A tank area VOCs tail gas treatment device
By using a circular mounting plate and fixing components in the deep condensation processor, the condenser tubes can be easily disassembled and replaced, solving the problem of difficult disassembly when the condenser tubes are damaged in the prior art, and improving the equipment maintenance efficiency and processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGXIA BAOFENG ENERGY GROUP CO LTD
- Filing Date
- 2025-08-22
- Publication Date
- 2026-07-21
AI Technical Summary
In existing deep condensation processors, the condenser tubes are fixedly installed, which makes disassembly and replacement cumbersome when they are damaged after long-term use, affecting the efficiency and continuity of equipment maintenance.
The system uses a circular mounting plate and fixing components, which allow for easy disassembly and replacement of the condenser tubes through the mounting holes and fixing components. The disassembly components also simplify the overall maintenance process.
This improved the maintenance efficiency of condenser tubes, reduced equipment downtime, and ensured the continuity and efficiency of tail gas treatment in the tank area.
Smart Images

Figure CN224524379U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of tank farm exhaust gas treatment equipment, specifically a tank farm VOCs tail gas treatment device. Background Technology
[0002] When tank farms store volatile liquids such as chemical raw materials and refined oil, they are prone to generating exhaust gases containing volatile organic compounds. Direct emissions will cause air pollution and harm the environment and human health. At present, the industry often uses deep condensation processors to treat VOCs exhaust gases from tank farms. The exhaust gases are cooled by multiple condenser pipes, causing the VOCs to condense and liquefy, thus achieving exhaust gas purification.
[0003] However, in existing deep condensation processors, multiple condenser tubes are fixedly installed. When the equipment has been running for a long time and the condenser tubes are damaged due to corrosion, scaling or collision, disassembly and replacement require disassembly of the entire processor, which is cumbersome and will prolong the equipment downtime, affecting the continuity and efficiency of tank area exhaust gas treatment. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] Given that the existing deep condensation processors have fixed condenser tubes, which are inconvenient to disassemble and replace when damaged after long-term use, and result in low equipment maintenance efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A VOCs exhaust gas treatment device for tank farms, comprising:
[0008] Deep condensation processor body;
[0009] Two circular mounting plates are respectively disposed at both ends inside the main body of the deep condensation processor.
[0010] Multiple mounting holes are respectively formed on the surfaces of the two circular mounting plates;
[0011] Multiple condenser tubes are respectively disposed inside multiple mounting holes;
[0012] Multiple fixing components are respectively disposed on the surfaces of the two circular mounting plates and located on both sides of the multiple mounting holes.
[0013] As a further embodiment of this utility model: the fixing component includes an arc-shaped mounting base, a threaded rod, an arc-shaped fixing block and a rubber pad, the arc-shaped mounting base is mounted on the surface of the circular mounting plate, and the threaded rod is disposed inside the arc-shaped mounting base.
[0014] As a further embodiment of this utility model: the arc-shaped fixing block is rotatably connected to one end of the threaded rod via a rotating shaft, and the rubber pad is adhered to the surface of the arc-shaped fixing block.
[0015] As a further embodiment of this utility model: a positioning component is provided between the circular mounting plate and the deep condensation processor body. The positioning component includes a positioning groove and a positioning block. The positioning groove is formed on the inner wall of the deep condensation processor body, and the positioning block is pluggable and inserted into the interior of the positioning groove and connected to the circular mounting plate.
[0016] As a further improvement of this utility model: both ends of the deep condensation processor body are provided with disassembly components, each disassembly component including a disassembly head, a mounting ring and multiple bolts, wherein the disassembly head is sleeved on the end of the deep condensation processor body through the mounting ring.
[0017] As a further improvement of this utility model, multiple bolts are respectively disposed between the mounting ring and the deep condensation processor body.
[0018] As a further improvement of this utility model, a circular mesh plate is installed on one side of the disassembly head.
[0019] As a further improvement of this utility model: the arc-shaped mounting base is welded and fixed to the circular mounting plate, and a threaded hole adapted to the threaded rod is opened inside it, and the threaded rod can be rotated to achieve axial movement.
[0020] As a further improvement of this utility model: the curvature of the arc-shaped fixing block is adapted to the curvature of the outer wall of the condenser tube, and the rubber pad is made of nitrile rubber material that is resistant to low temperature and corrosion.
[0021] As a further improvement of this utility model: the positioning groove is symmetrically arranged along the inner wall of the deep condensation processor body, and the positioning block is welded and fixed to the circular mounting plate.
[0022] As a further improvement of this utility model: the mounting ring and the disassembly head are an integral structure, and their inner diameter is adapted to the outer diameter of the deep condensation processor body.
[0023] As a further improvement of this utility model: bolt holes are provided at corresponding positions of the mounting ring and the deep condensation processor body, and the bolts pass through the bolt holes to fix the two together.
[0024] Compared with the prior art, the beneficial effects of this utility model are:
[0025] 1. This utility model uses two circular mounting plates with multiple mounting holes on both sides inside the main body of the deep condensation processor to work with multiple fixing components. This makes it easy to disassemble and replace the condenser tube between the two circular mounting plates separately when the condenser tube on the two circular mounting plates is damaged after long-term use.
[0026] 2. This utility model provides a disassembly head with a circular mesh plate, a mounting ring, and multiple bolts at both ends of the deep condensation processor body, which allows for convenient disassembly and opening of the disassembly head when disassembling the condenser tube. Attached Figure Description
[0027] Figure 1 A schematic diagram of a preferred embodiment of a VOCs tail gas treatment device for tank farms provided by this utility model;
[0028] Figure 2 for Figure 1 A three-dimensional structural diagram of the fixing component, circular mounting plate, and positioning component shown;
[0029] Figure 3 for Figure 1 A three-dimensional structural schematic diagram of the exhaust gas treatment device shown;
[0030] Figure 4 for Figure 1 A three-dimensional structural diagram of the disassembled components is shown;
[0031] Figure 5 for Figure 1 A three-dimensional structural diagram of the external structure of the exhaust gas treatment device shown.
[0032] In the diagram: 1. Deep condenser main body; 2. Circular mounting plate; 3. Mounting holes; 4. Condenser tube;
[0033] 5. Fixing components; 51. Arc-shaped mounting base; 52. Threaded rod; 53. Arc-shaped fixing block; 54. Rubber pad;
[0034] 6. Positioning component; 61. Positioning slot; 62. Positioning block;
[0035] 7. Disassemble the components; 71. Remove the head; 72. Mounting ring; 73. Bolt;
[0036] 8. Circular mesh plate. Detailed Implementation
[0037] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0038] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0039] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0040] Example 1:
[0041] Please see Figure 1 - Figure 3 This is the first embodiment of the present invention.
[0042] This embodiment provides a VOCs exhaust gas treatment device for tank farms, including:
[0043] Deep condensation processor main body 1;
[0044] Two circular mounting plates 2 are respectively located at both ends inside the deep condensation processor body 1.
[0045] Multiple mounting holes 3 are respectively opened on the surface of two circular mounting plates 2;
[0046] Multiple condenser tubes 4 are respectively disposed inside multiple mounting holes 3;
[0047] Multiple fixing components 5 are respectively disposed on the surface of two circular mounting plates 2 and located on both sides of multiple mounting holes 3.
[0048] For example, the fixing component 5 includes an arc-shaped mounting base 51, a threaded rod 52, an arc-shaped fixing block 53, and a rubber pad 54. The arc-shaped mounting base 51 is mounted on the surface of the circular mounting plate 2, and the threaded rod 5 is disposed inside the arc-shaped mounting base 51.
[0049] Furthermore, the arc-shaped mounting base 51 is welded and fixed to the circular mounting plate 2. It has a threaded hole inside that matches the threaded rod 52. The threaded rod 52 can be rotated to move axially, thereby adjusting the distance between the arc-shaped fixing block 53 and the condenser tube 4.
[0050] For example, the arc-shaped fixing block 53 is rotatably connected to one end of the threaded rod 52 via a rotating shaft, and the rubber pad 54 is adhered to the surface of the arc-shaped fixing block 53.
[0051] Furthermore, the curvature of the arc-shaped fixing block 53 is adapted to the curvature of the outer wall of the condenser tube 4 to ensure a tight fit; the rubber pad 54 is made of nitrile rubber material that is resistant to low temperature and corrosion, which not only prevents the condenser tube 4 from being damaged by rigid clamping, but also enhances friction to prevent loosening.
[0052] For example, a positioning component 6 is provided between the circular mounting plate 2 and the deep condensation processor body 1. The positioning component 6 includes a positioning groove 61 and a positioning block 62. The positioning groove 61 is formed on the inner wall of the deep condensation processor body 1, and the positioning block 62 is plugged into the inside of the positioning groove 61 and connected to the circular mounting plate 2.
[0053] Furthermore, the positioning groove 61 is symmetrically arranged along the inner wall of the deep condenser body 1, and the positioning block 62 is welded and fixed to the circular mounting plate 2. The two work together to quickly position the installation position of the circular mounting plate 2, ensuring that the multiple mounting holes 3 are aligned, which facilitates the installation of the condenser tube 4.
[0054] In use, first install the two circular mounting plates 2 into the two ends of the deep condenser body 1 through the cooperation of the positioning block 62 and the positioning groove 61; then insert the two ends of the condenser tube 4 into the mounting holes 3 of the two circular mounting plates 2 respectively; then rotate the threaded rod 52 of the fixing component 5 to drive the arc-shaped fixing block 53 to move closer to the condenser tube 4 until the rubber pad 54 is tightly attached to the outer wall of the condenser tube 4, thus completing the fixing of a single condenser tube 4; repeat the operation to complete the installation of all condenser tubes 4;
[0055] When the condenser tube 4 is damaged and needs to be replaced, rotate the threaded rod 52 in the opposite direction to separate the arc-shaped fixing block 53 from the condenser tube 4, directly pull out the damaged condenser tube 4 and replace it with a new tube, and then re-fix it through the fixing component 5.
[0056] In summary, by providing two circular mounting plates 2 with multiple mounting holes 3 on both sides inside the deep condensation processor body 1, and using them in conjunction with multiple fixing components 5, it is convenient to disassemble and replace the condenser tube 4 between the two circular mounting plates 2 individually when the condenser tube 4 on the two circular mounting plates 2 is damaged after long-term use.
[0057] Example 2:
[0058] Please see Figure 4 - Figure 5 This is the second embodiment of the present utility model.
[0059] For example, both ends of the deep condensation processor body 1 are provided with disassembly components 7. The disassembly components 7 include disassembly heads 71, mounting rings 72 and multiple bolts 73. The disassembly heads 71 are sleeved on the ends of the deep condensation processor body 1 through the mounting rings 72.
[0060] Furthermore, the mounting ring 72 and the disassembly head 71 are an integral structure, and their inner diameter is adapted to the outer diameter of the deep condensation processor body 1 to ensure a tight fit.
[0061] For example, multiple bolts 73 are respectively disposed between the mounting ring 72 and the deep condensation processor body 1.
[0062] Furthermore, bolt holes are provided at corresponding positions on the mounting ring 72 and the deep condensation processor body 1, and bolts 73 pass through the bolt holes to fix the two together, so as to realize the detachable installation of the disassembly head 71.
[0063] For example, a circular mesh plate 8 is installed on one side of the disassembly head 71.
[0064] Furthermore, the circular mesh plate 8 is made of stainless steel, which allows VOC exhaust gas to enter the deep condensation processor body 1 while blocking external debris from entering and protecting the internal condenser tube 4.
[0065] When in use, if it is necessary to perform overall maintenance or cleaning of the interior of the deep condenser body 1, the bolt 73 can be unscrewed and the disassembly head 71 can be removed from the end of the body to expose the internal space; after maintenance, the disassembly head 71 can be put back on and the bolt 73 can be tightened. The circular mesh plate 8 can continuously block debris in daily use and reduce the risk of damage to the condenser tube 4.
[0066] In summary, by providing a disassembly head 71 with a circular mesh plate 8, a mounting ring 72, and multiple bolts 73 at both ends of the deep condensation processor body 1, the disassembly head 71 can be easily disassembled and opened when disassembling the condenser tube 4.
[0067] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0068] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0069] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0070] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A VOCs tail gas treatment device for tank farms, characterized in that: include: The deep condensation processor body (1), circular mounting plates (2), multiple mounting holes (3), and multiple condenser tubes (4) are provided. The circular mounting plates (2) are two in number, each located at one end of the interior of the deep condensation processor body (1). The multiple mounting holes (3) are respectively opened on the surfaces of the two circular mounting plates (2), and the multiple condenser tubes (4) are respectively located inside the multiple mounting holes (3). The system also includes: Multiple fixing components (5), positioning components (6) and disassembly components (7); the multiple fixing components (5) are respectively disposed on the surfaces of the two circular mounting plates (2) and located on both sides of the multiple mounting holes (3), the positioning components (6) are disposed between the circular mounting plates (2) and the deep condensation processor body (1), and the disassembly components (7) are disposed at both ends of the deep condensation processor body (1).
2. The VOCs tail gas treatment device for tank farms according to claim 1, characterized in that: The fixing component (5) includes: an arc-shaped mounting base (51), a threaded rod (52), an arc-shaped fixing block (53), and a rubber pad (54); the arc-shaped mounting base (51) is mounted on the surface of the circular mounting plate (2), the threaded rod (52) is disposed inside the arc-shaped mounting base (51), the arc-shaped fixing block (53) is rotatably connected to one end of the threaded rod (52) via a rotating shaft, and the rubber pad (54) is bonded to the surface of the arc-shaped fixing block (53).
3. The VOCs tail gas treatment device for tank farms according to claim 1, characterized in that: The positioning component (6) includes a positioning groove (61) and a positioning block (62); the positioning groove (61) is formed on the inner wall of the deep condensation processor body (1), and the positioning block (62) is plugged into the interior of the positioning groove (61) and connected to the circular mounting plate (2).
4. The VOCs tail gas treatment device for tank farms according to claim 1, characterized in that: The disassembly assembly (7) includes a disassembly head (71), a mounting ring (72), and a plurality of bolts (73). The disassembly head (71) is fitted onto the end of the deep condensation processor body (1) through the mounting ring (72), and the plurality of bolts (73) are respectively disposed between the mounting ring (72) and the deep condensation processor body (1).
5. A VOCs tail gas treatment device for tank farms according to claim 4, characterized in that: A circular mesh plate (8) is installed on one side of the disassembly head (71), and the circular mesh plate (8) is made of stainless steel.
6. A VOCs tail gas treatment device for tank farms according to claim 2, characterized in that: The arc-shaped mounting base (51) is welded and fixed to the circular mounting plate (2), and a threaded hole adapted to the threaded rod (52) is opened inside it. The threaded rod (52) can move axially by rotation.
7. A VOCs tail gas treatment device for tank farms according to claim 2, characterized in that: The arc of the arc-shaped fixing block (53) is adapted to the arc of the outer wall of the condenser tube (4), and the rubber pad (54) is made of nitrile rubber material that is resistant to low temperature and corrosion.
8. A VOCs tail gas treatment device for tank farms according to claim 3, characterized in that: The positioning groove (61) is symmetrically arranged along the inner wall of the deep condensation processor body (1), and the positioning block (62) is welded and fixed to the circular mounting plate (2).
9. A VOCs tail gas treatment device for tank farms according to claim 4, characterized in that: The mounting ring (72) and the disassembly head (71) are an integral structure, and their inner diameter is adapted to the outer diameter of the deep condensation processor body (1).
10. A VOCs tail gas treatment device for tank farms according to claim 4, characterized in that: Bolt holes are provided at corresponding positions on the mounting ring (72) and the deep condensation processor body (1), and the bolts (73) pass through the bolt holes to fix the two together.