Double-impeller high-efficiency stirring carbon-in-pulp tank

By using a variable speed drive assembly and gear transmission system, the problem of insufficient shear force in the dual impeller agitator was solved, achieving efficient dispersal of coarse particles and agglomerates, improving mixing uniformity and reducing production costs.

CN224524512UActive Publication Date: 2026-07-21ZHAOYUAN JINOU MINING EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHAOYUAN JINOU MINING EQUIPMENT CO LTD
Filing Date
2025-08-25
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In the existing technology, the shear force of the double impeller agitator is insufficient during operation, making it difficult to break up coarse particles or agglomerates, resulting in insufficient circulation and the easy occurrence of dead zones.

Method used

The variable speed drive assembly synchronously drives the first and second impellers to rotate. The rotation speed of the second impeller is much higher than that of the first impeller. The high-speed second impeller forms a high shear zone at the bottom, which breaks up condensed or clump-like substances. At the same time, the transmission through gears and drive shafts allows only one motor to achieve rotation at different speeds.

Benefits of technology

It achieves uniformity and efficiency in the mixing process, breaks up coarse particles or agglomerates, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224524512U_ABST
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Abstract

The utility model discloses a double -vane high -efficient mixing carbon leaching groove relates to carbon leaching groove technical field, this double -vane high -efficient mixing carbon leaching groove, including the casing, the upper side of casing is provided with the rotation sleeve, the lower end rotation of rotation sleeve is penetrated into the inside of casing, the outer surface of rotation sleeve is located in the casing and is equipped with the mounting ring, the outer surface fixed connection of mounting ring has the first vane, the inside rotation of rotation sleeve is equipped with the rotation axis, the upper and lower both ends of rotation axis extend the upper and lower both ends of rotation sleeve respectively, the outer surface of rotation sleeve is located in the casing and is also equipped with the mounting ring, utilizes the variable speed drive assembly synchronous belt to drive the rotation of first vane and second vane, and the rotation speed of second vane is much higher than first vane, and first vane normal operation's simultaneously, can utilize high -speed second vane and form high shear zone at the bottom, and scatter the condensation or the mass.
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Description

Technical Field

[0001] This utility model relates to the field of carbon impregnation tank technology, and in particular to a high-efficiency stirring carbon impregnation tank with double impellers. Background Technology

[0002] The equipment used for leaching is called a leaching tank. There are two types of leaching tanks: air-stirred tanks and mechanically stirred tanks. These tanks can be used for both leaching and purification operations. The appropriate tank is selected based on the specific operating conditions. Generally speaking, air-stirred tanks are suitable for operations involving oxidation, while mechanically stirred tanks are suitable for operations involving reduction.

[0003] In existing technologies, in order to ensure uniformity during the mixing process, a double impeller is usually set up to force the fluid to circulate along the mixing axis. However, the shear force of the upper and lower impellers is insufficient during operation, making it difficult to break up coarse particles or agglomerates, resulting in insufficient circulation and dead zones. In view of this, we propose a double impeller high-efficiency mixing carbon impregnation tank. Utility Model Content

[0004] The purpose of this invention is to provide a dual-impeller high-efficiency stirring carbon impregnation tank to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dual-impeller high-efficiency stirring carbon impregnation tank, comprising a shell, a rotating sleeve disposed on the upper side of the shell, the lower end of the rotating sleeve rotatably penetrating into the interior of the shell, an mounting ring sleeved on the outer surface of the rotating sleeve located inside the shell, a first impeller fixedly connected to the outer surface of the mounting ring, a rotating shaft rotatably sleeved inside the rotating sleeve, the upper and lower ends of the rotating shaft extending out of the upper and lower ends of the rotating sleeve respectively, an mounting ring also sleeved on the outer surface of the rotating sleeve located inside the shell, a second impeller fixedly connected to the outer surface of the lower mounting ring, a column fixedly connected to the upper surface of the shell, a support base fixedly connected to the upper end of the column, the upper end of the rotating shaft rotatably penetrating through the upper surface of the support base, and a speed-changing drive assembly disposed on the upper surface of the shell.

[0006] Preferably, the variable speed drive assembly includes a mounting bracket, which is fixedly connected to the upper surface of the housing. A motor is fixedly connected to the upper surface of the mounting bracket, and the output end of the motor is fixedly connected to a drive shaft via a coupling.

[0007] Preferably, a reducer is fixedly connected to the upper surface of the mounting bracket, the drive shaft is connected to the input end of the reducer, and the output end of the drive shaft is fixedly connected to a first transmission shaft via a coupling.

[0008] Preferably, a first bevel gear is fixedly connected to the left end of the first drive shaft, and the first bevel gear is also sleeved on the outer surface of the rotating sleeve located outside the housing.

[0009] Preferably, the two first bevel gears are meshed together, the outer surface of the drive shaft is fitted with gears, and the upper surface of the reducer is fixedly connected with a support sleeve.

[0010] Preferably, the support sleeve is rotatably connected to a second drive shaft, with the left and right ends of the second drive shaft extending out of the left and right sides of the support sleeve, respectively.

[0011] Preferably, a gear is also fixedly connected to the right end of the second drive shaft, the two gears mesh together, and a second bevel gear is fixedly connected to the upper end of the rotating shaft.

[0012] Preferably, a second bevel gear is also fixedly connected to the left end of the second drive shaft, and the two second bevel gears are meshed together. A vertical plate is fixedly connected to the inner wall of the housing.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This dual-impeller high-efficiency stirring carbon impregnation tank uses a variable speed drive component to synchronously drive the first impeller and the second impeller to rotate. The rotation speed of the second impeller is much higher than that of the first impeller. While the first impeller is working normally, the high-speed second impeller can form a high shear zone at the bottom to break up agglomerates or clumps.

[0014] 2. This dual-impeller high-efficiency stirring carbon impregnation tank, through the transmission of gears and a second drive shaft, allows the first and second impellers to rotate at different speeds simultaneously with just one motor, thus effectively controlling the overall production and manufacturing costs of the device. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of the structure of the double-impeller high-efficiency stirring carbon impregnation tank of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a plan view of the present invention; Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0016] Reference numerals in the attached drawings: 1. Housing; 2. Rotating sleeve; 3. Mounting ring; 4. First impeller; 5. Rotating shaft; 6. Second impeller; 7. Column; 8. Support base; 9. Mounting bracket; 10. Motor; 11. Drive shaft; 12. Reducer; 13. First transmission shaft; 14. First bevel gear; 15. Gear; 16. Support sleeve; 17. Second transmission shaft; 18. Second bevel gear; 19. Vertical plate. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] Please see Figure 1-4 This utility model provides a technical solution: a double-impeller high-efficiency stirring carbon impregnation tank, including a shell 1. A rotating sleeve 2 is provided on the upper side of the shell 1. The lower end of the rotating sleeve 2 rotatably penetrates into the interior of the shell 1. An installation ring 3 is fitted on the outer surface of the rotating sleeve 2 inside the shell 1. A first impeller 4 is fixedly connected to the outer surface of the installation ring 3. A rotating shaft 5 is rotatably fitted inside the rotating sleeve 2. The upper and lower ends of the rotating shaft 5 extend out of the upper and lower ends of the rotating sleeve 2, respectively. An installation ring 3 is also fitted on the outer surface of the rotating sleeve 2 inside the shell 1. The lower installation ring... The outer surface of the housing 3 is fixedly connected to the second impeller 6, the upper surface of the housing 1 is fixedly connected to the column 7, the upper end of the column 7 is fixedly connected to the support base 8, the upper end of the rotating shaft 5 rotates through the upper surface of the support base 8, the upper surface of the housing 1 is provided with a speed change drive assembly, the speed change drive assembly is used to synchronously drive the first impeller 4 and the second impeller 6 to rotate, and the rotation speed of the second impeller 6 is much higher than that of the first impeller 4. While the first impeller 4 is working normally, the high-speed second impeller 6 can form a high shear zone at the bottom to break up condensed or clump-like substances.

[0019] Furthermore, the transmission drive assembly includes a mounting bracket 9, which is fixedly connected to the upper surface of the housing 1. A motor 10 is fixedly connected to the upper surface of the mounting bracket 9. The output end of the motor 10 is fixedly connected to a drive shaft 11 via a coupling. A reducer 12 is fixedly connected to the upper surface of the mounting bracket 9. The drive shaft 11 is connected to the input end of the reducer 12. The output end of the drive shaft 11 is fixedly connected to a first transmission shaft 13 via a coupling. A first bevel gear 14 is fixedly connected to the left end of the first transmission shaft 13. A first bevel gear 14 is also fitted on the outer surface of the rotating sleeve 2 outside the housing 1. The two first bevel gears 14 are meshed together. A gear 15 is fitted on the outer surface of the drive shaft 11. A support is fixedly connected to the upper surface of the reducer 12. The support sleeve 16 is rotatably connected to a second drive shaft 17. The left and right ends of the second drive shaft 17 extend out of the left and right sides of the support sleeve 16, respectively. A gear 15 is also fixedly connected to the right end of the second drive shaft 17. The two gears 15 mesh with each other. A second bevel gear 18 is fixedly connected to the upper end of the rotating shaft 5. A second bevel gear 18 is also fixedly connected to the left end of the second drive shaft 17. The two second bevel gears 18 mesh with each other. A vertical plate 19 is fixedly connected to the inner wall of the housing 1. Through the transmission of the gears 15 and the second drive shaft 17, the first impeller 4 and the second impeller 6 can be driven to rotate at different speeds simultaneously with only one motor 10, so that the overall manufacturing cost of the device can be effectively controlled.

[0020] Working principle: During stirring, the motor 10 synchronously drives the drive shaft 11 to rotate. The power of the drive shaft 11 is transmitted to the reducer 12. The reducer 12, in conjunction with the first transmission shaft 13, drives the first bevel gear 14 to rotate. The two first bevel gears 14 work together to drive the rotating sleeve 2 to rotate. The rotating sleeve 2, in conjunction with the mounting ring 3, drives the first impeller 4 to rotate slowly. At the same time, when the drive shaft 11 rotates, the two gears 15 work together to drive the second transmission shaft 17 to rotate. When the second transmission shaft 17 rotates, it synchronously drives the second bevel gear 18 to rotate. In turn, the two second bevel gears 18 work together to drive the rotating shaft 5 to rotate. The rotating shaft 5, in conjunction with the mounting ring 3, drives the second impeller 6 to rotate at high speed. At the same time, when the second transmission shaft 17 rotates, it can be supported by the support sleeve 16, and the rotating shaft 5 can be supported by the support base 8.

[0021] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high-efficiency stirring carbon impregnation tank with dual impellers, comprising a shell (1), characterized in that: A rotating sleeve (2) is provided on the upper side of the housing (1). The lower end of the rotating sleeve (2) rotates through into the interior of the housing (1). An installation ring (3) is fitted on the outer surface of the rotating sleeve (2) inside the housing (1). A first impeller (4) is fixedly connected to the outer surface of the installation ring (3). A rotating shaft (5) is rotatably fitted inside the rotating sleeve (2). The upper and lower ends of the rotating shaft (5) extend out of the upper and lower ends of the rotating sleeve (2). An installation ring (3) is also fitted on the outer surface of the rotating sleeve (2) inside the housing (1). A second impeller (6) is fixedly connected to the outer surface of the lower installation ring (3). A column (7) is fixedly connected to the upper surface of the housing (1). A support base (8) is fixedly connected to the upper end of the column (7). The upper end of the rotating shaft (5) rotates through the upper surface of the support base (8). A speed-changing drive assembly is provided on the upper surface of the housing (1).

2. The high-efficiency stirring carbon impregnation tank with dual impellers according to claim 1, characterized in that: The variable speed drive assembly includes a mounting bracket (9), which is fixedly connected to the upper surface of the housing (1). A motor (10) is fixedly connected to the upper surface of the mounting bracket (9), and the output end of the motor (10) is fixedly connected to a drive shaft (11) via a coupling.

3. The high-efficiency stirring carbon impregnation tank with dual impellers according to claim 2, characterized in that: A reducer (12) is fixedly connected to the upper surface of the mounting bracket (9), the drive shaft (11) is connected to the input end of the reducer (12), and the output end of the drive shaft (11) is fixedly connected to the first transmission shaft (13) through a coupling.

4. The high-efficiency stirring carbon impregnation tank with dual impellers according to claim 3, characterized in that: The left end of the first drive shaft (13) is fixedly connected to the first bevel gear (14), and the rotating sleeve (2) is also fitted with the first bevel gear (14) on the outer surface of the housing (1).

5. The high-efficiency stirring carbon impregnation tank with double impellers according to claim 4, characterized in that: Two first bevel gears (14) are meshed together, a gear (15) is sleeved on the outer surface of the drive shaft (11), and a support sleeve (16) is fixedly connected to the upper surface of the reducer (12).

6. The high-efficiency stirring carbon impregnation tank with dual impellers according to claim 5, characterized in that: The support sleeve (16) is rotatably connected to a second drive shaft (17), and the left and right ends of the second drive shaft (17) extend out of the left and right sides of the support sleeve (16).

7. The high-efficiency stirring carbon impregnation tank with dual impellers according to claim 6, characterized in that: The right end of the second drive shaft (17) is also fixedly connected to a gear (15), and the two gears (15) are meshed together. The upper end of the rotating shaft (5) is fixedly connected to a second bevel gear (18).

8. The high-efficiency stirring carbon impregnation tank with dual impellers according to claim 7, characterized in that: The left end of the second drive shaft (17) is also fixedly connected to a second bevel gear (18), and the two second bevel gears (18) are meshed together. The inner wall of the housing (1) is fixedly connected to a vertical plate (19).