A waste gas treatment device in a polymer photovoltaic frame preparation process
By incorporating a cylinder, support column, motor, and sealing ring, the exhaust gas is evenly distributed, solving the problem of uneven exhaust gas distribution in the exhaust gas treatment equipment during the polymer photovoltaic frame manufacturing process. This improves the adsorption efficiency and utilization rate of the adsorbent and enhances the exhaust gas treatment effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAIHAOWEI INTELLIGENT EQUIP TECH (NANTONG) CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-07-21
AI Technical Summary
Existing waste gas treatment equipment in the manufacturing process of polymer photovoltaic frames suffers from uneven waste gas distribution, resulting in waste gas only penetrating local areas and forming penetration channels. As a result, most of the adsorbents become saturated before fully contacting the waste gas, leading to low adsorption efficiency and low utilization rate of the adsorbent.
By setting up a cylinder, support column, motor, and sealing ring, and utilizing their synergistic effect, the exhaust gas is evenly distributed, local penetration is avoided, and the adsorption efficiency of the activated carbon layer, zeolite molecular sieve layer, and activated alumina layer, as well as the utilization rate of the adsorbent, are improved.
This achieves uniform distribution of waste gas, improves the adsorption efficiency and utilization rate of the adsorbent, and enhances the waste gas treatment effect.
Smart Images

Figure CN224524393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste gas treatment equipment, specifically a waste gas treatment device used in the preparation process of polymer photovoltaic frames. Background Technology
[0002] During the fabrication of polymer photovoltaic frames, the generated waste gas needs to be treated, which requires the use of waste gas treatment equipment.
[0003] Existing waste gas treatment equipment in the manufacturing process of polymer photovoltaic frames suffers from uneven waste gas distribution, causing the waste gas to penetrate only local areas and form penetration channels. As a result, most of the adsorbent becomes saturated before fully contacting the waste gas, leading to low adsorption efficiency and low adsorbent utilization. Therefore, there is an urgent need for a waste gas treatment device in the manufacturing process of polymer photovoltaic frames to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this invention is to provide a waste gas treatment device in the manufacturing process of polymer photovoltaic frames, so as to solve the problem mentioned in the background art that the existing waste gas treatment devices in the manufacturing process of polymer photovoltaic frames have low adsorption efficiency and low utilization rate because the waste gas is not evenly distributed and only penetrates a local area to form a penetration channel. Most of the adsorbent does not fully contact the waste gas before becoming saturated.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A waste gas treatment device for the manufacturing process of polymer photovoltaic frames includes a spray tower. A waste gas inlet is located on the left side wall of the spray tower. A drain outlet is located on the lower left side of the spray tower, below the waste gas inlet. A gas supply pipe is connected to the top of the spray tower. A manhole is located at the front end of the spray tower. An isolation hood is located at the upper right end of the spray tower. A water pump is installed inside the isolation hood. A water inlet is located at the upper right end of the spray tower, to the right of the isolation hood. A first water supply pipe is connected to the outlet end of the water pump, and a second water supply pipe is connected to the inlet end of the water pump. A demisting layer is located at the top interior of the spray tower. A spray pipe is located at the top interior of the spray tower, directly below the demisting layer. Five nozzles are installed at the bottom of the spray pipe. A packing layer is located directly below the spray pipe. One end of the first water supply pipe... The second water supply pipe passes through the side wall of the spray tower and connects to the right end of the spray pipe. One end of the second water supply pipe passes through the side wall of the spray tower and extends to the bottom. An exhaust gas filtration chamber is installed on the right side of the spray tower. A motor is installed at the left end of the exhaust gas filtration chamber. A cylinder is installed inside the exhaust gas filtration chamber. A support column is connected to one end of the cylinder. The output shaft of the motor passes through the left side wall of the exhaust gas filtration chamber and connects to the support column. An activated carbon layer is installed inside the cylinder and on one side of the support column. A zeolite molecular sieve layer is arranged to the right of the activated carbon layer. An activated alumina layer is arranged to the right of the zeolite molecular sieve layer. A fan is connected to the right end of the exhaust gas filtration chamber. A chimney is connected to the outlet of the fan. One end of the gas supply pipe is connected to one side wall of the exhaust gas filtration chamber. A sealing ring is provided between the outer side wall of the cylinder and the inner side wall of the exhaust gas filtration chamber.
[0007] As a preferred embodiment of this utility model, valves are installed on both the drain outlet and the inlet.
[0008] As a preferred embodiment of this utility model, the first water supply pipe is in the shape of an inverted L-shaped structure.
[0009] In a preferred embodiment of this invention, gaps exist between the activated carbon layer, the zeolite molecular sieve layer, and the activated alumina layer.
[0010] In a preferred embodiment of this invention, the inner wall of the sealing ring is connected to the outer wall of the cylinder.
[0011] In a preferred embodiment of this invention, the outer wall of the sealing ring is in contact with the inner wall of the exhaust gas filtration chamber, but they are not connected.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] This invention, by setting up a cylinder, support column, motor, and sealing ring, utilizes the synergistic effect between them to achieve uniform distribution of exhaust gas through rotation, avoiding localized penetration, thereby improving the adsorption efficiency of the activated carbon layer, zeolite molecular sieve layer, and activated alumina layer, as well as the utilization rate of the adsorbent. Attached Figure Description
[0014] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the spray tower of this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the exhaust gas filtration chamber of this utility model;
[0018] Figure 4 This is a side view of the structural relationship between the cylinder and the support column of this utility model.
[0019] In the diagram: 1. Spray tower; 2. Exhaust gas inlet; 3. Drain outlet; 4. Gas transmission pipeline; 5. Manhole; 6. Isolation hood; 7. Water pump; 8. First water transmission pipeline; 9. Second water transmission pipeline; 10. Spray pipeline; 11. Nozzle; 12. Packing layer; 13. Demisting layer; 14. Exhaust gas filtration chamber; 15. Motor; 16. Cylinder; 17. Support column; 18. Activated carbon layer; 19. Zeolite molecular sieve layer; 20. Activated alumina layer; 21. Fan; 22. Chimney; 23. Sealing ring. Detailed Implementation
[0020] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the utility model. Furthermore, it should be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. In the embodiments of the present utility model, the different types of cross-sectional lines are not labeled according to national standards, nor do they specify material requirements for the components; they are used to distinguish the cross-sectional views of the components in the drawings.
[0021] Please see Figure 1-4A waste gas treatment device for the manufacturing process of polymer photovoltaic frames includes a spray tower 1. A waste gas inlet 2 is provided on the left side wall of the spray tower 1. A drain outlet 3 is located on the lower left side of the spray tower 1, below the waste gas inlet 2. A gas supply pipe 4 is connected to the top of the spray tower 1. A manhole 5 is provided at the front end of the spray tower 1. An isolation cover 6 is provided at the upper right end of the spray tower 1. A water pump 7 is installed inside the isolation cover 6. A water inlet is located at the upper right end of the spray tower 1, to the right of the isolation cover 6. A first water supply pipe 8 is connected to the outlet end of the water pump 7, and a second water supply pipe 9 is connected to the inlet end of the water pump 7. A demisting layer 13 is provided at the top interior of the spray tower 1. A spray pipe 10 is provided at the top interior of the spray tower 1, directly below the demisting layer 13. Five nozzles 11 are installed at the bottom of the spray pipe 10. A packing layer 12 is provided directly below the spray pipe 10. One end of the first water supply pipe 8 passes through the side wall of the spray tower 1 and connects to… The right end of the spray pipe 10 is connected to the second water supply pipe 9, one end of which passes through the side wall of the spray tower 1 and extends to the bottom. The right side of the spray tower 1 is equipped with an exhaust gas filter chamber 14, the left end of which is equipped with a motor 15. The inside of the exhaust gas filter chamber 14 is equipped with a cylinder 16, one end of which is connected to a support column 17. The output shaft of the motor 15 passes through the left side wall of the exhaust gas filter chamber 14 and is connected to the support column 17. The inside of the cylinder 16 and located on one side of the support column 17 is equipped with an activated carbon layer 18. The right side of the activated carbon layer 18 is equipped with a zeolite molecular sieve layer 19, and the right side of the zeolite molecular sieve layer 19 is equipped with an activated alumina layer 20. The right end of the exhaust gas filter chamber 14 is connected to a fan 21, and the outlet of the fan 21 is connected to a chimney 22. One end of the gas supply pipe 4 is connected to one side wall of the exhaust gas filter chamber 14. A sealing ring 23 is provided between the outer side wall of the cylinder 16 and the inner side wall of the exhaust gas filter chamber 14.
[0022] Valves are installed on both the drain outlet 3 and the water inlet.
[0023] The first water supply pipe 8 has an inverted L-shaped structure.
[0024] There are gaps between the activated carbon layer 18, the zeolite molecular sieve layer 19, and the activated alumina layer 20.
[0025] The inner wall of the sealing ring 23 is connected to the outer wall of the cylinder 16.
[0026] The outer wall of the sealing ring 23 is in contact with the inner wall of the exhaust gas filter chamber 14, but they are not connected.
[0027] The working principle and usage process of this utility model are as follows: Firstly, during operation, the waste gas generated during the polymer photovoltaic frame fabrication process is input into the spray tower 1 through the waste gas inlet 2. The water pump 7 is started to pump water from the bottom of the spray tower 1, which is then transported to the spray pipe 10 via the first water supply pipe 8 and the second water supply pipe 9. Water mist is then sprayed from the five nozzles 11 at the bottom of the spray pipe 10, thereby filtering the waste gas. The relatively clean waste gas after filtration by the spray tower 1 is then transported to the waste gas filtration chamber 14 via the gas supply pipe 4. It then sequentially passes through the activated carbon layer 18, the zeolite molecular sieve layer 19, and the activated carbon layer 10 within the waste gas filtration chamber 14. The alumina layer 20 performs filtration, and at the same time, the motor 15 is started to drive the cylinder 16 on the support column 17 to rotate, so that the exhaust gas is evenly distributed in the cylinder 16, avoiding local penetration, thereby improving the adsorption efficiency of the activated carbon layer 18, the zeolite molecular sieve layer 19 and the activated alumina layer 20 and the utilization rate of the adsorbent. The activated carbon layer 18 removes dust, the zeolite molecular sieve layer 19 adsorbs VOCs, and the activated alumina layer 20 removes acid gas. The finally obtained clean gas is discharged from the chimney 22 by the fan 21. The contents not described in detail in this description are the prior art known to those skilled in the art.
[0028] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in this application is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. A waste gas treatment device in the manufacturing process of polymer photovoltaic frames, comprising a spray tower (1), characterized in that: A waste gas inlet (2) is provided on the left side wall of the spray tower (1). A drain outlet (3) is provided on the lower left side of the spray tower (1) below the waste gas inlet (2). A gas transmission pipe (4) is connected to the top of the spray tower (1). A manhole (5) is provided at the front end of the spray tower (1). An isolation cover (6) is provided at the upper right end of the spray tower (1). A water pump (7) is installed inside the isolation cover (6). A water inlet is provided at the upper right end of the spray tower (1) to the right of the isolation cover (6). The outlet end of the water pump (7) is connected to... There is a first water supply pipe (8), and the water inlet end of the water pump (7) is connected to a second water supply pipe (9). The top of the interior of the spray tower (1) is provided with a demisting layer (13). The top of the interior of the spray tower (1) and directly below the demisting layer (13) is provided with a spray pipe (10). Five nozzles (11) are installed at the bottom of the spray pipe (10). A packing layer (12) is provided directly below the spray pipe (10). One end of the first water supply pipe (8) passes through the side wall of the spray tower (1) and connects to the right end of the spray pipe (10). One end of the second water supply pipe (9) passes through the side wall of the spray tower (1) and extends to the bottom. A waste gas filter chamber (14) is installed on the right side of the spray tower (1). A motor (15) is installed on the left end of the waste gas filter chamber (14). A cylinder (16) is installed inside the waste gas filter chamber (14). A support column (17) is connected to one end of the inside of the cylinder (16). The output shaft of the motor (15) passes through the left side wall of the waste gas filter chamber (14) and is connected to the support column (17). The inside of the cylinder (16) is located at the support column (17). 7) An activated carbon layer (18) is installed on one side, a zeolite molecular sieve layer (19) is provided on the right side of the activated carbon layer (18), an activated alumina layer (20) is provided on the right side of the zeolite molecular sieve layer (19), a fan (21) is connected to the right end of the exhaust gas filter chamber (14), a chimney (22) is connected to the outlet of the fan (21), one end of the gas transmission pipe (4) is connected to one side wall of the exhaust gas filter chamber (14), and a sealing ring (23) is provided between the outer wall of the cylinder (16) and the inner wall of the exhaust gas filter chamber (14).
2. The waste gas treatment equipment in the polymer photovoltaic frame manufacturing process according to claim 1, characterized in that: Valves are installed on both the drain outlet (3) and the inlet.
3. The waste gas treatment equipment in the polymer photovoltaic frame manufacturing process according to claim 1, characterized in that: The first water supply pipe (8) has an inverted L-shaped structure.
4. The waste gas treatment equipment in the polymer photovoltaic frame manufacturing process according to claim 1, characterized in that: There are gaps between the activated carbon layer (18), the zeolite molecular sieve layer (19), and the activated alumina layer (20).
5. The waste gas treatment equipment in the polymer photovoltaic frame manufacturing process according to claim 1, characterized in that: The inner wall of the sealing ring (23) is connected to the outer wall of the cylinder (16).
6. The waste gas treatment equipment in the polymer photovoltaic frame manufacturing process according to claim 1, characterized in that: The outer wall of the sealing ring (23) is in contact with the inner wall of the exhaust gas filter chamber (14), but they are not connected.