A plant welding dust removal device

Abstract

The application discloses a factory welding dust removal device, which comprises a sealing cover and a dust removal pipe, the inlet end of the dust removal pipe is arranged in the sealing cover, the dust removal device is further provided with a negative pressure fan, the negative pressure fan is connected with the dust removal pipe to extract waste gas generated in welding, the outlet end of the dust removal pipe is further connected with a spiral separator, the discharge port of the spiral separator is connected with a waste residue collecting box, and the exhaust port of the spiral separator is connected with a filter module; the application extracts air and waste gas in the sealing cover through the negative pressure fan and the dust removal pipe and conveys the air and the waste gas into the spiral separator; in the spiral separator, large-particle impurities are separated from flue gas, the large-particle impurities enter the waste residue collecting box from the bottom discharge port, and the flue gas is directly exhausted after being adsorbed and filtered through the filter module; the application separates and adsorbs the waste gas generated in welding from the welding source, reduces the content of harmful substances in the exhausted air as much as possible, and reduces the adverse effects of welding on the environment.

Description

Technical Field

[0001] This application relates to the field of welding equipment technology, specifically to a factory welding dust removal device. Background Technology

[0002] Welding is an important connection method in modern manufacturing and is widely used in various industries. During the welding process, a large amount of fumes are generated. These fumes not only contain large particulate suspended impurities, but also substances such as formaldehyde and methanol. In current technology, welding fumes are usually discharged directly into the air without any treatment, which not only creates a harsh welding environment and affects the health of workers, but also seriously pollutes the environment. Utility Model Content

[0003] The main objective of this application is to provide a factory welding dust removal device, which aims to solve the serious environmental pollution defects existing in the prior art.

[0004] This application achieves the above objectives through the following technical solutions: A dust removal device for factory welding includes a sealed cover; A dust removal pipe, wherein the inlet end of the dust removal pipe is disposed inside the sealing cover; A negative pressure fan is connected to the dust removal pipe to extract the waste gas generated during welding. A spiral separator, wherein the air inlet of the spiral separator is connected to the outlet end of the dust removal pipe; A waste residue collection box is connected to the discharge port of the screw separator. A filter module is connected to the exhaust port of the spiral separator.

[0005] Optionally, the sealing cover includes a support frame, on which a connecting plate for connecting the welding device is provided; and a shielding curtain is provided on the support frame.

[0006] Optionally, an adjustment frame is also provided inside the sealing cover, one end of which is hinged to the connecting plate; the dust removal pipe is installed on the adjustment frame.

[0007] Optionally, the adjusting frame includes a first adjusting rod and a second adjusting rod. One end of the first adjusting rod is hinged to the connecting plate via a pin, and the other end is provided with a rotating ball seat. The second adjusting rod is provided with an adjusting ball adapted to the rotating ball seat, and the second adjusting rod is also provided with a limiting cover adapted to the rotating ball seat; the limiting cover is provided with a fixing nut.

[0008] Optionally, a collection tray is also provided at the inlet end of the dust removal pipe. The collection tray has a conical structure, and the small end of the collection tray is connected to the inlet end of the dust removal pipe.

[0009] Optionally, the waste collection box includes a box body, with a feed pipe at one end and an exhaust pipe at the other end along the length of the box body; an auxiliary filtration module is provided on the exhaust pipe.

[0010] Optionally, along the length of the box, a plurality of baffles are provided inside the box, and each baffle is provided with a plurality of vent holes. Along the airflow direction, the space of each vent hole on each baffle decreases sequentially.

[0011] Optionally, a discharge box is slidably disposed on the box body, the discharge box having an opening at the top; each of the baffles is disposed directly above the discharge box.

[0012] Optionally, the filter module includes a connecting sleeve, the inlet end of which is threadedly connected to the exhaust port; the connecting sleeve is provided with a plurality of adsorption modules, and each adsorption module is sequentially filled with activated carbon, molecular sieve and activated alumina along the airflow direction.

[0013] Optionally, the connecting sleeve is also provided with several buffer chambers, each of which is placed between the adsorption modules.

[0014] Compared with the prior art, this application has the following beneficial effects: This application includes a sealing cover and a dust removal pipe. The inlet end of the dust removal pipe is located inside the sealing cover. The dust removal device is also equipped with a negative pressure fan. The negative pressure fan is connected to the dust removal pipe to extract the waste gas generated during welding. The outlet end of the dust removal pipe is also connected to a spiral separator. The discharge port of the spiral separator is connected to a waste residue collection box, and its exhaust port is connected to a filter module. During use, welding operations are carried out inside the sealed cover. At the same time, the air inside the sealed cover is drawn out by the negative pressure fan and dust removal pipe, and the exhaust gas generated by welding is sent to the spiral separator. In the spiral separator, large particles of impurities are separated from the flue gas. The large particles of impurities enter the waste collection box from the bottom discharge port, while the flue gas is directly discharged into the air after being adsorbed and filtered by the filter module. Compared with the prior art, this application extracts the waste gas generated during welding from the welding source and performs separation and adsorption treatment on it, thereby reducing the content of harmful substances in the exhaust gas as much as possible, thus reducing the adverse environmental impact of welding. Secondly, the dust removal device described in this application has a simple structure and is easy to use, which helps to reduce the cost and difficulty of use of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a factory welding dust removal device provided in an embodiment of this application; Figure 2An exploded view of a factory welding dust removal device provided in an embodiment of this application; Figure 3 This is a schematic diagram of the adjustment frame. Figure 4 A cross-sectional view of the waste collection box and the filter module; Reference numerals: 1-Sealing cover, 2-Dust removal pipe, 3-Negative pressure fan, 4-Spiral separator, 5-Waste residue collection box, 6-Filter module, 7-Adjusting frame, 8-Collection tray, 101-Support frame, 102-Connecting plate, 103-Shielding curtain, 501-Box body, 502-Infeed pipe, 503-Exhaust pipe, 504-Auxiliary filter module, 505-Baffle, 506-Ventilation hole, 507-Discharge box, 601-Connecting sleeve, 602-Adsorption module, 603-Buffer chamber, 701-First adjusting rod, 702-Second adjusting rod, 703-Rotating ball seat, 704-Adjusting ball, 705-Limiting cover, 706-Fixing nut.

[0016] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions. Taking "robot coordinate system and / or m" as an example, it includes a robot coordinate system solution, an m solution, or a solution where both the robot coordinate system and m are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0021] Implementation Method 1 Reference Figures 1 to 4 This embodiment, as an optional embodiment of this application, discloses a factory welding dust removal device, including a sealing cover 1, the sealing cover 1 including a support frame 101, a connecting plate 102 for connecting the welding device on the support frame 101; and a shielding curtain 103 on the support frame 101. When in use, the sealing cover 1 is connected to the suspension arm of the external welding equipment through the connecting plate 102 to ensure that the sealing cover 1 always covers the welding point; Furthermore, an adjusting frame 7 is also provided inside the sealing cover 1. The adjusting frame 7 includes a first adjusting rod 701 and a second adjusting rod 702. One end of the first adjusting rod 701 is hinged to the connecting plate 102 via a pin, and the other end is provided with a rotating ball seat 703. The second adjusting rod 702 is provided with an adjusting ball 704 adapted to the rotating ball seat 703. The second adjusting rod 702 is also provided with a limiting cover 705 adapted to the rotating ball seat 703. A fixing nut 706 is provided on the limiting cover 705. In the above structure, the second adjusting rod 702 can rotate within a wider range relative to the first adjusting rod 701, thereby improving the adjustability of the adjusting frame 7; Furthermore, the dust removal device also includes a dust removal pipe 2, the inlet end of which is inserted into the sealing cover 1. The dust removal pipe 2 is installed on the first adjusting rod 701 and the second adjusting rod 702 by cable ties or fixing clips. A collection tray 8 is provided at the inlet end of the dust removal pipe 2. The collection tray 8 has a conical or square pyramidal structure, and the small end of the collection tray 8 is inserted and connected to the inlet end of the dust removal pipe 2. The cone-shaped collection plate 8 can form a larger negative pressure zone at the outlet end of the dust removal pipe 2, which is conducive to collecting and diffusing welding fumes, thereby improving the efficiency of waste gas treatment. Furthermore, the dust removal device also includes a negative pressure fan 3, the inlet end of which is connected to the outlet end of the dust removal pipe 2, and its outlet end is connected to the inlet end of another section of the dust removal pipe 2. At the same time, the outlet end of this section of the dust removal pipe 2 is also connected to a spiral separator 4. The top of the spiral separator 4 is provided with an exhaust port, and the bottom is provided with a discharge port. The discharge port is connected to a waste collection box 5, and the exhaust port is connected to a filter module 6. The waste collection box 5 includes a box body 501. Along the length of the box body 501, one end of the box body 501 is provided with a feed pipe 502 connected to the discharge port, and the other end is provided with an exhaust pipe 503. An auxiliary filter module 504 is provided on the exhaust pipe 503. The auxiliary filtration module 504 includes a connector filled with activated carbon, and filter screens are provided at both the inlet and outlet ends of the connector. Furthermore, a discharge box 507 is provided at the bottom of the box 501, and the discharge box 507 is slidably inserted into the box 501 along the width direction of the box 501; at the same time, a number of baffles 505 are provided at the top of the box 501, and each baffle 505 is arranged sequentially along the length direction of the box 501. Each baffle 505 is provided with a number of ventilation holes 506, and the space of each ventilation hole 506 on each baffle 505 decreases sequentially along the airflow direction. The top of the discharge box 507 is fully open, and each of the baffles 505 is located directly above the discharge box 507; During use, the airflow carrying large particulate impurities enters the housing 501 through the feed pipe 502. As the volume of the housing 501 increases, the airflow speed slows down. At this time, the large particulate impurities will fall into the discharge box 507 under their own gravity. At the same time, with the interception effect of the baffle 505, some small particulate suspended impurities will fall into the discharge box 507 along the surface of the baffle 505, thereby realizing the separation and recovery of large particulate impurities. The filter module 6 includes a connecting sleeve 601, the inlet end of which is threadedly connected to the exhaust port; the connecting sleeve 601 is provided with a plurality of adsorption modules 602, and each adsorption module 602 is sequentially filled with activated carbon, molecular sieve and activated alumina along the airflow direction. Furthermore, the connecting sleeve 601 is also provided with a plurality of buffer cavities 603, and each of the buffer cavities 603 is disposed between each of the adsorption modules 602. By using activated carbon, molecular sieves, and activated alumina, different pollutants can be adsorbed in stages, further improving the cleanliness of the exhaust gas and reducing environmental pollution. At the same time, the buffer chamber 603 can regulate the airflow rate to ensure the full absorption of harmful substances.

[0022] During use, welding operations are carried out inside the sealed cover. At the same time, the air inside the sealed cover is drawn out by the negative pressure fan and dust removal pipe, and the exhaust gas generated by welding is transported to the spiral separator. Inside the spiral separator, large particles of impurities are separated from the flue gas. The large particles of impurities enter the waste residue collection box from the bottom discharge port, while the flue gas is directly discharged into the air after being adsorbed and filtered by the filter module. Compared with the prior art, this application extracts the waste gas generated during welding from the welding source and performs separation and adsorption treatment on it, thereby reducing the content of harmful substances in the exhaust gas as much as possible, thus reducing the adverse environmental impact of welding. Secondly, the dust removal device described in this application has a simple structure and is easy to use, which helps to reduce the cost and difficulty of use of the equipment.

[0023] The above are merely preferred embodiments of this application and do not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A dust removal device for factory welding, characterized in that, Includes a sealing cover (1); Dust removal pipe (2), the inlet end of which is located inside the sealing cover (1); A negative pressure fan (3) is connected to the dust removal pipe (2) to extract the waste gas generated during welding. Spiral separator (4), the air inlet of the spiral separator (4) is connected to the outlet end of the dust removal pipe (2); Waste collection box (5), which is connected to the discharge port of the spiral separator (4); The filter module (6) is connected to the exhaust port of the spiral separator (4).

2. The factory welding dust removal device according to claim 1, characterized in that, The sealing cover (1) includes a support frame (101), on which a connecting plate (102) for connecting a welding device is provided; and a shielding curtain (103) is provided on the support frame (101).

3. The factory welding dust removal device according to claim 2, characterized in that, An adjustment frame (7) is also provided inside the sealing cover (1), one end of which is hinged to the connecting plate (102); the dust removal pipe (2) is installed on the adjustment frame (7).

4. A factory welding dust removal device according to claim 3, characterized in that, The adjusting frame (7) includes a first adjusting rod (701) and a second adjusting rod (702). One end of the first adjusting rod (701) is hinged to the connecting plate (102) via a pin, and the other end is provided with a rotating ball seat (703). The second adjusting rod (702) is provided with an adjusting ball (704) adapted to the rotating ball seat (703). The second adjusting rod (702) is also provided with a limiting cover (705) adapted to the rotating ball seat (703). A fixing nut (706) is provided on the limiting cover (705).

5. A factory welding dust removal device according to claim 1, characterized in that, The dust removal pipe (2) is also provided with a collection tray (8) at its inlet end. The collection tray (8) is in the shape of a cone and the small end of the collection tray (8) is connected to the inlet end of the dust removal pipe (2).

6. A factory welding dust removal device according to claim 1, characterized in that, The waste collection box (5) includes a box body (501). Along the length of the box body (501), one end of the box body (501) is provided with a feed pipe (502), and the other end is provided with an exhaust pipe (503). An auxiliary filter module (504) is provided on the exhaust pipe (503).

7. A factory welding dust removal device according to claim 6, characterized in that, Along the length of the box (501), a plurality of baffles (505) are provided inside the box (501), and each baffle (505) is provided with a plurality of vent holes (506). Along the airflow direction, the space of each vent hole (506) on each baffle (505) decreases sequentially.

8. A factory welding dust removal device according to claim 7, characterized in that, A discharge box (507) is slidably disposed on the box body (501), and the top of the discharge box (507) is open; each of the baffles (505) is disposed directly above the discharge box (507).

9. A factory welding dust removal device according to claim 1, characterized in that, The filter module (6) includes a connecting sleeve (601), the inlet end of which is threadedly connected to the exhaust port; the connecting sleeve (601) is provided with a plurality of adsorption modules (602), and each adsorption module (602) is sequentially filled with activated carbon, molecular sieve and activated alumina along the airflow direction.

10. A factory welding dust removal device according to claim 9, characterized in that, The connecting sleeve (601) is also provided with a number of buffer chambers (603), and each of the buffer chambers (603) is placed between each of the adsorption modules (602).

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