Fiber disc filter backwash device

By designing a hydraulic cover and rubber sealing rollers, the friction problem between the backwash suction cup and the filter cloth is solved, achieving wear resistance for the filter cloth and sludge suction components, and reducing maintenance frequency and cost.

CN224524189UActive Publication Date: 2026-07-21JIANGSU FENGKE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU FENGKE ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-08-06
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing fiber disc filter backwashing devices, the friction between the backwashing suction cup and the filter cloth is relatively large, resulting in severe wear, requiring frequent shutdowns for maintenance, shortening service life and increasing costs.

Method used

The design incorporates a hydraulic cover and a rubber sealing roller. A hydraulic cylinder drives the negative pressure cover closer to the filter cloth, causing the rubber sealing roller to roll and rub against the filter cloth, reducing direct friction. Combined with a clamping spring, the clamping force of the rubber roller is adjusted to ensure sealing and negative pressure effect.

Benefits of technology

It reduces wear on filter cloth and sludge suction components, extends service life, reduces downtime maintenance frequency, and lowers operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to fiber turntable filter backwash technical field discloses a kind of fiber turntable filter backwash device, including mounting arm, the mounting arm bottom is provided with hydraulic cover component, two rubber sealing roller components are symmetrically arranged in the inside of hydraulic cover component, two the rubber sealing roller component mutually close side is respectively provided with backwash spray pipe component and suction section, and two spring pressing components are symmetrically arranged to rubber sealing roller component two ends through hydraulic cover component;The utility model is driven two rubber sealing roller components and filter cloth by hydraulic cover component and adheres, can the sliding friction of original backwash suction cup and filter cloth, change into the rolling friction of rubber sealing roller component and filter cloth, avoid suction section directly with filter cloth contact, reduce friction, prolong service life, avoid frequent shutdown maintenance, reduce use cost, and can reduce the gap between negative pressure cover and filter cloth, guarantee the negative pressure inside negative pressure cover, effectively convenient suction sludge on filter cloth surface.
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Description

Technical Field

[0001] This utility model relates to the field of fiber disc filter backwashing technology, specifically a fiber disc filter backwashing device. Background Technology

[0002] Fiber disc filters, as a high-efficiency device that relies on precision filter cloth to achieve solid-liquid separation, achieve deep wastewater purification through a synergistic mechanism of physical interception and backwashing. The device mainly consists of four core components: the filter disc system, the backwashing mechanism, the sludge removal mechanism, and the drive and control system. Among these, the backwashing mechanism is the core component ensuring its efficient and stable operation. It periodically removes various pollutants trapped by the filter cloth, providing a solid guarantee for the continuous and stable filtration performance of the equipment.

[0003] Existing fiber disc filter backwashing devices typically employ a design where the backwashing suction cups are tightly fitted to the filter cloth to ensure sufficient negative pressure and effective suction of sludge trapped on the filter cloth surface. However, after prolonged continuous operation, this design leads to varying degrees of wear between the backwashing suction cups and the filter cloth due to continuous friction. This wear not only necessitates frequent shutdowns for replacement and maintenance, consuming significant time and manpower, but also significantly shortens the lifespan of both the backwashing suction cups and the filter cloth, thereby substantially increasing overall operating costs. To effectively reduce friction between the backwashing suction cups and the filter cloth and extend their service life, this application proposes a fiber disc filter backwashing device. Utility Model Content

[0004] The purpose of this utility model is to provide a backwashing device for a fiber disc filter, in order to solve the problem that the friction between the backwashing suction cup and the filter cloth in the existing fiber disc filter backwashing device is too large, and different wear will occur after long-term operation. This not only requires a lot of time to replace and maintain the device, but also shortens the service life of the backwashing suction cup and the filter cloth, increasing the cost of use.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fiber disc filter backwashing device, including an installation arm, a hydraulic cover component at the bottom of the installation arm, two rubber sealing roller components symmetrically arranged on both sides inside the hydraulic cover component, a backwashing spray pipe component and a sludge suction component respectively arranged on one side close to each other, and two spring clamping components symmetrically arranged at both ends of the rubber sealing roller component passing through the hydraulic cover component; The hydraulic cover component includes a negative pressure cover. Two hydraulic cylinders are symmetrically arranged at both ends of the top of the negative pressure cover. A partition is fixedly connected to one side of the inside of the negative pressure cover. Waist-shaped grooves are symmetrically arranged on both sides of the two ends of the negative pressure cover. The partition divides the inside of the negative pressure cover into a backwashing zone and a sludge suction zone, and the backwashing zone is larger than the sludge suction zone.

[0006] The tops of the two hydraulic cylinders are fixedly connected to both ends of the mounting arm.

[0007] The spring clamping component includes a guide rod mounting block, a guide rod is slidably connected to the inner side of the guide rod mounting block, the guide rod mounting block is fixedly connected to the outer side of the negative pressure cover, a roller mounting block is fixedly connected to the other end of the guide rod, and a clamping spring is provided on the outer side of the guide rod. One end of the clamping spring is fixedly connected to the guide rod mounting block, and the other end of the clamping spring is fixedly connected to the roller mounting block.

[0008] The rubber sealing roller component includes a roller body, a sealing rubber layer fixedly connected to the outside of the roller body, two ends of the roller body passing through two waist-shaped grooves and fixedly connected to two roller mounting blocks respectively, and two ends of the roller body slidingly connected to the negative pressure cover through the waist-shaped grooves.

[0009] The backwash nozzle component includes a water supply pipe, which passes through the negative pressure hood and is fixedly connected to the nozzle. The outside of the water supply pipe is fixedly connected to the negative pressure hood. The nozzle end of the nozzle is inclined towards the bottom of the partition, and the nozzle is located inside the backwash zone.

[0010] The sludge suction component includes a sludge discharge pipe, which passes through a negative pressure hood and is fixedly connected to a sludge suction hood. The outer side of the sludge discharge pipe is fixedly connected to the negative pressure hood, and the sludge suction hood is located inside the sludge suction area.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model uses two hydraulic cylinders to drive the negative pressure cover close to the filter cloth surface, so that the two rubber sealing roller components are in contact with the filter cloth. As the filter cloth rotates, the sealing rubber layer on the outside of the two rollers rolls along the filter cloth. This changes the original sliding friction between the backwash suction cup and the filter cloth to rolling friction between the sealing rubber layer and the filter cloth, avoiding direct contact between the sludge suction component and the filter cloth, reducing friction, thereby reducing wear on the filter cloth and the sludge suction component, extending service life, avoiding frequent downtime for maintenance, and reducing operating costs.

[0012] 2. This utility model uses a compression spring to push the roller mounting block down along the guide rod, thereby driving the rubber sealing roller component to better press the filter cloth, reducing the gap between the negative pressure hood and the filter cloth, ensuring sufficient negative pressure inside the negative pressure hood, and facilitating effective suction of sludge from the surface of the filter cloth. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall main structure of this utility model; Figure 2 This is a schematic diagram of the hydraulic cover component structure of this utility model; Figure 3 This is a schematic diagram of the installation structure of the rubber sealing roller component of this utility model; Figure 4This is a schematic diagram of the installation structure of the spring clamping component of this utility model; In the diagram: 1. Mounting arm; 2. Hydraulic cover component; 201. Negative pressure cover; 202. Hydraulic cylinder; 203. Partition plate; 204. Waist-shaped groove; 205. Backwash zone; 206. Sludge suction zone; 3. Rubber sealing roller component; 301. Roller body; 302. Sealing rubber layer; 4. Backwash spray nozzle component; 401. Water supply pipe; 402. Spray nozzle; 5. Sludge suction component; 501. Sludge discharge pipe; 502. Sludge suction cover; 6. Spring clamping component; 601. Guide rod mounting block; 602. Guide rod; 603. Roller mounting block; 604. Compression spring. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Please see Figure 1-4 This utility model provides a technical solution: a fiber disc filter backwashing device, including an installation arm 1, a hydraulic cover component 2 at the bottom of the installation arm 1, two rubber sealing roller components 3 symmetrically arranged on both sides inside the hydraulic cover component 2, a backwashing nozzle component 4 and a sludge suction component 5 respectively arranged on one side close to each other, and two spring clamping components 6 symmetrically arranged through the hydraulic cover component 2 at both ends of the rubber sealing roller component 3. The hydraulic cover component 2 includes a negative pressure cover 201. Two hydraulic cylinders 202 are symmetrically arranged at both ends of the top of the negative pressure cover 201. A partition 203 is fixedly connected to one side of the inside of the negative pressure cover 201. Waist-shaped grooves 204 are symmetrically arranged on both sides of the negative pressure cover 201. The partition 203 divides the inside of the negative pressure cover 201 into a backwashing zone 205 and a sludge suction zone 206. The backwashing zone 205 is larger than the sludge suction zone 206. By setting the partition 203, the gap between the sludge suction zone 206 and the outside can be reduced, thereby ensuring the negative pressure inside the sludge suction zone 206 and improving the suction effect.

[0016] The tops of the two hydraulic cylinders 202 are fixedly connected to both ends of the mounting arm 1. By setting up two hydraulic cylinders 202, it is easy to push the negative pressure cover 201 close to the filter cloth for backwashing.

[0017] The spring-pressing component 6 includes a guide rod mounting block 601, a guide rod 602 slidably connected to the inner side of the guide rod mounting block 601, a guide rod mounting block 601 fixedly connected to the outer side of the negative pressure cover 201, a roller mounting block 603 fixedly connected to the other end of the guide rod 602, and a pressing spring 604 provided on the outer side of the guide rod 602. One end of the pressing spring 604 is fixedly connected to the guide rod mounting block 601, and the other end of the pressing spring 604 is fixedly connected to the roller mounting block 603. By setting the spring-pressing component 6, the pressing force of the rubber sealing roller component 3 on the filter cloth can be avoided to be too tight or too loose, so that the rubber sealing roller component 3 can better fit the filter cloth and ensure the negative pressure inside the negative pressure cover 301.

[0018] The rubber sealing roller component 3 includes a roller body 301, a sealing rubber layer 302 fixedly connected to the outside of the roller body 301, and two ends of the roller body 301 passing through two waist-shaped grooves 204 and fixedly connected to two roller mounting blocks 603 respectively. The two ends of the roller body 301 are slidably connected to the negative pressure cover 201 through the waist-shaped grooves 204. By setting the sealing rubber layer 302, the filter cloth can be better fitted, the gaps can be reduced, and the negative pressure inside the negative pressure cover 201 can be guaranteed.

[0019] The backwash nozzle component 4 includes a water supply pipe 401, which passes through the negative pressure cover 201 and is fixedly connected to a nozzle 402. The outside of the water supply pipe 401 is fixedly connected to the negative pressure cover 201. The nozzle end of the nozzle 402 is inclined toward the bottom of the partition 203 and the nozzle 402 is located inside the backwash zone 205. By setting the inclined nozzle 402, it is easier to better rinse the sludge on the filter cloth.

[0020] The sludge suction component 5 includes a sludge discharge pipe 501, which passes through the negative pressure cover 201 and is fixedly connected to the sludge suction cover 502. The outside of the sludge discharge pipe 501 is fixedly connected to the negative pressure cover 201, and the sludge suction cover 502 is located inside the sludge suction area 206.

[0021] Working principle: The mounting arm 1 is fixed to the inside of the filter tank. Two hydraulic cylinders 202 drive the negative pressure cover 201 to approach the rotating filter cloth, thereby causing the two rubber sealing roller components 3 to press against the filter cloth. The sealing rubber layer 302 on the roller body 301 contacts the filter cloth and receives a reaction force, which in turn drives the two roller mounting seats at both ends of the roller body 301 to move along the guide rod 602, causing the compression spring 604 to be compressed. The filter cloth rotates, which drives the rubber sealing roller components 3 to rotate. Through the external water pump, high-pressure water is sent into the spray pipe 402 through the water supply pipe 401 to wash the sludge on the surface of the filter cloth. The sludge in the backwashing zone 205 enters the sludge suction zone 206 through the bottom of the partition 203. The external suction pump sucks out the sludge in the sludge suction zone 206 through the sludge discharge pipe 501 and the sludge suction cover 502.

[0022] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

Claims

1. A backwashing device for a fiber disc filter, characterized in that: The device includes an installation arm (1), a hydraulic cover component (2) is provided at the bottom of the installation arm (1), two rubber sealing roller components (3) are symmetrically arranged on both sides inside the hydraulic cover component (2), a backwash nozzle component (4) and a sludge suction component (5) are respectively arranged on one side close to each other, and two spring clamping components (6) are symmetrically arranged through the hydraulic cover component (2) at both ends of the rubber sealing roller component (3). The hydraulic cover component (2) includes a negative pressure cover (201). Two hydraulic cylinders (202) are symmetrically arranged at both ends of the top of the negative pressure cover (201). A partition (203) is fixedly connected to one side inside the negative pressure cover (201). Waist-shaped grooves (204) are symmetrically arranged on both sides of the negative pressure cover (201). The partition (203) divides the inside of the negative pressure cover (201) into a backwashing zone (205) and a sludge suction zone (206), and the backwashing zone (205) is larger than the sludge suction zone (206).

2. The fiber disc filter backwashing device according to claim 1, characterized in that: The tops of the two hydraulic cylinders (202) are fixedly connected to both ends of the mounting arm (1).

3. The fiber disc filter backwashing device according to claim 2, characterized in that: The spring clamping component (6) includes a guide rod mounting block (601), a guide rod (602) is slidably connected to the inner side of the guide rod mounting block (601), the guide rod mounting block (601) is fixedly connected to the outer side of the negative pressure cover (201), the other end of the guide rod (602) is fixedly connected to a roller mounting block (603), a clamping spring (604) is provided on the outer side of the guide rod (602), one end of the clamping spring (604) is fixedly connected to the guide rod mounting block (601), and the other end of the clamping spring (604) is fixedly connected to the roller mounting block (603).

4. The fiber disc filter backwashing device according to claim 3, characterized in that: The rubber sealing roller component (3) includes a roller body (301), a sealing rubber layer (302) is fixedly connected to the outside of the roller body (301), the two ends of the roller body (301) pass through two waist-shaped grooves (204) and are fixedly connected to two roller mounting blocks (603) respectively, and the two ends of the roller body (301) are slidably connected to the negative pressure cover (201) through the waist-shaped grooves (204).

5. The fiber disc filter backwashing device according to claim 1, characterized in that: The backwash nozzle component (4) includes a water supply pipe (401), which passes through the negative pressure shroud (201) and is fixedly connected to a nozzle (402). The outside of the water supply pipe (401) is fixedly connected to the negative pressure shroud (201). The nozzle end of the nozzle (402) is inclined toward the bottom of the partition (203), and the nozzle (402) is located inside the backwash zone (205).

6. The fiber disc filter backwashing device according to claim 1, characterized in that: The mud suction component (5) includes a mud discharge pipe (501), which passes through a negative pressure cover (201) and is fixedly connected to a mud suction cover (502). The outside of the mud discharge pipe (501) is fixedly connected to the negative pressure cover (201), and the mud suction cover (502) is located inside the mud suction area (206).