Cutting waste and liquid waste comprehensive recovery device

Abstract

The utility model provides a kind of cutting waste chip waste liquid comprehensive recovery device, including flat plate base, the upper surface of flat plate base is fixedly installed with support, the inside of support is provided with the wastewater collection box of top opening, the top of support is placed with first waste residue filter basket, the top of wastewater collection box is placed with second waste residue filter basket, wastewater collection box is inverted four prism platform, the bottom plate of wastewater collection box is inclined bottom plate, its lowest point is located in a corner, i. e. water collecting angle, the lower surface of flat plate base is installed with a pair of directional wheel and a pair of universal wheel, the rear side of support is fixedly installed with trolley handle. Through the technical scheme of the utility model, different particle size waste chip is realized grading filtration by double-layer filter basket, inclined bottom plate and water collecting angle design facilitate waste liquid centralized discharge, directional wheel and universal wheel combination promote mobility flexibility, with the advantages of effectively separating waste chip and waste liquid, reducing secondary pollution, facilitating workshop transfer.

Description

Technical Field

[0001] This utility model relates to the technical field of metal processing waste recycling equipment, and more specifically, to a comprehensive recycling device for cutting waste chips and waste liquid. Background Technology

[0002] In the process of cutting metal sheets, especially iron plates and other metal materials, a large amount of metal shavings and cutting fluids are generated. If these waste mixtures are not effectively separated and recycled, they will not only waste resources but also pollute the environment. Existing treatment methods often suffer from the following problems: incomplete separation of shavings and fluids, leading to difficulties in subsequent recycling; simple collection devices that cannot achieve multi-stage filtration; inconvenient wastewater discharge, easily causing secondary pollution; and poor equipment mobility, making it difficult to adapt to the operational needs of different workstations. Traditional recycling devices often use a single filtration structure, which cannot simultaneously meet the separation requirements of large shavings and small impurities, and the wastewater collection tank is poorly designed, easily resulting in wastewater residue. Furthermore, existing equipment lacks convenient moving mechanisms, making operation inconvenient during transport within the workshop. These problems seriously affect the recycling efficiency of metal processing waste and the cleanliness of the working environment. Utility Model Content

[0003] To overcome the shortcomings of existing technologies, this utility model provides a comprehensive recycling device for cutting waste chips and waste liquid, which has the advantages of effectively separating waste chips of different particle sizes, facilitating the collection and discharge of waste liquid, and improving the mobility of the equipment.

[0004] This utility model is achieved through the following technical solution: a comprehensive recycling device for cutting waste chips and waste liquid, comprising a flat base, a bracket fixedly installed on the upper surface of the flat base, a wastewater collection tank with a top opening inside the bracket, a first waste residue filter basket placed on top of the bracket, and a second waste residue filter basket placed on top of the wastewater collection tank. The wastewater collection tank is in the shape of an inverted truncated pyramid, and its bottom plate is an inclined bottom plate, with its lowest point located at one corner, i.e., the water collection corner, to facilitate water collection and discharge. A manual ball valve is installed on the side wall of the wastewater collection tank at the water collection corner. The first waste residue filter basket is in the shape of an inverted truncated pyramid with its bottom plate being a stainless steel perforated plate with a hole diameter of 8mm, and the second waste residue filter basket is in the shape of an inverted truncated pyramid with its bottom plate being a stainless steel filter screen plate with a hole diameter of 0.5mm. A pair of directional wheels and a pair of universal wheels are installed on the lower surface of the flat base, and a trolley handle is fixedly installed on the rear side of the bracket.

[0005] As a preferred embodiment, a first handle is fixedly installed on the top left and right sides of the first waste residue filter basket.

[0006] Furthermore, lifting rings are fixedly installed at the four corners of the top of the first waste residue filter basket.

[0007] Furthermore, a second handle is fixedly installed on the top left and right sides of the second waste residue filter basket.

[0008] As a preferred option, the bottom of the wastewater collection tank is fixedly mounted on the upper surface of the flat base using an inclined bracket.

[0009] This utility model, by adopting the above technical solutions, has the following beneficial effects compared with the prior art: it achieves graded filtration of waste chips of different particle sizes through a double-layer filter basket, the inclined bottom plate and water collection corner design facilitate the centralized discharge of waste liquid, and the combination of directional wheels and universal wheels enhances the flexibility of movement. It has the advantages of effectively separating waste chips and waste liquid, reducing secondary pollution, and facilitating workshop transfer.

[0010] Additional aspects and advantages of this invention will become apparent in the description that follows, or may be learned by practice of this invention. Attached Figure Description

[0011] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a frontal cross-sectional view of the present invention. Figure 3 This is a schematic diagram of the bottom of the water collection tank. in, Figures 1 to 3 The correspondence between the reference numerals and components in the attached drawings is as follows: 1. Flat base, 2. Bracket, 3. Wastewater collection tank, 4. First waste residue filter basket, 5. Second waste residue filter basket, 6. Inclined base plate, 7. Water collection corner, 8. Stainless steel filter screen plate, 9. First handle, 10. Lifting ring, 11. Second handle, 12. Manual ball valve, 13. Directional wheel, 14. Universal wheel, 15. Cart handle. Detailed Implementation

[0012] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0013] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0014] The following is combined with Figures 1 to 3The cutting waste and waste liquid comprehensive recycling device of the present invention will be described in detail in the embodiments.

[0015] like Figure 1 , Figure 2 As shown, this utility model proposes a comprehensive recycling device for cutting waste chips and wastewater, including a flat base 1, a support 2 fixedly installed on the upper surface of the flat base 1, a wastewater collection tank 3 with an open top inside the support 2, a first waste residue filter basket 4 placed on top of the support 2, and a second waste residue filter basket 5 placed on top of the wastewater collection tank 3. The wastewater collection tank 3 is an inverted truncated pyramid shape, as shown in the figure. Figure 3 As shown, the bottom plate of the wastewater collection tank 3 is an inclined bottom plate 6, with its lowest point located at a corner, namely the water collection corner 7, for easy water collection and discharge. The bottom of the wastewater collection tank 3 is fixedly installed on the upper surface of the flat base 1 by an inclined bracket. A manual ball valve 12 is installed on the side wall of the wastewater collection tank 3 at the water collection corner 7. The first waste residue filter basket 4 is an inverted truncated square shape with a stainless steel perforated plate 16 with an 8mm aperture on its bottom plate. The second waste residue filter basket 5 is an inverted truncated square shape with a stainless steel filter screen plate 8 with a 0.5mm aperture on its bottom plate. A pair of directional wheels 13 and a pair of universal wheels 14 are installed on the lower surface of the flat base 1. A trolley handle 15 is fixedly installed on the rear side of the bracket 2.

[0016] An inverted quadrangular frustum structure refers to a trapezoidal three-dimensional structure that is wider at the top and narrower at the bottom. It can be formed by welding four trapezoidal side plates. This structure increases waste material capacity while preventing liquid splashing. An inclined base plate refers to a plate-like structure that forms an angle with the horizontal plane. It can be formed by welding a single-sided low-lying guide surface. This design utilizes gravity to accelerate liquid collection. A perforated stainless steel plate refers to a metal sheet with numerous through holes, with a hole diameter of, for example, 8mm, used to trap larger metal scraps. A stainless steel filter screen refers to a woven mesh sheet with a hole diameter of, for example, 0.5mm, used to filter fine metal powder. A combination of directional and omnidirectional wheels refers to a walking mechanism with two different steering functions. Specifically, it can be arranged with directional front wheels and omnidirectional rear wheels, ensuring both straight-line stability and turning flexibility when the equipment moves.

[0017] During operation, the waste liquid containing debris first flows into the first waste residue filter basket 4. Larger metal debris particles are intercepted by the perforated plate 7, while the liquid carrying fine particles enters the second waste residue filter basket 5. Fine metal powder is separated at the filter screen plate 8, and the purified wastewater flows into the inclined wastewater collection tank 3, flowing along the inclined bottom plate 6 to the water collection corner 7 for temporary storage. Discharge is controlled by a manual ball valve 12. When moving the equipment, pushing force is applied by the trolley handle 15, the directional wheels 13 maintain a straight direction of travel, and the omnidirectional wheels 14 enable flexible steering, allowing for quick transfer to different work areas. Compared with existing technologies, existing single-layer filtration devices cannot achieve multi-stage separation, resulting in mixed waste residue that affects recycling value. The flat-bottom structure of traditional collection tanks easily leaves wastewater residue, increasing cleaning workload. Fixed equipment is difficult to adapt to changes in workshop layout, affecting operational efficiency. This application improves the waste residue separation accuracy through a dual filtration structure, achieves complete liquid discharge through an inclined water collection design, and enhances the equipment's applicability across various scenarios through a composite walking mechanism. This application achieves effective separation of large waste particles from fine metal powder, ensuring complete wastewater removal without residue, and enabling rapid transfer of the equipment to different workstations. The graded collection of waste residue creates conditions for subsequent classified recycling, the inclined flow guide structure reduces the difficulty of cleaning the casing, and the walking mechanism configuration balances mobility stability and ease of operation.

[0018] First handles 9 are fixedly installed on the left and right sides of the top of the first waste residue filter basket 4. When it is necessary to clean the metal debris trapped in the first waste residue filter basket 4, the operator can lift it upwards by holding the first handles 9 on both sides with both hands. This symmetrical grip structure keeps the filter basket balanced during movement and prevents waste residue from spilling due to force on one side. After the filter basket is lifted, the larger particles of waste residue trapped by the perforated plate 7 at the bottom can be transferred to the recycling area. Lifting rings 10 are fixedly installed at the four corners of the top of the first waste residue filter basket 4. When there is too much iron filings in the first waste residue filter basket 4, the operator can use a lifting device to connect the four lifting rings 10 for overall transportation. Since the lifting rings 10 are distributed at the four corners of the filter basket, the force is evenly distributed during lifting, which can prevent the filter basket from being deformed due to force on one point. The design of the four corner lifting rings 10 can realize non-contact mechanized transportation, which not only improves the safety of operation, but also reduces the intensity of manual handling. It solves the safety hazard of easy contact with sharp waste debris when manually handling waste filter baskets, and at the same time provides standardized force connection points for mechanized hoisting operations, so that filter baskets fully loaded with waste can be stably transferred to designated processing areas.

[0019] The second waste residue filter basket 5 has second handles 11 fixedly installed on its top left and right sides. The second waste residue filter basket 5 is a container used to collect the waste liquid treated by the first waste residue filter basket 4. Its bottom plate uses a stainless steel filter screen 8 with a 0.5mm aperture, capable of trapping fine metal particles. When the amount of fine waste debris accumulated inside the second waste residue filter basket 5 reaches a certain level, the operator can use both hands to hold the second handles 11 on the left and right sides to remove the entire filter basket from the top of the wastewater collection tank 3. This solves the problem of difficult container transfer during the cleaning of fine metal waste residue, avoids the risk of operators directly contacting the pollution source, and reduces secondary pollution of waste liquid caused by unstable container tilting. This structural design improves the efficiency of waste residue cleaning operations and ensures the controllability of the operation process.

[0020] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0021] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0022] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A comprehensive recycling device for cutting waste chips and waste liquid, comprising a flat base (1), characterized in that... A bracket (2) is fixedly installed on the upper surface of the flat base (1). A wastewater collection tank (3) with an open top is set inside the bracket (2). A first waste residue filter basket (4) is placed on the top of the bracket (2), and a second waste residue filter basket (5) is placed on the top of the wastewater collection tank (3). The wastewater collection tank (3) is an inverted quadrangular truncated pyramid shape. The bottom plate of the wastewater collection tank (3) is an inclined bottom plate (6), and its lowest point is located at a corner, namely the water collection corner (7). The wastewater at the water collection corner (7) is... A manual ball valve (12) is installed on the side wall of the water collection tank (3). The first waste residue filter basket (4) is an inverted quadrangular frustum and its bottom plate is a stainless steel perforated plate (16) with a hole diameter of 8mm. The second waste residue filter basket (5) is an inverted quadrangular frustum and its bottom plate is a stainless steel filter screen plate (8) with a hole diameter of 0.5mm. A pair of directional wheels (13) and a pair of universal wheels (14) are installed on the lower surface of the flat base (1). A trolley handle (15) is fixedly installed on the rear side of the bracket (2).

2. The integrated recycling device for cutting waste chips and waste liquid according to claim 1, characterized in that... The first handle (9) is fixedly installed on the top left and right sides of the first waste residue filter basket (4).

3. The integrated recycling device for cutting waste chips and waste liquid according to claim 2, characterized in that... The first waste residue filter basket (4) is fixedly installed with lifting rings (10) at the four corners of the top.

4. The integrated recycling device for cutting waste chips and waste liquid according to claim 3, characterized in that... The second waste filter basket (5) has a second handle (11) fixedly installed on the top left and right sides respectively.

5. The integrated recycling device for cutting waste chips and waste liquid according to claim 1, characterized in that... The bottom of the wastewater collection tank (3) is fixedly installed on the upper surface of the flat plate base (1) by an inclined bracket.

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