Enzyme beverage raw material processing, heat preservation and emulsification device
By introducing shearing and stirring structures into the enzyme beverage raw material processing device, the problem of emulsifying high-viscosity enzyme raw materials has been solved, achieving micron-level crushing and uniform emulsification, thereby improving the quality and activity stability of enzyme beverages.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANZHAO COUNTY HENGSHENG IND DEVELOPMENT CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-07-21
AI Technical Summary
Existing emulsification equipment used in the production of fruit and vegetable juice beverages is unable to effectively shear high-viscosity enzyme raw materials or fiber-containing components, resulting in low emulsification uniformity and possible layering or graininess.
A heat-preserving emulsification device for processing enzyme beverage raw materials was designed. It adopts a shearing structure to form a high-speed shearing field through fixed teeth and moving teeth, and realizes multi-directional shearing force through the meshing transmission of the first gear and the second gear. Combined with the heating rod and stirring rod of the stirring structure, it ensures uniform mixing and heating of raw materials.
It achieves micron-level crushing and uniform emulsification of high-viscosity enzyme raw materials, improves emulsification efficiency, and ensures enzyme activity stability and product quality.
Smart Images
Figure CN224524602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enzyme beverage raw material processing technology, and in particular to an enzyme beverage raw material processing heat preservation emulsification device. Background Technology
[0002] Enzyme beverage raw material processing refers to the process of preparing semi-finished products or concentrated liquids that meet the production requirements of enzyme beverages by using natural raw materials such as fruits, vegetables, grains, and herbs as a base, and through processes such as washing, crushing, fermentation, enzymatic hydrolysis, blending, and sterilization. Its core purpose is to retain or enhance the active ingredients in the raw materials while ensuring safety, stability, and flavor quality. An enzyme beverage raw material processing heat-preserving emulsification device is a specialized piece of equipment used in the enzyme beverage production process to perform constant-temperature emulsification of the raw material mixture. This device precisely controls temperature, stirring shear force, and homogenization pressure to form a uniform and stable emulsion system for the enzyme beverage raw materials, while maintaining the stability of the active ingredients, ensuring the taste, nutrition, and quality of the final product.
[0003] To address this, patent CN221951000U discloses an emulsification device for fruit and vegetable juice beverage production, comprising a base frame, and a storage tank and an emulsification tank mounted on the base frame. The storage tank contains a storage cavity for storing liquid, and a discharge pipe connected to the storage cavity is located on the lower side of the storage tank, with a metering valve on the discharge pipe. A feeding assembly is located between the storage tank and the emulsification tank, comprising a feed pipe and a pump. One end of the feed pipe connects to the discharge pipe on the lower side of the storage tank, and the other end connects to the input side of the feed pump, with the output side of the feed pump connected to the emulsification tank. The emulsification tank has an inspection port and a pressure valve, and a maintenance rack is installed on one side of the emulsification tank. The emulsification tank contains a stirring structure and a temperature control structure, wherein the temperature control structure includes a heating layer disposed on the inner wall of the emulsification tank and a heat insulation layer disposed on the outside of the heating layer. This utility model integrates a storage tank, a discharge pipe, and an emulsification tank into one unit, enabling batch storage and emulsification processing of raw materials, meeting the production needs of raw material processing lines.
[0004] The emulsification device used in the production of fruit and vegetable juice beverages mentioned above only mixes the raw materials through the stirring structure inside the emulsification tank during use. This makes it difficult to shear and crush the raw materials. For high-viscosity enzyme raw materials or materials containing fiber, it is difficult to achieve micron-level crushing, resulting in low emulsification uniformity and potentially causing the finished product to have stratification or a grainy texture. Utility Model Content
[0005] The purpose of this invention is to provide a heat-preserving emulsification device for processing raw materials for enzyme beverages, in order to solve the defect of existing emulsification devices for fruit and vegetable juice beverage production that are not convenient for shearing.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a heat preservation and emulsification device for processing raw materials of enzyme beverages, including a heat preservation cylinder;
[0007] The top of the insulation cylinder is fitted with an end cap, and feed pipes are fixed on both sides of the top of the end cap. A discharge pipe is fixed on one side of the bottom of the insulation cylinder. A shearing structure is installed inside the insulation cylinder. The shearing structure includes a fixed plate installed inside the insulation cylinder. A fixed tooth is fixed on the top of the fixed plate. A rotating plate is provided inside the fixed plate. A movable tooth is fixed on the top of the rotating plate. A first rotating shaft is provided inside the rotating plate. A connecting plate is fixed on the outside of the first rotating shaft. A first gear is fixed at the bottom of the first rotating shaft below the fixed plate. A second gear is installed on the outside of the first gear.
[0008] A filter plate is installed inside the insulation cylinder, and a stirring structure is installed inside the insulation cylinder below the filter plate.
[0009] Preferably, a support rod is fixed to the bottom end of the second gear, a support plate is fixed inside the insulation cylinder at the bottom end of the support rod, brush plates are fixed to both sides of the bottom of the first rotating shaft, and a motor is fixed to the top end of the first rotating shaft at the top end of the end cover.
[0010] Preferably, both the fixed plate and the rotating plate are arranged in a ring shape. The fixed teeth are evenly distributed at the top of the fixed plate, the movable teeth are evenly distributed at the top of the rotating plate, the connecting plates are evenly distributed at the inner side of the rotating plate, and one side of the connecting plate is fixedly connected to the inner side of the rotating plate. The first gear and the second gear are meshed, and the second gear is evenly distributed at the outer side of the first gear.
[0011] With the above structure, the fixed teeth and moving teeth are evenly distributed at the top of the fixed plate and the rotating plate during use, so that the raw material is subjected to a shearing force of the same frequency when it passes through. When the first shaft drives the first gear to rotate, it will simultaneously drive multiple second gears to rotate in the opposite direction, forming multiple shearing units, so that the raw material is subjected to shearing forces from different directions at the same time, thereby further shearing and crushing the raw material.
[0012] Preferably, the bottom end of the support rod penetrates the interior of the support plate and is rotatably connected to the interior of the support plate, the brush plates are symmetrically distributed on both sides of the bottom of the first rotating shaft, and the bottom end of the brush plate abuts against the top end of the filter plate.
[0013] With the above structure, the support rod passes through the support plate at the bottom and forms a rotating connection during use, which can provide axial support for the second gear, preventing the second gear from shifting or shaking due to uneven force. Also, when the brush plate rotates synchronously with the first rotating shaft, it can clean the surface of the filter plate, thereby preventing the mesh from clogging.
[0014] Preferably, the stirring structure includes a heating rod installed at the middle position of the bottom end of the heat preservation cylinder, a second rotating shaft installed at the bottom end of the first rotating shaft, a bracket fixed at the bottom end of the second rotating shaft below the filter plate, rotating rods evenly arranged inside the bracket, a limit block fixed at the top end of the rotating rod, and a stirring rod fixed on the outside of the rotating rod.
[0015] Preferably, the bottom end of the second rotating shaft extends through the interior of the filter plate to the bottom of the filter plate and is fixed with a bracket. The bracket is arranged in a cross shape, and the rotating rods are evenly distributed at the bottom end of the bracket.
[0016] With the above structure, the cross-shaped support and the equally spaced rotating rods at the four arm ends allow the stirring rods to form a uniform working area at the bottom of the insulation cylinder, avoiding over- or under-stirring in local areas.
[0017] Preferably, the top ends of the rotating rods all extend through the interior of the bracket to the top of the bracket and are fixedly connected to the bottom end of the limiting block. The rotating rods are rotatably connected inside the bracket, and the stirring rods are evenly distributed on the outside of the rotating rods.
[0018] With the above structure, when the second rotating shaft drives the support to rotate during use, it drives the rotating rod to rotate. At the same time, the rotating rod itself can rotate inside the support, thereby driving the stirring rod to further refine the particles and promote the uniform dispersion of droplets.
[0019] The advantages of the enzyme beverage raw material processing, heat preservation, and emulsification device provided by this utility model are as follows:
[0020] By incorporating a shearing structure, the high-speed shearing field formed by the moving and fixed teeth can instantly tear and break the raw material as it passes through the gap, refining large molecular particles to the micron level and improving emulsification uniformity. Furthermore, through the meshing transmission of the first and second gears, multiple second gears rotate synchronously, forming multi-directional shearing forces, which further tear the raw material and improve emulsification efficiency.
[0021] By incorporating a stirring structure, the second rotating shaft drives the support to revolve the rotating rod while the rotating rod rotates on its own axis, further mixing the sheared raw materials. Simultaneously, a heating rod is installed at the center of the bottom of the insulation cylinder, which, together with the insulation structure of the cylinder, increases the heating area of the raw materials, improves heating efficiency, and ensures stable enzyme activity. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0023] Figure 2 This is a three-dimensional cross-sectional structural diagram of the present invention;
[0024] Figure 3 This is a three-dimensional cross-sectional structural diagram of the present invention;
[0025] Figure 4 This is a three-dimensional structural diagram of the shearing structure of this utility model;
[0026] Figure 5 This is a three-dimensional structural diagram of the stirring structure of this utility model.
[0027] The following are the annotations in the diagram: 1. Insulation cylinder; 2. End cap; 3. Feed pipe; 4. Discharge pipe; 5. Shearing structure; 501. Fixed plate; 502. Fixed gear; 503. Rotating plate; 504. Moving gear; 505. First rotating shaft; 506. Connecting plate; 507. First gear; 508. Second gear; 509. Support rod; 510. Support plate; 511. Brush plate; 512. Motor; 6. Filter plate; 7. Stirring structure; 701. Heating rod; 702. Second rotating shaft; 703. Bracket; 704. Rotating rod; 705. Limiting block; 706. Stirring rod. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-5 The present invention provides an enzyme beverage raw material processing and heat preservation emulsification device, including a heat preservation cylinder 1.
[0030] Reference Figures 1-4As shown, an end cap 2 is installed at the top of the insulation cylinder 1. Feed pipes 3 are fixed to both sides of the top of the end cap 2. A discharge pipe 4 is fixed to one side of the bottom of the insulation cylinder 1. A shearing structure 5 is installed inside the insulation cylinder 1. The shearing structure 5 includes a fixed plate 501 installed inside the insulation cylinder 1. A fixed tooth 502 is fixed to the top of the fixed plate 501. A rotating plate 503 is installed inside the fixed plate 501. A movable tooth 504 is fixed to the top of the rotating plate 503. A first rotating shaft 505 is installed inside the rotating plate 503. A connecting plate 506 is fixed to the outside of the first rotating shaft 505. A first gear 507 is fixed to the bottom of the first rotating shaft 505 below the fixed plate 501. A second gear 508 is installed to the outside of the first gear 507. A support rod 509 is fixed to the bottom of the second gear 508. A support plate 510 is fixed inside the insulation cylinder 1 at the bottom of the support rod 509. Brush plates 511 are fixed on both sides. A motor 512 is fixed on the top of the first rotating shaft 505 at the top of the end cover 2. The fixed plate 501 and the rotating plate 503 are both arranged in a ring. The fixed teeth 502 are evenly distributed on the top of the fixed plate 501. The moving teeth 504 are evenly distributed on the top of the rotating plate 503. The connecting plate 506 is evenly distributed on the inner side of the rotating plate 503. One side of the connecting plate 506 is fixedly connected to the inner side of the rotating plate 503. The first gear 507 and the second gear 508 are meshed. The second gear 508 is evenly distributed on the outer side of the first gear 507. The bottom end of the support rod 509 passes through the interior of the support plate 510 and is rotatably connected to the interior of the support plate 510. The brush plates 511 are symmetrically distributed on both sides of the bottom of the first rotating shaft 505. The bottom end of the brush plates 511 abuts against the top of the filter plate 6. The filter plate 6 is installed inside the heat preservation cylinder 1.
[0031] The enzyme raw materials are poured into the heat preservation cylinder 1 through the feed pipe, and then the valve on the feed pipe is closed. The temperature of the heating rod 701 is set through the operation panel to raise the temperature inside the heat preservation cylinder to the preset value. Then, the motor 512 is started to drive the first rotating shaft 505 to rotate. This, in turn, drives the rotating plate 503 and the moving gear 504 to rotate at high speed through the connecting plate 506. When the rotating plate 503 rotates, the moving gear 504 and the fixed gear 502 on the fixed plate 501 form a high-speed shearing field. The raw materials are torn and broken when passing through the gap between the fixed gear and the moving gear. At the same time, through the meshing of the first gear 507 and the second gear 508, the first gear 507 drives the second gear 508 to rotate synchronously. This further tears the raw materials, thereby improving the emulsification efficiency. The rotation of the first rotating shaft 505 also drives the brush plate 511 to rotate. During rotation, impurities on the surface of the filter plate 6 can be cleaned to prevent the mesh from clogging.
[0032] Reference Figure 2 , Figure 3 and Figure 5As shown, a stirring structure 7 is installed inside the insulation cylinder 1 below the filter plate 6. The stirring structure 7 includes a heating rod 701 installed at the middle position of the bottom end of the insulation cylinder 1. A second rotating shaft 702 is installed at the bottom end of the first rotating shaft 505. A bracket 703 is fixed at the bottom end of the second rotating shaft 702 below the filter plate 6. Rotating rods 704 are evenly arranged inside the bracket 703. A limit block 705 is fixed at the top end of the rotating rod 704. A stirring rod 706 is fixed on the outside of the rotating rod 704. The bottom end of the second rotating shaft 702 extends through the interior of the filter plate 6 to the bottom of the filter plate 6 and is fixed to the bracket 703. The bracket 703 is arranged in a cross shape. The rotating rods 704 are evenly distributed at the bottom end of the bracket 703. The top ends of the rotating rods 704 all extend through the interior of the bracket 703 to the top end of the bracket 703 and are fixedly connected to the bottom end of the limit block 705. The rotating rods 704 are rotatably connected inside the bracket 703. The stirring rods 706 are evenly distributed on the outside of the rotating rods 704.
[0033] After being sheared, the raw materials flow downward through the filter plate 6. The first rotating shaft 505 drives the second rotating shaft 702 to rotate, and the second rotating shaft 702 drives the support 703 to rotate. This causes the support 703 to drive the rotating rod 704 and the stirring rod 706 to rotate and stir the raw materials. The rotating rod 704 rotates on its own axis during rotation, thereby causing the stirring rod 706 to form an annular vortex, which further mixes the sheared raw materials evenly. The heating rod 701 is installed at the middle position of the bottom of the heat preservation cylinder 1, which makes the raw materials more fully heated during the stirring process, ensuring the stability of enzyme activity.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A heat-insulating emulsifying device for processing raw materials of enzyme beverages, comprising a heat-insulating cylinder (1); Its features are: The top of the heat-insulating cylinder (1) is equipped with an end cap (2), and feed pipes (3) are fixed on both sides of the top of the end cap (2). A discharge pipe (4) is fixed on one side of the bottom of the heat-insulating cylinder (1). A shearing structure (5) is installed inside the heat-insulating cylinder (1). The shearing structure (5) includes a fixed plate (501) installed inside the heat-insulating cylinder (1). A fixed tooth (502) is fixed on the top of the fixed plate (501). A rotating plate (503) is provided inside the fixed plate (501). A moving tooth (504) is fixed on the top of the rotating plate (503). A first rotating shaft (505) is provided inside the rotating plate (503). A connecting plate (506) is fixed on the outside of the first rotating shaft (505). A first gear (507) is fixed at the bottom of the first rotating shaft (505) below the fixed plate (501). A second gear (508) is installed on the outside of the first gear (507). A filter plate (6) is installed inside the heat-insulating cylinder (1), and a stirring structure (7) is installed inside the heat-insulating cylinder (1) below the filter plate (6).
2. The enzyme beverage raw material processing and heat preservation emulsification device according to claim 1, characterized in that: The bottom end of the second gear (508) is fixed with a support rod (509), and the bottom end of the support rod (509) is fixed with a support plate (510) inside the heat insulation cylinder (1). Brush plates (511) are fixed on both sides of the bottom of the first rotating shaft (505), and a motor (512) is fixed on the top end of the first rotating shaft (505) at the top of the end cover (2).
3. The enzyme beverage raw material processing and heat preservation emulsification device according to claim 1, characterized in that: The fixed plate (501) and the rotating plate (503) are both arranged in a ring. The fixed teeth (502) are evenly distributed at the top of the fixed plate (501). The movable teeth (504) are evenly distributed at the top of the rotating plate (503). The connecting plate (506) is evenly distributed on the inner side of the rotating plate (503). One side of the connecting plate (506) is fixedly connected to the inner side of the rotating plate (503). The first gear (507) and the second gear (508) are meshed. The second gear (508) is evenly distributed on the outer side of the first gear (507).
4. The enzyme beverage raw material processing and heat preservation emulsification device according to claim 2, characterized in that: The bottom end of the support rod (509) passes through the interior of the support plate (510) and is rotatably connected to the interior of the support plate (510). The brush plate (511) is symmetrically distributed on both sides of the bottom of the first rotating shaft (505). The bottom end of the brush plate (511) abuts against the top end of the filter plate (6).
5. The enzyme beverage raw material processing and heat preservation emulsification device according to claim 1, characterized in that: The stirring structure (7) includes a heating rod (701) installed at the middle position of the bottom end of the heat preservation cylinder (1), a second rotating shaft (702) installed at the bottom end of the first rotating shaft (505), a bracket (703) fixed at the bottom end of the second rotating shaft (702) below the filter plate (6), a rotating rod (704) evenly arranged inside the bracket (703), a limit block (705) fixed at the top end of the rotating rod (704), and a stirring rod (706) fixed on the outside of the rotating rod (704).
6. The enzyme beverage raw material processing and heat preservation emulsification device according to claim 5, characterized in that: The bottom end of the second rotating shaft (702) extends through the interior of the filter plate (6) to the bottom of the filter plate (6) and is fixed with a bracket (703). The bracket (703) is arranged in a cross shape, and the rotating rods (704) are evenly distributed at the bottom end of the bracket (703).
7. The enzyme beverage raw material processing and heat preservation emulsification device according to claim 5, characterized in that: The top of each rotating rod (704) extends through the interior of the bracket (703) to the top of the bracket (703) and is fixedly connected to the bottom of the limiting block (705). The rotating rod (704) is rotatably connected inside the bracket (703), and the stirring rod (706) is evenly distributed on the outside of the rotating rod (704).