An automatic dispersant concentration device
By introducing storage, cooling, and auxiliary conveying devices into the automated dispersant concentration unit, the problems of temporary storage and excessive handling of dispersants have been solved, achieving efficient dispersant concentration and conveying, and improving the unit's working capacity and practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PIRUN (SHANGHAI) IND TECH CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-07-21
AI Technical Summary
Existing automated dispersant concentration devices are inconvenient for temporary storage and cooling, and have difficulty handling large amounts of dispersant, which reduces the device's working capacity and practicality.
A storage and cooling device and an auxiliary conveying device were designed, including a storage tank, a heat-conducting copper rod, a fan, a feed pump, and a filter screen, to achieve temporary storage and cooling of the dispersant, and to efficiently convey the dispersant through a feed pump and hose system.
It improves the working capacity and practicality of the device, and meets the working needs of different situations through storage and cooling functions, reducing the workload of staff.
Smart Images

Figure CN224523964U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dispersant concentration technology, specifically relating to an automated dispersant concentration device. Background Technology
[0002] A dispersant is a surfactant that possesses both lipophilic and hydrophilic properties within its molecule. Its primary function is to ensure the uniform dispersion of particulate matter in a liquid medium. Dispersants are widely used in many industries, such as paints, inks, coatings, pigments, and dyes, to guarantee the uniform dispersion of particulate matter into the liquid medium during production. Dispersants can also be used to prevent the sedimentation and aggregation of particulate matter in liquid media.
[0003] Existing automated dispersant concentration devices are inconvenient for temporary storage and cooling of the concentrated dispersant, thus reducing the device's working capacity; and when there is too much dispersant, it is difficult to send it into the concentration tank, thus reducing the device's practicality. Utility Model Content
[0004] To address the problems mentioned in the background section, this invention provides an automated dispersant concentration device, characterized by high operating capacity and strong practicality.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automated dispersant concentration device, comprising a concentration tank heating assembly, a stirring heating assembly installed near the center of the concentration tank heating assembly, L-shaped rods fixedly installed on both sides of the concentration tank heating assembly, a cover plate assembly provided on the outer side of the two L-shaped rods and at the bottom of the concentration tank heating assembly, a storage cooling device installed near the lower part of the two L-shaped rods, and an auxiliary conveying device fixedly installed on one side of the concentration tank heating assembly and above the two L-shaped rods;
[0006] The storage cooling device includes a storage box, which is fixedly installed below the two L-shaped rods. A first flexible hose is fixedly connected between the top of the storage box and the center of the cover assembly. A second valve is fixedly installed above the first flexible hose. A cooling component is fixedly installed in the center of the storage box.
[0007] Preferably, a discharge pipe is fixedly installed on one side of the bottom of the storage box, and a first valve is fixedly installed near the center of the discharge pipe.
[0008] Preferably, the cooling component includes heat-conducting copper rods, and multiple heat-conducting copper rods are fixedly installed near the center of the storage box.
[0009] Preferably, support plates are fixedly installed on both sides of the storage box and above the multiple heat-conducting copper rods, and a fan is fixedly installed on the side of the support plate near the multiple heat-conducting copper rods.
[0010] Preferably, the auxiliary conveying device includes a connecting pipe, which is fixedly installed on one side of the heating assembly of the concentration tank and above the two L-shaped rods. A second flexible hose is provided on the side of the connecting pipe away from the heating assembly of the concentration tank, and a feed pump is fixedly connected between the connecting pipe and the second flexible hose.
[0011] Preferably, a third valve is fixedly installed at the central position of the connecting pipe.
[0012] Preferably, a filter screen is fixedly installed below the second hose.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By setting up a storage and cooling device, this utility model enables staff to temporarily store and cool the concentrated dispersant when needed through the cooperation of storage boxes and fans, thereby better meeting the work needs in different situations and improving the working capacity of the device.
[0015] 2. By setting up an auxiliary conveying device, this utility model enables workers to send the dispersant into the heating assembly of the concentration tank through the cooperation of a conveying pump and a second hose when there is too much dispersant, thereby reducing the workload of workers and improving the practicality of the device. Attached Figure Description
[0016] Figure 1 This is a perspective view of the present utility model;
[0017] Figure 2 This is a three-dimensional sectional view of the present invention;
[0018] Figure 3 This is a perspective sectional view of the storage cooling device of this utility model;
[0019] Figure 4 This is a three-dimensional sectional view of the auxiliary conveying device of this utility model.
[0020] In the diagram: 1. Concentrator heating assembly; 2. L-shaped rod; 3. Cover assembly; 4. Storage cooling device; 41. Storage tank; 42. First valve; 43. Discharge pipe; 44. First hose; 45. Second valve; 46. Cooling assembly; 461. Support plate; 462. Fan; 463. Heat-conducting copper rod; 5. Auxiliary conveying device; 51. Feed pump; 52. Third valve; 53. Connecting pipe; 54. Second hose; 55. Filter screen; 6. Stirring and heating assembly. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] Please see Figure 1-4 The present invention provides the following technical solution: an automated dispersant concentration device, including a concentration tank heating assembly 1, a stirring heating assembly 6 installed near the center of the concentration tank heating assembly 1, L-shaped rods 2 fixedly installed on both sides of the concentration tank heating assembly 1, a cover plate assembly 3 provided on the outer side of the two L-shaped rods 2 and at the bottom of the concentration tank heating assembly 1, a storage cooling device 4 installed near the bottom of the two L-shaped rods 2, and an auxiliary conveying device 5 fixedly installed on one side of the concentration tank heating assembly 1 and above the two L-shaped rods 2;
[0024] The storage cooling device 4 includes a storage box 41. The storage box 41 is fixedly installed below the two L-shaped rods 2. A first hose 44 is fixedly connected between the top of the storage box 41 and the central position of the cover plate assembly 3. A second valve 45 is fixedly installed above the first hose 44. A cooling component 46 is fixedly installed in the central position of the storage box 41.
[0025] Specifically, a discharge pipe 43 is fixedly installed on one side of the bottom of the storage tank 41, and a first valve 42 is fixedly installed near the center of the discharge pipe 43.
[0026] By adopting the above technical solution, the staff can discharge the dispersant in the storage tank 41 when needed through the cooperation of the discharge pipe 43 and the first valve 42, thereby reducing the inconvenience to the staff.
[0027] Specifically, the cooling component 46 includes heat-conducting copper rods 463, and multiple heat-conducting copper rods 463 are fixedly installed in the central position of the storage box 41.
[0028] By adopting the above technical solution, staff can remove heat from the concentrated dispersant through the heat-conducting copper rod 463 when needed, thereby cooling the dispersant and better meeting the work needs in different situations.
[0029] Specifically, support plates 461 are fixedly installed on both sides of the storage box 41 and above the multiple heat-conducting copper rods 463, and a fan 462 is fixedly installed on the side of the support plate 461 near the multiple heat-conducting copper rods 463.
[0030] By adopting the above technical solution, staff can use fan 462 to blow air onto the heat-conducting copper rod 463 when needed, thereby improving the heat dissipation speed of the heat-conducting copper rod 463 and better meeting the needs of the work.
[0031] In this embodiment, when the device is needed to automatically concentrate the dispersant, the operator only needs to feed the dispersant into the heating assembly 1 of the concentration tank, then operate the heating assembly 1 to heat it, and simultaneously start the stirring heating assembly 6 to heat and stir the dispersant, thereby concentrating the dispersant. After concentration, the heating assembly 1 and the stirring heating assembly 6 are closed, and then the second valve 45 in the storage cooling device 4 is opened. The dispersant passes through the first hose 44 into the storage tank 41 for temporary storage. Then, the heat of the dispersant is discharged through the heat-conducting copper rods 463 in the cooling assembly 46, thereby cooling the heated dispersant. Then, the fan 462 under the two support plates 461 is started to blow air onto the heat-conducting copper rods 463 to accelerate the cooling speed. When it is necessary to remove the dispersant, the first valve 42 is opened, and the dispersant is discharged through the discharge pipe 43. The L-shaped rod 2 plays a supporting role, and the cover plate assembly 3 plays a role in sealing the bottom of the heating assembly 1 of the concentration tank.
[0032] Example 2
[0033] The difference between this embodiment and embodiment 1 is that the auxiliary conveying device 5 includes a connecting pipe 53. The connecting pipe 53 is fixedly installed on one side of the heating assembly 1 of the concentration tank and above the two L-shaped rods 2. A second hose 54 is provided on the side of the connecting pipe 53 away from the heating assembly 1 of the concentration tank. A feed pump 51 is fixedly connected between the connecting pipe 53 and the second hose 54.
[0034] By adopting the above technical solution, when there is too much dispersant, the workers can use the combination of the feed pump 51 and the second hose 54 to send it into the heating assembly of the concentration tank, thereby reducing the workload of the workers.
[0035] Specifically, a third valve 52 is fixedly installed at the central position of the connecting pipe 53.
[0036] By adopting the above technical solution, the staff can prevent the feed pump 51 from connecting with the heating component 1 of the concentration tank by using the third valve 52 when needed, thereby preventing the concentrate from flowing back and better meeting the needs of the work.
[0037] Specifically, a filter screen 55 is fixedly installed below the second hose 54.
[0038] By adopting the above technical solution, the device can prevent external impurities from entering the second hose 54 through the filter screen 55, thereby reducing the possibility of adverse effects on the structure such as the feed pump 51 and better meeting the needs of the operation.
[0039] In this embodiment, when it is necessary to deliver the dispersant into the heating assembly 1 of the concentration tank, the third valve 52 in the auxiliary conveying device 5 is opened, the end of the second hose 54 is inserted into the dispersant in the outside, and then the feed pump 51 is started. Under the action of the feed pump 51, the dispersant passes through the filter screen 55 and the second hose 54 into the feed pump 51, and then passes through the connecting pipe 53 into the heating assembly 1 of the concentration tank. The third valve 52 is then closed, and the delivery is completed, thereby reducing the workload of the staff.
[0040] The structure and principle of the concentrator heating assembly 1 (consolidation tank and heating ring), L-shaped rod 2, cover plate assembly 3 (consolidation tank, threaded rod, cover plate and limiting plate), and stirring heating assembly 6 (consolidation tank, stirring tube, heating rod, second wire, first wire, power supply, motor, vertical rod, incomplete gear, spur gear and U-shaped frame) in this utility model have been disclosed in a dispersant concentration device disclosed in Chinese patent application No. 202223175370.8. Its working principle is that during use, the heating ring heats the dispersant from the outside. Simultaneously, two motors drive two incomplete gears to rotate in opposite directions, causing the two incomplete gears to sequentially drive the spur gears to rotate in two directions, thus causing the hollow tube to rotate back and forth. The reciprocating rotation of the hollow tube drives the heating rod to rotate and heat from the inside of the dispersant, thereby achieving simultaneous heating from both sides of the dispersant, which can greatly improve the concentration efficiency of the dispersant. After use, unscrewing the threaded rods on both sides can release the limiting plate and the L-shaped rod, allowing the cover plate to be separated from the concentration tank, thus opening the lower opening of the concentration tank for easy cleaning of the inside of the concentration tank.
[0041] The working principle and usage process of this utility model are as follows: When the device is needed to automatically concentrate the dispersant, the operator only needs to feed the dispersant into the heating component 1 of the concentration tank, then operate the heating component 1 to heat it, and simultaneously start the stirring heating component 6 to heat and stir the dispersant, thereby concentrating the dispersant. After concentration is completed, the heating component 1 of the concentration tank and the stirring heating component 6 are closed, and then the second valve 45 in the storage cooling device 4 is opened. The dispersant passes through the first hose 44 into the storage tank 41 for temporary storage. Then, the heat of the dispersant is discharged through the heat-conducting copper rods 463 in the cooling component 46, thereby cooling the heated dispersant. Then, the fans 462 under the two support plates 461 are started. This allows for airflow to each heat-conducting copper rod 463, accelerating the cooling process. When the dispersant needs to be removed, the first valve 42 is opened, and the dispersant is discharged through the discharge pipe 43. The L-shaped rod 2 provides support, and the cover plate assembly 3 seals the bottom of the concentrator heating assembly 1. When the dispersant needs to be fed into the concentrator heating assembly 1, the third valve 52 in the auxiliary conveying device 5 is opened, the end of the second hose 54 is inserted into the external dispersant, and then the feed pump 51 is started. Under the action of the feed pump 51, the dispersant passes through the filter screen 55 and the second hose 54 into the feed pump 51, and then through the connecting pipe 53 into the concentrator heating assembly 1. The third valve 52 is then closed, and the delivery is complete, thus reducing the workload of the staff.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated dispersant concentration device, comprising a concentration tank heating assembly (1), wherein a stirring heating assembly (6) is installed near the center of the concentration tank heating assembly (1), and L-shaped rods (2) are fixedly installed on both sides of the concentration tank heating assembly (1), and a cover plate assembly (3) is provided on the outer side of the two L-shaped rods (2) and at the bottom of the concentration tank heating assembly (1), characterized in that: A storage cooling device (4) is installed at the lower part of the two L-shaped rods (2), and an auxiliary conveying device (5) is fixedly installed on one side of the heating assembly (1) of the concentration tank and above the two L-shaped rods (2). The storage cooling device (4) includes a storage box (41), which is fixedly installed below the two L-shaped rods (2). A first hose (44) is fixedly connected between the top of the storage box (41) and the center position of the cover plate assembly (3). A second valve (45) is fixedly installed above the first hose (44). A cooling component (46) is fixedly installed in the center position of the storage box (41).
2. The automated dispersant concentration device according to claim 1, characterized in that: A discharge pipe (43) is fixedly installed on one side of the bottom of the storage box (41), and a first valve (42) is fixedly installed near the center of the discharge pipe (43).
3. The automated dispersant concentration device according to claim 1, characterized in that: The cooling component (46) includes a heat-conducting copper rod (463), and multiple heat-conducting copper rods (463) are fixedly installed in the central position of the storage box (41).
4. The automated dispersant concentration device according to claim 3, characterized in that: Support plates (461) are fixedly installed on both sides of the storage box (41) and above the multiple heat-conducting copper rods (463). A fan (462) is fixedly installed on the side of the support plate (461) near the multiple heat-conducting copper rods (463).
5. The automated dispersant concentration device according to claim 1, characterized in that: The auxiliary conveying device (5) includes a connecting pipe (53). The connecting pipe (53) is fixedly installed on one side of the heating assembly (1) of the concentration tank and above the two L-shaped rods (2). A second hose (54) is provided on the side of the connecting pipe (53) away from the heating assembly (1) of the concentration tank. A feed pump (51) is fixedly connected between the connecting pipe (53) and the second hose (54).
6. The automated dispersant concentration device according to claim 5, characterized in that: A third valve (52) is fixedly installed near the center of the connecting pipe (53).
7. The automated dispersant concentration device according to claim 5, characterized in that: A filter screen (55) is fixedly installed below the second hose (54).