A ribbon mixer with a wide stirring range

By using the two-ribbon linkage design of the ribbon mixer, the secondary and main ribbons can be flipped, moved, and rotated, solving the problem of limited mixing range in traditional mixers and achieving a wide-range, dead-angle-free mixing effect.

CN224524502UActive Publication Date: 2026-07-21DALIAN RUNSONG BIOLOGICAL FEED CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DALIAN RUNSONG BIOLOGICAL FEED CO LTD
Filing Date
2025-08-28
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The fixed mixing trajectory of traditional ribbon mixers limits the radial coverage area, making it difficult to achieve wide-range, dead-angle-free mixing.

Method used

It adopts a linkage design of two types of spiral ribbons, which revolve and rotate. Through the cooperation of motor, gear and transmission shaft, the auxiliary spiral ribbon and the main spiral ribbon can be flipped and rotated, thus expanding the mixing range.

Benefits of technology

It significantly expands the mixing range of the mixer, improves the mixing effect, and meets the needs of mixing over a wide range without dead angles.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224524502U_ABST
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Abstract

The utility model discloses a screw belt type mixing machine with large stirring range, which comprises a shell, supports are installed on the left and right sides of the bottom end of the shell, a discharge port is arranged at the bottom end of the shell, first connecting seats and second connecting seats are rotatably connected to the left and right sides of the inner cavity of the shell through bearings respectively, the left side of the first connecting seat extends out of the left end face of the shell, two connecting rods connected with each other are arranged on the inner sides of the first connecting seat and the second connecting seat, and a protective plate is arranged on the left side of the shell. The device adopts linkage design of two kinds of screw belt revolution and rotation, compared with the existing screw belt type mixing machine, when the two kinds of screw belt revolve around the central shaft, they can also rotate by themselves, so that the full radial range from the center of the cylinder to the inner wall is covered, the stirring range is significantly expanded and the mixing effect is improved, the device is convenient to use, has high practicability and can meet the use requirements in the existing market.
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Description

Technical Field

[0001] This utility model relates to the field of mixer technology, specifically a ribbon mixer with a large mixing range. Background Technology

[0002] Ribbon mixers, with their simple structure and high mixing efficiency, are widely used in the mixing of powder or granular materials in chemical, food, and building materials industries. Their core working principle involves a drive unit that rotates a ribbon around an axis, using the ribbon's helical surface to push the material, causing axial flow and radial diffusion within the drum, thus achieving mixing.

[0003] Currently, traditional ribbon mixers use a single ribbon structure, where the ribbon only rotates around its own axis (self-rotation). Its mixing trajectory is a concentric circle with a fixed radius. This movement mode results in a limited radial coverage range, making it difficult to meet the needs of large-scale, dead-angle-free mixing and inconvenient to use. Therefore, based on the above shortcomings, a ribbon mixer with a large mixing range is introduced to improve this. Utility Model Content

[0004] The purpose of this invention is to provide a ribbon mixer with a large mixing range to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ribbon mixer with a large mixing range, comprising a shell, brackets mounted on both the left and right sides of the bottom end of the shell, a discharge port provided at the bottom end of the shell, a first connecting seat and a second connecting seat rotatably connected to the left and right sides of the inner cavity of the shell respectively via bearings, the left side of the first connecting seat extending out of the left end face of the shell, two interconnected connecting rods provided on the inner sides of the first and second connecting seats, a protective plate provided on the left side of the shell, one end of a first drive shaft rotatably connected to the upper and lower ends of the left side of the inner cavity of the first connecting seat via bearings, the other end of the first drive shaft extending out of the first connecting seat and rotatably connected to the outer wall of the second connecting seat via bearings, the first drive shaft... A first gear is provided on the left side of the outer wall of the first drive shaft, and a secondary threaded ribbon is provided on the right side of the outer wall of the first drive shaft. One end of the second drive shaft is rotatably connected to the center of the left side of the second connecting seat via a bearing. The other end of the second drive shaft passes through the outer wall of the first connecting seat and the housing in sequence and is rotatably connected to the right side of the protective plate via a bearing. A main threaded ribbon is provided on the right side of the outer wall of the second drive shaft. A second gear, a limiting plate, and a fourth gear are installed on the left side of the outer wall of the second drive shaft. The fourth gear is meshed with the first gear. Teeth are provided on the circumference of the outer wall of the first connecting seat. A motor is screwed to the bottom left side of the housing. A third gear is installed on the output end of the upper surface of the motor. The third gear is meshed with the second gear and the teeth.

[0006] Preferably, the first gear and the fourth gear are matched and their positions correspond.

[0007] Preferably, the second gear, the third gear, and the teeth are matched and their positions correspond.

[0008] Preferably, the bottom surface of the inner cavity of the housing is inclined with the discharge port as the center.

[0009] Preferably, the protective plate is located on the outside of the third gear, the second gear, and the teeth.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This ribbon mixer with a large mixing range, through the cooperation between the motor, gear teeth, third gear, first connecting seat, connecting rod and second connecting seat, can drive the auxiliary ribbon and the main ribbon to rotate together around the second transmission shaft. Through the cooperation between the motor, third gear, second gear, second transmission shaft, fourth gear, first gear and first transmission shaft, it can drive the auxiliary ribbon and the main ribbon to rotate together. This device adopts a linkage design of the revolution and rotation of two ribbons. Compared with the existing ribbon mixers, when the two ribbons revolve around the central axis, they can also rotate on their own axis, thus covering the entire radial range from the center of the cylinder to the inner wall, significantly expanding the mixing range and improving the mixing effect. It is easy to use, highly practical, and meets the current market demand. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the connecting rod of this utility model; Figure 3 This is a schematic diagram of the right side structure of the first connecting seat of this utility model.

[0012] In the diagram: 1. Housing, 2. Bracket, 3. Discharge port, 4. First connecting seat, 5. Second connecting seat, 6. Connecting rod, 7. Protective plate, 8. First drive shaft, 9. First gear, 10. Secondary screw ribbon, 11. Second drive shaft, 12. Main screw ribbon, 13. Second gear, 14. Limiting plate, 15. Tooth, 16. Motor, 17. Third gear, 18. Fourth gear. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-3 This utility model provides a technical solution: a ribbon mixer with a large mixing range, including a shell 1. Supports 2 are installed on both the left and right sides of the bottom end of the shell 1. A discharge port 3 is provided at the bottom end of the shell 1. A first connecting seat 4 and a second connecting seat 5 are rotatably connected to the left and right sides of the inner cavity of the shell 1 via bearings. The left side of the first connecting seat 4 extends out of the left end face of the shell 1. Two interconnected connecting rods 6 are provided inside the first connecting seat 4 and the second connecting seat 5. A protective plate 7 is provided on the left side of the shell 1. The protective plate 7 is not only used for the installation and connection of other structures, but also to shield the exposed transmission structure, thus playing a protective role. One end of a first drive shaft 8 is rotatably connected to the upper and lower ends of the left side of the inner cavity of the first connecting seat 4 via bearings. The other end of the first drive shaft 8 extends out of the first connecting seat 4 and is rotatably connected to the outer wall of the second connecting seat 5 via bearings. The left side of the outer wall of the first drive shaft 8 is provided with... The device includes a first gear 9 located inside the first connecting seat 4. A secondary threaded ribbon 10 is provided on the right side of the outer wall of the first drive shaft 8. One end of the second drive shaft 11 is rotatably connected to the center of the left side of the second connecting seat 5 via a bearing. The other end of the second drive shaft 11 passes through the outer wall of the first connecting seat 4 and the housing 1 and is rotatably connected to the right side of the protective plate 7 via a bearing. A main threaded ribbon 12 is provided on the right side of the outer wall of the second drive shaft 11. A second gear 13, a limiting plate 14, and a fourth gear 18 are installed on the left side of the outer wall of the second drive shaft 11. The fourth gear 18 is located inside the first connecting seat 4 and meshes with the first gear 9. Teeth 15 are provided on the circumference of the outer wall of the first connecting seat 4. A motor 16 is screwed to the bottom left side of the housing 1. A third gear 17 is installed on the output end of the upper surface of the motor 16. The third gear 17 meshes with the second gear 13 and the teeth 15.

[0015] As a preferred option, the first gear 9 and the fourth gear 18 are matched and their positions correspond.

[0016] As a preferred embodiment, the second gear 13, the third gear 17, and the teeth 15 are matched and their positions correspond.

[0017] As a preferred option, the bottom surface of the inner cavity of the housing 1 is inclined with the discharge port 3 as the center.

[0018] As a preferred option, the protective plate 7 is further disposed on the outside of the third gear 17, the second gear 13 and the teeth 15.

[0019] All electrical components mentioned in this solution are existing technologies, and their models are only one of them. Any electrical component that meets the requirements of this solution can be used.

[0020] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires, and should select appropriate controllers according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, without further explanation of electrical control. The specific work is as follows.

[0021] In use, pour the material into the housing 1 and turn on the motor 16. The motor 16 will drive the third gear 17 to rotate. Since the third gear 17 meshes with the second gear 13 and the teeth 15, when the third gear 17 rotates, it will push the teeth 15 to cause the first connecting seat 4 and all the structural components on the first connecting seat 4 to rotate together. That is, the auxiliary screw ribbon 10 and the main screw ribbon 12 will rotate and move around the second drive shaft 11. At the same time, the third gear 17 will push the second gear 13 to cause the second drive shaft 11 and all the structural components on the second drive shaft 11 to rotate together. Since the fourth gear 18 meshes with the first gear 9, when the second drive shaft 11... When rotating, the fourth gear 18 on its outer wall will drive the first gear 9 to rotate together with the first transmission shaft 8. That is, the auxiliary screw ribbon 10 on the first transmission shaft 8 and the main screw ribbon 12 on the second transmission shaft 11 will rotate simultaneously. At this time, the auxiliary screw ribbon 10 and the main screw ribbon 12 will revolve around the second transmission shaft 11 as the center while rotating on their own axis. This allows the material inside the shell 1 to be mixed and processed. The device adopts a linkage design of the revolution and rotation of two screw ribbons. Compared with the existing screw ribbon mixer, when the two screw ribbons revolve around the central axis, they can also rotate on their own axis, so as to cover the entire radial range from the center of the cylinder to the inner wall, significantly expanding the mixing range and improving the mixing effect. It is easy to use, highly practical, and suitable for promotion.

[0022] In the description of this utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "center position," "other end," "upper," "side," "top," "inner," "front," "center," and "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. At the same time, unless otherwise explicitly specified and limited, the terms "clamp-in," "plug-in," "welding," "installation," "setting," "interference fit," "screw connection," and "pin connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction relationship between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ribbon mixer with a large stirring range, comprising a shell (1), characterized in that: The bottom left and right sides of the housing (1) are equipped with brackets (2), and the bottom of the housing (1) is provided with a discharge port (3). The left and right sides of the inner cavity of the housing (1) are respectively rotatably connected to a first connecting seat (4) and a second connecting seat (5) through bearings. The left side of the first connecting seat (4) extends out of the left end face of the housing (1). The inner sides of the first connecting seat (4) and the second connecting seat (5) are provided with two interconnected connecting rods (6). The left side of the housing (1) is provided with a protective plate (7). The upper and lower ends of the left side of the inner cavity of the first connecting seat (4) are rotatably connected to one end of the first drive shaft (8) through bearings. The other end of the first drive shaft (8) extends out of the first connecting seat (4) and is rotatably connected to the outer wall of the second connecting seat (5) through bearings. The left side of the outer wall of the first drive shaft (8) is provided with a first gear (9), and the right side of the outer wall of the first drive shaft (8) is provided with a secondary screw belt (9). 10), the left center of the second connecting seat (5) is rotatably connected to one end of the second transmission shaft (11) via a bearing. The other end of the second transmission shaft (11) passes through the outer wall of the first connecting seat (4) and the housing (1) in sequence and is rotatably connected to the right side of the protective plate (7) via a bearing. The right side of the outer wall of the second transmission shaft (11) is provided with a main threaded ribbon (12). The left side of the outer wall of the second transmission shaft (11) is equipped with a second gear (13), a limiting plate (14) and a fourth gear (18). The fourth gear (18) meshes with the first gear (9). The outer circumference of the first connecting seat (4) is provided with teeth (15). The bottom left end of the housing (1) is screwed to a motor (16). The upper surface output end of the motor (16) is equipped with a third gear (17). The third gear (17) meshes with the second gear (13) and the teeth (15).

2. The ribbon mixer with a large stirring range according to claim 1, characterized in that: The first gear (9) and the fourth gear (18) are matched and their positions correspond.

3. The ribbon mixer with a large stirring range according to claim 1, characterized in that: The second gear (13), the third gear (17), and the teeth (15) are matched and their positions correspond.

4. The ribbon mixer with a large stirring range according to claim 1, characterized in that: The bottom surface of the inner cavity of the shell (1) is inclined with the discharge port (3) as the center.

5. A ribbon mixer with a large stirring range according to claim 1, characterized in that: The protective plate (7) is located on the outside of the third gear (17), the second gear (13) and the teeth (15).