A device for automatically cleaning floes
The automatic floc removal device solves the problem of floc deposition during the storage of polyaluminum chloride solution, achieving automated cleaning and filter residue treatment, and reducing production costs and safety risks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIUJIANG TINCI ADVANCED MATERIALS CO LTD
- Filing Date
- 2025-08-01
- Publication Date
- 2026-07-21
AI Technical Summary
In the existing technology, polyaluminum chloride solution spontaneously flocculates during storage in the sedimentation tank, resulting in a large amount of flocculent deposition, which affects quality and increases production costs. In addition, manual cleaning is inefficient and poses safety hazards.
Design an automatic floc removal device, including an inlet pipe, a finished product tank, a recovery pipe, an automatic backwash bag filter and a controller, combined with an online concentration meter and turbidity meter to achieve automated floc removal and filter residue treatment.
It achieves automated cleaning of flocs, reduces labor costs, improves cleaning efficiency, reduces safety hazards, and reduces the frequency of manual cleaning.
Smart Images
Figure CN224524109U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of water treatment and relates to a device for flocculation and filtration treatment of polyaluminum chloride solution, specifically a device for automatically cleaning flocculants. Background Technology
[0002] Polyaluminum chloride solution is an inorganic polymeric coagulant solution widely used in water treatment, chemical industry and other fields. Its core advantage lies in its high efficiency in flocculation, which can quickly adsorb suspended particles in water and form large flocs to achieve solid-liquid separation.
[0003] Currently, polyaluminum chloride solutions produced by chemical companies will spontaneously flocculate during storage in sedimentation tanks due to the deterioration of colloidal stability. Regular cleaning is required; otherwise, a large amount will accumulate at the bottom of the finished product tank, affecting the quality and selling price of polyaluminum chloride and reducing product profits.
[0004] Currently, the cleaning of polyaluminum chloride (PAC) finished product tanks is usually done manually. This manual cleaning method is inefficient, resource-intensive, and increases production costs. Furthermore, when workers enter the PAC tanks for cleaning, the flocculated material inside can easily cause slips and falls, posing a safety hazard. Utility Model Content
[0005] The technical problem to be solved by this application is to provide an automatic device for cleaning flocculents, which eliminates the need for manual cleaning, solves the safety hazards caused by manual cleaning, reduces labor costs, and improves the cleaning effect.
[0006] The technical solution proposed in this application is as follows:
[0007] An automatic flocculant cleaning device includes an inlet pipe, a finished product tank, a recovery pipe, an automatic backwash bag filter, and a controller. The inlet pipe is connected to the finished product tank, the feed end of the recovery pipe is connected to the finished product tank, the discharge end of the recovery pipe is connected to the automatic backwash bag filter, and the discharge end of the automatic backwash bag filter is connected to the finished product tank.
[0008] The finished product tank is equipped with an online concentration meter and an online turbidity meter, both of which are electrically connected to the controller.
[0009] Preferably, it further includes a flushing pipeline, wherein the inlet end of the flushing pipeline is connected to the inlet pipeline, and the outlet end of the flushing pipeline is connected to the outlet end of the automatic backwash bag filter.
[0010] Preferably, the online concentration meter is located in the upper middle layer of the finished product tank.
[0011] Preferably, the online turbidity meter is located in the lower layer of the finished product tank.
[0012] Preferably, the water inlet pipeline is equipped with a centrifugal pump and an automatic control valve, both of which are electrically connected to the controller.
[0013] Preferably, the recovery pipeline is equipped with a homogenizing pump and an automatic control valve II, both of which are electrically connected to the controller.
[0014] Preferably, an automatic control valve three is provided in the flushing pipeline, and an automatic control valve four is provided in the water inlet pipeline. The automatic control valve one, the centrifugal pump, and the automatic control valve four are arranged sequentially along the material flow direction in the water inlet pipeline. The connection between the flushing pipeline and the water inlet pipeline is located between the centrifugal pump and the automatic control valve four. Both the automatic control valve three and the automatic control valve four are electrically connected to the controller.
[0015] Preferably, the automatic backwash bag filter is equipped with a flow meter at the discharge end.
[0016] Preferably, the automatic backwash bag filter is connected to a recycling bin.
[0017] Technical effect
[0018] One or more technical solutions provided in this application have one of the following beneficial effects:
[0019] (1) By setting up inlet pipe, finished product tank, recycling pipe, automatic backwash bag filter, controller, online concentration meter and online turbidity meter, the flocculants in polyaluminum chloride solution can be automatically cleaned without manual cleaning, thus reducing labor costs.
[0020] (2) Further adjust the setting position of the online concentration meter and the online turbidity meter to improve the real-time monitoring of the state of polyaluminum chloride in the finished product pool and reduce the possibility of large deviation of the monitoring data error.
[0021] (3) By setting up a flushing pipeline, the filter residue in the automatic backwash bag filter is automatically processed, eliminating the need for manual cleaning or reducing the frequency of manual cleaning, thereby further reducing labor costs. Attached Figure Description
[0022] The accompanying drawings are provided to further understand this application and form part of the specification. They are used together with the embodiments of this application to explain this application and do not constitute a limitation thereof.
[0023] Figure 1 This is a schematic diagram of the overall structure of Example 1.
[0024] Label Explanation:
[0025] 1. Inlet water pipeline; 2. Finished product tank; 3. Recovery pipeline; 4. Automatic backwash bag filter; 5. Flushing pipeline; 6. Automatic control valve one; 7. Centrifugal pump; 8. Automatic control valve four; 9. Online concentration meter; 10. Online turbidity meter; 11. Homogenizer pump; 12. Automatic control valve two; 13. Automatic control valve three; 14. Recovery tank; 15. Discharge pipe; 16. Flow meter. Detailed Implementation
[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0027] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the equipment or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0028] An automatic flocculant removal device, referring to Figure 1 It includes an inlet water pipe 1, a finished product tank 2, a recycling pipe 3, an automatic backwash bag filter 4, a flushing pipe 5, and a controller (not shown in the diagram).
[0029] The inlet pipe 1 is connected to the finished product tank 2. The inlet pipe 1 can be connected to any position in the finished product tank 2, but the preferred connection position is the upper part of the finished product tank 2, which can reduce the possibility of material backflow into the finished product tank 2. Automatic control valve 6, centrifugal pump 7, and automatic control valve 8 are sequentially installed on the inlet pipe 1 along the material flow direction. Automatic control valve 6, centrifugal pump 7, and automatic control valve 8 are all electrically connected to the controller.
[0030] The finished product tank 2 is equipped with an online concentration meter 9 and an online turbidity meter 10, both of which are electrically connected to the controller. The online concentration meter 9 can be installed in the middle or upper part of the finished product tank 2. It is used to test the concentration of the polyaluminum chloride solution in the finished product tank 2. When the concentration of polyaluminum chloride in the finished product tank 2 drops to a certain value, the inlet water pipe 1 is closed, stopping the addition of water to the finished product tank 2. The online turbidity meter 10 is located at the lower part of the finished product tank 2. It is used to test the content of flocculants in the finished product tank 2. When the flocculants have settled to a certain extent, the recovery pipe 3 is opened, drawing the material from the finished product tank 2 to the automatic backwash bag filter 4 for treatment.
[0031] The inlet of the recovery pipeline 3 is connected to the bottom of the finished product tank 2, which facilitates the extraction of flocculants from the finished product tank 2 for filtration. The outlet of the recovery pipeline 3 is connected to the inlet of the automatic backwash bag filter 4, and the outlet of the automatic backwash bag filter 4 is connected to the finished product tank 2. Preferably, the outlet of the automatic backwash bag filter 4 is located above the finished product tank 2. A homogenizing pump 11 and an automatic control valve 12 are sequentially installed on the recovery pipeline 3 along the material flow direction. Both the homogenizing pump 11 and the automatic control valve 12 are electrically connected to the controller.
[0032] The discharge end of the automatic backwash bag filter 4 is fixedly connected to and connected to a discharge pipe 15. A flow meter is installed in the discharge pipe 15, and the discharge rate of the automatic backwash bag filter 4 is controlled by setting the flow meter.
[0033] The inlet of flushing pipe 5 is connected to inlet pipe 1, and the connection between flushing pipe 5 and inlet pipe 1 is located between automatic control valve 8 and centrifugal pump 7; the outlet of flushing pipe 5 is connected to the discharge pipe of automatic backwash bag filter 4. Automatic control valve 13 is installed on flushing pipe 5. A recovery tank 14 is connected to the automatic backwash bag filter. Both automatic control valves 13 and 4 are electrically connected to the controller.
[0034] In practical applications, automatic control valves can be selected from electric valves, hydraulic valves, pneumatic valves, and solenoid valves. The automatic flocculant cleaning device provided in this application is illustrated using polyaluminum chloride as an example; this device can also be applied to other flocculants.
[0035] The working process of the automatic flocculant removal device provided in this application is as follows:
[0036] When the online concentration meter 9 in the finished product tank 2 detects that the concentration of polyaluminum chloride exceeds the preset value, the controller sends a signal to open the automatic control valve 6, the centrifugal pump 7, and the automatic control valve 8. Under the action of the centrifugal pump 7, tap water is pumped into the finished product tank 2. When the online concentration meter 9 detects that the concentration of polyaluminum chloride has decreased to the target value, the controller sends a signal to close the automatic control valve 6, the centrifugal pump 7, and the automatic control valve 8.
[0037] When the online turbidity meter 10 in the finished product tank 2 detects that the turbidity of the flocs in the finished product tank 2 has reached the preset value, the controller sends a signal to start the homogenizing pump 11 and the automatic control valve 12. The homogenizing pump 11 extracts the flocs in the finished product tank 2 and disperses them. Then, the dispersed flocs are transported to the automatic backwash bag filter 4. The material processed by the automatic backwash bag filter 4 is discharged into the finished product tank 2 through the discharge pipe.
[0038] After the automatic backwash bag filter 4 completes the filtration work, there is filter residue remaining in the automatic backwash bag filter 4. The controller sends a signal to open the automatic control valve 6, the centrifugal pump 7, and the automatic control valve 13, so that tap water is flushed into the automatic backwash bag filter 4 from the discharge pipe, and the filter residue in the automatic backwash bag filter 4 is flushed into the recovery tank 14.
[0039] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for automatically cleaning flocculent matter, characterized in that, It includes an inlet pipe (1), a finished product tank (2), a recycling pipe (3), an automatic backwash bag filter (4), and a controller. The inlet pipe (1) is connected to the finished product tank (2), the feed end of the recycling pipe (3) is connected to the finished product tank (2), the discharge end of the recycling pipe (3) is connected to the automatic backwash bag filter (4), and the discharge end of the automatic backwash bag filter (4) is connected to the finished product tank (2). The finished product tank (2) is equipped with an online concentration meter (9) and an online turbidity meter (10), both of which are electrically connected to the controller.
2. The device for automatically cleaning flocculants as described in claim 1, characterized in that, It also includes a flushing pipe (5), the inlet end of which is connected to the inlet pipe (1), and the outlet end of which is connected to the outlet end of the automatic backwash bag filter (4).
3. The device for automatically cleaning flocculants as described in claim 1, characterized in that, The online concentration meter (9) is located in the upper middle layer of the finished product tank (2).
4. The device for automatically cleaning flocculants as described in claim 1 or 3, characterized in that, The online turbidity meter (10) is located in the lower layer of the finished product tank (2).
5. The device for automatically cleaning flocculants as described in claim 2, characterized in that, The water inlet pipe (1) is equipped with a centrifugal pump (7) and an automatic control valve (6), both of which are electrically connected to the controller.
6. The device for automatically cleaning flocculants as described in claim 1 or 5, characterized in that, The recycling pipeline (3) is equipped with a homogenizing pump (11) and an automatic control valve (12), both of which are electrically connected to the controller.
7. The device for automatically cleaning flocculants as described in claim 5, characterized in that, The flushing pipeline (5) is equipped with an automatic control valve three (13), and the water inlet pipeline (1) is equipped with an automatic control valve four (8). The automatic control valve one (6), the centrifugal pump (7), and the automatic control valve four (8) are arranged sequentially along the material flow direction in the water inlet pipeline (1). The connection between the flushing pipeline (5) and the water inlet pipeline (1) is located between the centrifugal pump (7) and the automatic control valve four (8). The automatic control valve three (13) and the automatic control valve four (8) are both electrically connected to the controller.
8. The device for automatically cleaning flocculants as described in claim 1, characterized in that, The automatic backwash bag filter (4) is equipped with a flow meter (16) at the discharge end.
9. The device for automatically cleaning flocculants as described in claim 1 or 8, characterized in that, The automatic backwash bag filter (4) is connected to a recycling bin (14).