Highly efficient mixing homogenizing emulsification apparatus

Abstract

The utility model discloses high -efficient mixed homogenization's emulsification equipment relates to emulsification equipment technical field, including emulsification bucket, and emulsification mixing mechanism is arranged in the emulsification ring bucket, and emulsification mixing mechanism includes: main homogenization axle, and the main homogenization axle outer end is connected with main gear, a plurality of vice homogenization axle, and the vice homogenization axle outer end is connected with vice gear, and all vice gears are engaged with main gear, multilayer main shearing cutter ring, vice shearing cutter ring, and main shearing cutter ring is connected in the main homogenization axle lower extreme. The utility model discloses design structure is reasonable, it can make main homogenization axle, vice homogenization axle rotate in opposite direction simultaneously through drive motor, by this can make the main shearing cutter ring and vice shearing cutter ring of up and down staggered form unique multidimensional shearing space, so that material can be more fast, more comprehensive mixing together, cooperate multilayer structure's cutter ring, make material can be more fully mixed and homogenization, effectively improved emulsification product's particle evenness, and the product quality is promoted.

Description

Technical Field

[0001] This utility model relates to the field of emulsification equipment technology, specifically to an efficient mixing and homogenizing emulsification equipment. Background Technology

[0002] In industrial production, emulsification equipment is widely used in cosmetics, food, pharmaceuticals, chemicals and other fields. Its main function is to form a uniform and stable emulsion or mixture from two or more immiscible materials through shearing, stirring and other actions.

[0003] However, traditional emulsification equipment typically uses a single stirring shaft or homogenizing head for operation. Its shearing direction is unidirectional, and the flow of materials in the tank is mostly unidirectional or localized circulation, making it difficult to form strong turbulence and convection. This makes it difficult for materials in different areas to come into rapid and comprehensive contact and blend, and it is easy to have insufficient local shearing. This results in low material mixing efficiency and requires a long processing time to achieve the expected homogenization effect.

[0004] To address these issues, we offer highly efficient emulsification equipment for mixing and homogenizing. Utility Model Content

[0005] 1) Technical problems to be solved

[0006] This invention proposes an efficient emulsification device for mixing and homogenizing. Through the cooperation between the main homogenizing shaft, the secondary homogenizing shaft, the main shearing blade ring, the secondary shearing blade ring, and other related components, it solves the problem of low mixing and homogenizing efficiency in traditional emulsification devices, which are prone to insufficient shearing in certain areas due to their single shearing direction.

[0007] (ii) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency mixing and homogenizing emulsification device, comprising an emulsification tank, wherein an emulsification mixing mechanism is provided inside the emulsification tank, and the emulsification mixing mechanism includes:

[0009] A main homogenizing shaft, the outer end of which is connected to a main gear;

[0010] Multiple secondary homogeneous shafts, each with a secondary gear connected to its outer end, all of which mesh with the main gear;

[0011] The system comprises multiple layers of main shearing blade rings and secondary shearing blade rings. The main shearing blade ring is connected to the lower end of the main homogenizing shaft, and the secondary shearing blade ring is connected to the lower end of the secondary homogenizing shaft. Each layer of the main shearing blade ring and secondary shearing blade ring is staggered vertically.

[0012] A drive motor, wherein the drive shaft of the drive motor is connected to the upper end of the main homogenizing shaft;

[0013] The stator housing is located at the outer ends of the main shearing blade ring and the auxiliary shearing blade ring. The main homogenizing shaft and the auxiliary homogenizing shaft are rotatably connected inside the stator housing. Multiple outlets are evenly provided at the outer end of the stator housing.

[0014] Furthermore, the emulsification mixing mechanism also includes a protective box, in which the main gear and the secondary gear are located, and the main homogenizing shaft is rotatably connected within the protective box.

[0015] Furthermore, the secondary homogeneous shaft is connected to the protective box via a bearing, and a connecting rod is connected to the lower end of the protective box, which is connected to the upper end of the stator housing.

[0016] Furthermore, a propulsion agitator is connected to the lower end of the main homogenizing shaft, and the propulsion agitator is located inside the stator housing.

[0017] Furthermore, a turbine-type agitator is connected to the outer end of the main homogenizing shaft. The turbine-type agitator is located above the main shearing blade ring and between the secondary homogenizing shafts. The turbine-type agitator is located inside the stator housing and is at the same height as the outlet.

[0018] Furthermore, a support frame is provided at the outer end of the emulsification tank, the side end of the support frame is connected to the protective box, a fixing plate is connected to the upper end of the support frame, the drive motor is connected inside the fixing plate, and a control panel is provided at the side end of the support frame.

[0019] Furthermore, the lower end of the emulsifying tank is provided with a discharge port, and a valve is provided inside the discharge port. A heating jacket is provided at the outer end of the emulsifying tank, and the heating component inside the heating jacket is an electric heating rod. A temperature sensor is connected inside the emulsifying tank.

[0020] (iii) Beneficial effects:

[0021] Compared with existing technologies, this efficient mixing and homogenizing emulsification equipment has the following advantages:

[0022] I. This high-efficiency mixing and homogenizing emulsification equipment is equipped with a main homogenizing shaft, a secondary homogenizing shaft, a main shearing blade ring, and a secondary shearing blade ring. The drive motor starts and rotates the main homogenizing shaft. The rotation of the main homogenizing shaft, through the action of the main and secondary gears, drives the rotation of all the secondary homogenizing shafts. The main and secondary homogenizing shafts rotate in opposite directions, thus creating a unique multi-dimensional shearing space formed by the staggered main and secondary shearing blade rings. Under the action of this multi-dimensional shearing space, the material not only undergoes sufficient shearing but also forms strong turbulent and convective motion within the tank, allowing the material to mix more quickly and comprehensively. Combined with the multi-layered blade ring structure, the material undergoes multiple shearing processes, resulting in more thorough mixing and homogenization, effectively improving the particle uniformity of the emulsified product and enhancing product quality.

[0023] Second, this high-efficiency mixing and homogenizing emulsification equipment is equipped with a propeller-type agitator and a turbine-type agitator. The propeller-type agitator pushes the material to flow vertically, which can push the material upward, while the turbine-type agitator causes the material to generate strong radial flow and quickly pass through the discharge port. The two work together to accelerate the mixing speed of the material, improve the mixing efficiency, shorten the emulsification time, and reduce the production cost. Attached Figure Description

[0024] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0025] Figure 1 This is a schematic diagram of the overall structure of the high-efficiency mixing and homogenizing emulsification equipment of this utility model;

[0026] Figure 2 This is a schematic diagram of the stator shell structure of the high-efficiency mixing and homogenizing emulsification equipment of this utility model;

[0027] Figure 3 This is a schematic diagram showing the positions of the main homogenizing shaft and the secondary homogenizing shaft of the high-efficiency mixing and homogenizing emulsification equipment of this utility model;

[0028] Figure 4 This is a schematic diagram of the main homogenizing shaft structure of the high-efficiency mixing and homogenizing emulsification equipment of this utility model;

[0029] Figure 5 This is a schematic diagram of the sub-homogenizing shaft structure of the high-efficiency mixing and homogenizing emulsification equipment of this utility model;

[0030] Figure 6 This is a cross-sectional structural diagram of the efficient mixing and homogenizing emulsification equipment of this utility model.

[0031] In the diagram: 1. Emulsifying tank; 2. Main homogenizing shaft; 3. Main gear; 4. Secondary homogenizing shaft; 5. Secondary gear; 6. Main shearing blade ring; 7. Secondary shearing blade ring; 8. Drive motor; 9. Stator housing; 10. Outlet; 11. Protective box; 12. Connecting rod; 13. Propeller agitator; 14. Turbine agitator; 15. Support frame; 16. Fixing plate; 17. Heating jacket. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] like Figures 1-6 As shown, this utility model provides a technical solution: an efficient mixing and homogenizing emulsification device, including an emulsification tank 1, a discharge port at the lower end of the emulsification tank 1, a valve inside the discharge port, the valve controlling the discharge of materials, a support frame 15 at the outer end of the emulsification tank 1, and a control panel at the side end of the support frame 15.

[0034] A heating jacket 17 is installed at the outer end of the emulsification tank 1. The heating component inside the heating jacket 17 is an electric heating rod, which works by generating heat through resistance using current. A temperature sensor is connected inside the emulsification tank 1. The operator can set a suitable temperature range on the control panel according to the process requirements. When the temperature sensor detects that the material temperature deviates from the preset range, the control panel will automatically adjust the heating power of the electric heating rod inside the heating jacket 17 to keep the material temperature within a suitable range. This ensures that the emulsification process can be carried out under optimal temperature conditions, thereby guaranteeing the stability of the emulsification effect and the reliability of product quality.

[0035] The emulsification tank 1 is equipped with an emulsification mixing mechanism, which includes: a main homogenizing shaft 2, multiple secondary homogenizing shafts 4, a multi-layer main shearing blade ring 6, a secondary shearing blade ring 7, a drive motor 8, and a stator housing 9.

[0036] The main homogenizing shaft 2 is connected to a main gear 3 at its outer end, and the secondary homogenizing shaft 4 is connected to a secondary gear 5 at its outer end. All secondary gears 5 mesh with the main gear 3, thus driving the main homogenizing shaft 2 to rotate. This, in turn, drives all the secondary homogenizing shafts 4 to rotate through the main gear 3 and secondary gears 5. The main shearing ring 6 is connected to the lower end of the main homogenizing shaft 2, and the secondary shearing ring 7 is connected to the lower end of the secondary homogenizing shaft 4. The rings of the main shearing ring 6 and the secondary shearing ring 7 are staggered. This unique structural design is the core of achieving efficient homogenization. When the main homogenizing shaft 2 and the secondary homogenizing shaft 4 drive the main shearing ring 6 and the secondary shearing ring 7 to rotate at high speed, the material will be subjected to dual shearing forces from both the clockwise direction (rotation direction of the main shearing ring 6) and the counterclockwise direction (rotation direction of the secondary shearing ring 7) when passing through the gap between the rings. The multi-layered ring structure further enhances this shearing effect, allowing the material to be fully crushed and mixed, greatly improving the homogenization of the material.

[0037] The drive motor 8 drives the shaft to the upper end of the main homogenizing shaft 2, which provides power for the operation of the emulsification and mixing mechanism. The stator housing 9 is located at the outer end of the main shearing blade ring 6 and the secondary shearing blade ring 7. The main homogenizing shaft 2 and the secondary homogenizing shaft 4 are rotatably connected inside the stator housing 9. Multiple discharge ports 10 are evenly opened at the outer end of the stator housing 9. The discharge ports 10 are the outlets from which the material after shearing and mixing is discharged from the stator housing 9.

[0038] The lower end of the main homogenizing shaft 2 is connected to a propeller-type agitator 13, which is located inside the stator shell 9. The rotation of the propeller-type agitator 13 can push the material upward. The outer end of the main homogenizing shaft 2 is connected to a turbine-type agitator 14, which is located above the main shearing blade ring 6 and between the secondary homogenizing shafts 4. The turbine-type agitator 14 is located inside the stator shell 9 and is at the same height as the discharge port 10. When the main homogenizing shaft 2 drives the turbine-type agitator 14 to rotate, the blades will rotate at high speed, causing the surrounding material to be diffused in all directions under the action of centrifugal force. At the same time, under the push of the blades, the material forms strong convection and mixing in the horizontal direction. This horizontal mixing effect and the vertical pushing effect of the propeller-type agitator 13 work together to make the material form an all-round flow circulation in the stator shell 9, further promoting the full mixing of the material. At the same time, the turbine-type agitator 14 can also smoothly discharge the sheared material from the discharge port 10, ensuring the continuity and efficiency of the entire emulsification process.

[0039] The emulsification and mixing mechanism also includes: a protective box 11, with the main gear 3 and the auxiliary gear 5 located inside the protective box 11 to prevent external foreign objects from interfering with the operation of the gears; the main homogenizing shaft 2 is rotatably connected inside the protective box 11; the auxiliary homogenizing shaft 4 is connected to the protective box 11 via a bearing; and a connecting rod 12 is connected to the lower end of the protective box 11, which is connected to the upper end of the stator housing 9 to provide fixed support for the stator housing 9.

[0040] The side end of the support frame 15 is connected to the protective box 11 to support and fix the protective box 11. The upper end of the support frame 15 is connected to the fixing plate 16, and the drive motor 8 is connected inside the fixing plate 16 to fix the drive motor 8.

[0041] Working principle: When in use, pour various materials into the emulsification tank 1, start the drive motor 8 through the operation panel, which will drive the main homogenizing shaft 2 to rotate, thereby driving the main gear 3 to rotate. The rotation of the main gear 3 interacts with all the auxiliary gears 5, thereby driving the auxiliary homogenizing shaft 4 to rotate synchronously. Due to the characteristics of gear transmission, the rotation direction of the auxiliary homogenizing shaft 4 is opposite to that of the main homogenizing shaft 2.

[0042] The main homogenizing shaft 2 rotates, and the propeller-type stirring paddle 13 connected to its lower end rotates synchronously, thereby pushing the material in the stator shell 9 to flow upward, so that the material enters the multi-dimensional shearing space formed by the multi-layered main shearing blade ring 6 and the secondary shearing blade ring 7 arranged vertically and vertically. Since the main homogenizing shaft 2 and the secondary homogenizing shaft 4 rotate in opposite directions, the material is subjected to both clockwise and counterclockwise shearing forces when passing through the gap between the blade rings. The multi-layer blade ring structure further enhances this shearing effect, so that the material is fully mixed and homogenized.

[0043] After shearing, the material flows to the turbine agitator 14. The turbine agitator 14 rotates at high speed along with the main homogenizing shaft 2, which causes the surrounding material to be diffused in all directions under the action of centrifugal force. At the same time, under the push of the blades, the material forms strong convection and mixing in the horizontal direction. Meanwhile, under the action of the turbine agitator 14, the material can be discharged quickly and smoothly from the outlet 10 and enter the emulsification tank 1. At this time, the material continues to mix in the emulsification tank 1, further improving the uniformity of mixing.

[0044] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0045] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A high-efficiency mixing and homogenizing emulsification device, comprising an emulsification tank (1), characterized in that: The emulsification tank (1) is equipped with an emulsification mixing mechanism, which includes: A main homogeneous shaft (2), the outer end of which is connected to a main gear (3); Multiple secondary homogeneous shafts (4), the outer ends of which are connected to secondary gears (5), and all secondary gears (5) mesh with the main gear (3); Multi-layer main shearing blade ring (6) and secondary shearing blade ring (7), the main shearing blade ring (6) is connected to the lower end of the main homogenizing shaft (2), and the secondary shearing blade ring (7) is connected to the lower end of the secondary homogenizing shaft (4). Each layer of the main shearing blade ring (6) and secondary shearing blade ring (7) is staggered vertically. A drive motor (8) is provided, wherein the drive shaft of the drive motor (8) is connected to the upper end of the main homogeneous shaft (2); The stator shell (9) is located at the outer end of the main shearing blade ring (6) and the secondary shearing blade ring (7). The main homogeneous shaft (2) and the secondary homogeneous shaft (4) are rotatably connected inside the stator shell (9). Multiple outlets (10) are evenly opened at the outer end of the stator shell (9).

2. The high-efficiency mixing and homogenizing emulsification equipment according to claim 1, characterized in that: The emulsification mixing mechanism also includes a protective box (11), the main gear (3) and the secondary gear (5) are located inside the protective box (11), and the main homogenizing shaft (2) is rotatably connected inside the protective box (11).

3. The high-efficiency mixing and homogenizing emulsification equipment according to claim 2, characterized in that: The secondary homogeneous shaft (4) is connected to the protective box (11) by a bearing. The lower end of the protective box (11) is connected to a connecting rod (12), which is connected to the upper end of the stator housing (9).

4. The high-efficiency mixing and homogenizing emulsification equipment according to claim 1, characterized in that: The lower end of the main homogeneous shaft (2) is connected to a propulsion agitator (13), which is located inside the stator shell (9).

5. The high-efficiency mixing and homogenizing emulsification equipment according to claim 1, characterized in that: The outer end of the main homogenizing shaft (2) is connected to a turbine-type stirring paddle (14). The turbine-type stirring paddle (14) is located at the upper end of the main shearing blade ring (6). The turbine-type stirring paddle (14) is located between the secondary homogenizing shafts (4). The turbine-type stirring paddle (14) is located inside the stator shell (9), and its height is the same as that of the outlet (10).

6. The high-efficiency mixing and homogenizing emulsification equipment according to claim 2, characterized in that: The emulsifying tank (1) is provided with a support frame (15) at its outer end. The side end of the support frame (15) is connected to the protective box (11). The upper end of the support frame (15) is connected to a fixing plate (16). The drive motor (8) is connected inside the fixing plate (16). The side end of the support frame (15) is provided with a control panel.

7. The high-efficiency mixing and homogenizing emulsification equipment according to claim 1, characterized in that: The emulsifying tank (1) is provided with a discharge port at the lower end, and a valve is provided inside the discharge port. The emulsifying tank (1) is provided with a heating sleeve (17) at the outer end. The heating component inside the heating sleeve (17) is an electric heating rod. A temperature sensor is connected inside the emulsifying tank (1).

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