated steel wire industrial vacuum cleaner hose.

[0013] Furthermore, the mounting groove is located at the center of the end face of the ash receiving plate.

[0014] This utility model provides a dust removal device for a leaf re-drying air-compartment discharge conveyor belt, which has the following beneficial effects: 1. The brush bristles and scraper of this utility model sequentially remove large particles of debris and scrape away fine dust at the bottom of the belt, actively removing residual dust from the belt surface. This overcomes the limitations of existing technologies that can only passively collect dust, avoids the risk of equipment operation caused by dust accumulation and its entry into the air separation chamber discharge belt conveyor transmission mechanism, and ensures normal production.

[0015] 2. The dust collection plate of this utility model has a built-in cavity combined with an air inlet, an air outlet and a negative pressure device connected to the air outlet. It can quickly collect and remove dust and debris after cleaning, effectively control dust in the production site and improve the working environment.

[0016] 3. The installation height of the brush plate in the mounting groove can be adjusted by adjusting the threaded connection between the adjusting bolt and the ash receiving plate to adapt to the wear and tear of the brush bristles and scraper, ensuring good contact between the brush bristles and scraper and the bottom of the belt, thereby extending the service life of vulnerable parts while ensuring a better cleaning effect.

[0017] 4. The opening of the air supply plate of this utility model can be rotated and adjusted to adjust the air intake at the air inlet accordingly, thereby adjusting the suction force of the negative pressure device and ensuring the dust removal effect under different working conditions.

[0018] 5. This utility model has a compact structure, is easy to assemble and disassemble, and has high maintenance and repair efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the isometric structure of this utility model; Figure 2This is a schematic diagram of the right-side structure of this utility model.

[0020] In the picture: 1. Dust receiving plate; 11. Mounting groove; 12. Air inlet; 13. Air outlet; 14. Air supply plate; 2. Dust removal structure; 21. Brush plate; 22. Brush bristles; 23. Scraper; 24. Adjusting bolt. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] A dust removal device for a leaf re-drying air-discharge conveyor belt, such as Figures 1-2 As shown, its structural relationship is as follows: the ash receiving plate 1 is set at the discharge port of the discharge belt conveyor and attached to the bottom of the belt of the discharge belt conveyor. The ash receiving plate 1 has a cavity inside and an opening at the top. It also includes a dust removal structure 2 comprising a brush plate 21, brush bristles 22 and scraper 23; the brush plate 21 is installed and fixed to the opening of the dust receiving plate 1, and a scraper 23 is installed and fixed on it, and the top of the brush plate 21 is densely covered with brush bristles 22; the brush bristles 22 and scraper 23 are arranged sequentially along the movement direction of the bottom of the belt, and the top of both are in contact with the bottom of the belt.

[0023] Preferably, an air inlet 12 and an air outlet 13 are respectively opened at both ends of the bottom of the ash receiving plate 1, and the air outlet 13 is connected to the negative pressure device through a flexible hose.

[0024] Preferably, an air supply plate 14 is rotatably installed on the ash receiving plate 1 corresponding to the air inlet 12; A rotating pair of air supply plates 14 and ash receiving plates 1 is formed between them, which supports the air supply plate 14 to rotate and close to completely cover the air inlet 12 or to rotate and open to completely expose the air inlet 12.

[0025] Rotating the adjustment air supply plate 14 can adjust the air intake at the air inlet 12 accordingly, thereby adjusting the suction of the negative pressure device and effectively removing dust under different working conditions.

[0026] Preferably, recessed mounting grooves 11 are symmetrically provided at the top of both ends of the ash receiving plate 1, and both ends of the brush plate 21 are embedded in the mounting grooves 11 and fixed to the ash receiving plate 1.

[0027] Preferably, the brush plate 21 is detachably installed and fixed to the ash receiving plate 1 by adjusting bolts 24.

[0028] Preferably, the adjusting bolt 24 passes through the bottom of the mounting groove 11, through the ash receiving plate 1, and is threadedly connected to the ash receiving plate 1 and the brush plate 21.

[0029] Preferably, the ash receiving plate 1 has a structure in which the distance between the front and rear sides decreases from top to bottom, with the larger side at the top and the smaller side at the bottom.

[0030] Preferably, the hose is a polyurethane copper-plated steel wire industrial vacuum cleaner hose.

[0031] Preferably, the mounting groove 11 is located at the middle of the end face of the ash receiving plate 1.

[0032] The dust removal device for the leaf re-drying air-discharge conveyor belt described above is used to clean the bottom of the conveyor belt at the discharge port of the air-discharge conveyor belt, including the following process: The first step is to rotate and adjust the opening of the air supply plate 14 until the air inlet 12 has a suitable air intake volume.

[0033] The second step is to rotate the adjusting bolt 24 so that the brush plate 21 drives the bristles 22 and scraper 23 installed on it to rise or fall until the top of the bristles 22 and scraper 23 just makes good contact with the bottom of the belt.

[0034] The third step is to start the negative pressure device and the air-discharge conveyor belt. When the belt with debris and dust is moving over the dust removal device, it keeps in contact with the brush bristles 22 and the scraper 23. First, the brush bristles 22 brush off the larger debris and dust on the belt, and then the scraper further cleans the fine dust on the belt. The debris and dust that are separated from the belt fall and are collected in the dust collection plate 1, and are discharged through the hose under the action of the negative pressure device.

[0035] In the third step above, the installation height of the brush plate 21 should be adjusted in a timely manner according to the wear and tear of the bristles 22 and the scraper 23, as described in the second step, so as to continuously ensure good contact between the bristles 22 and the scraper 23 and the bottom of the belt.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A dust removal device for a leaf re-drying air-discharge conveyor belt, wherein a dust receiving plate (1) is disposed at the discharge port of the conveyor belt and attached to the bottom of the conveyor belt, characterized in that: The ash receiving plate (1) has a cavity inside and an opening at the top; It also includes a dust-sweeping structure (2) comprising a brush plate (21), brush bristles (22) and a scraper (23); the brush plate (21) is installed and fixed to the opening of the dust receiving plate (1), and the scraper (23) is installed and fixed on it, and the brush bristles (22) are densely arranged on its top; the brush bristles (22) and the scraper (23) are arranged sequentially along the movement direction of the bottom of the belt, and the top of both are in contact with the bottom of the belt; The bottom ends of the ash receiving plate (1) are respectively provided with an air inlet (12) and an air outlet (13), and the air outlet (13) is connected to the negative pressure device through a flexible hose; An air supply plate (14) is rotatably installed on the ash receiving plate (1) corresponding to the air inlet (12). The air supply plate (14) and the dust receiving plate (1) form a rotating pair that supports the air supply plate (14) to rotate and close to completely cover the air inlet (12) or to rotate and open to completely expose the air inlet (12).

2. The dust removal device for a leaf re-drying air-discharge conveyor belt as described in claim 1, characterized in that: The top of both ends of the ash receiving plate (1) are symmetrically provided with recessed mounting grooves (11), and the two ends of the brush plate (21) are embedded in the mounting grooves (11) and fixed to the ash receiving plate (1).

3. The dust removal device for a leaf re-drying air-discharge conveyor belt according to claim 2, characterized in that: The brush plate (21) is detachably installed and fixed to the ash receiving plate (1) by means of adjusting bolts (24).

4. The dust removal device for a leaf re-drying air-discharge conveyor belt as described in claim 3, characterized in that: The adjusting bolt (24) passes through the bottom of the mounting groove (11) and is threadedly connected to the ash receiving plate (1) and the brush plate (21).

5. The dust removal device for a leaf re-drying air-discharge conveyor belt as described in claim 1, characterized in that: The ash receiving plate (1) has a structure in which the distance between the front and rear sides decreases from top to bottom, with the larger side at the top and the smaller side at the bottom.

6. The dust removal device for a leaf re-drying air-discharge conveyor belt as described in claim 1, characterized in that: The hose is a polyurethane copper-plated steel wire industrial vacuum cleaner hose.

7. The dust removal device for a leaf re-drying air-discharge conveyor belt as described in claim 2, characterized in that: The mounting groove (11) is located in the middle of the end face of the ash receiving plate (1).