A decoloring agent adding device for monoammonium phosphate production

CN224524653UActive Publication Date: 2026-07-21JIYUAN WANYANG FERTILIZER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIYUAN WANYANG FERTILIZER CO LTD
Filing Date
2025-08-25
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In the current production of monoammonium phosphate, the addition of decolorizing agent relies on manual operation, which leads to low production efficiency, uneven mixing, and easy local overdose, affecting product quality.

Method used

A decolorizing agent addition device for monoammonium phosphate production was designed, comprising a transmission component and a stirring component. The transmission component drives the spraying component to perform dynamic spraying, and the stirring component rotates to achieve synchronous mixing of the decolorizing agent and the material, ensuring uniform coverage and stirring.

Benefits of technology

It improves the mixing uniformity and reaction efficiency of the bleaching agent and materials, reduces the intensity of manual operation, and improves production efficiency and product quality, making it suitable for large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of decoloring agent adding equipment for monoammonium phosphate production, decoloring agent adding equipment for monoammonium phosphate production includes pretreatment tank and storage tank, the pretreatment tank top is fixedly connected with transmission assembly, the transmission assembly outer side wall is respectively fixedly connected with spray assembly and stirring piece, the pretreatment tank outer side wall is respectively provided with input pipe and output pipe, the input pipe is fixedly connected with valve one in pretreatment tank one end away, the output pipe is fixedly connected with valve two in pretreatment tank one end away, in specific implementation, the reciprocating motion of spray assembly and the rotary motion of stirring piece are driven by transmission assembly, the mixing uniformity and reaction efficiency of decoloring agent and material are greatly improved by this synergistic effect, thereby significantly improve production efficiency and product quality, overall structure is reasonable, practicality is strong, suitable for scale production in decoloring agent adding process.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer production, and in particular to a decolorizing agent addition device for the production of monoammonium phosphate. Background Technology

[0002] Monoammonium phosphate (MAP) is a widely used nitrogen-phosphorus binary compound fertilizer containing both nitrogen and phosphorus, essential nutrients for crop growth. It is suitable for various soils and crops, effectively promoting root growth, improving stress resistance, and increasing yield. MAP production typically involves a neutralization reaction between dilute phosphoric acid and gaseous ammonia. Dilute phosphoric acid is often obtained from phosphate rock via a wet process. To achieve the desired color, the dilute phosphoric acid obtained through the wet process is often pretreated by adding a bleaching agent. Currently, the bleaching agent is added manually by pouring it into the dilute phosphoric acid mixture, resulting in low production efficiency, wasting the bleaching agent, and negatively impacting the bleaching effect.

[0003] Therefore, it is necessary to provide a new decolorizing agent addition device for the production of monoammonium phosphate to solve the above-mentioned technical problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a decolorizing agent addition device for the production of monoammonium phosphate.

[0005] The decolorizing agent addition device for monoammonium phosphate production provided by this utility model includes a pretreatment tank and a storage tank. A transmission assembly is fixedly connected to the top of the pretreatment tank. A spraying assembly and a stirring component are fixedly connected to the outer wall of the transmission assembly. The spraying assembly includes a first spraying component and a second spraying component. An input pipe and an output pipe are respectively provided on the outer wall of the pretreatment tank. A first valve is fixedly connected to the end of the input pipe away from the pretreatment tank, and a second valve is fixedly connected to the end of the output pipe away from the pretreatment tank.

[0006] Preferably, the transmission assembly includes a support plate, which is fixedly connected to the top of the pretreatment tank. A first slide groove and a second slide groove are fixedly connected to the bottom of the support plate. A first slider and a second slider are respectively disposed within the first slide groove and the second slide groove. A first connecting block is fixedly connected to the top of the first slider, and a second connecting block is fixedly connected to the top of the second slider. The bottom of the first slider is fixedly connected to a first spraying component, and the bottom of the second slider is fixedly connected to a second spraying component. A first fixed seat and a second fixed seat are fixedly connected to the top of the support plate. A reciprocating screw is rotatably connected to the outer wall of the first fixed seat, and the end of the reciprocating screw away from the first fixed seat is rotatably connected to the second fixed seat. The first connecting block and the second connecting block are threadedly connected to the outer wall of the reciprocating screw.

[0007] Preferably, a bracket is fixedly connected to the top of the support plate, a motor is mounted on the bracket, the output end of the motor extends to the fixed base two and is fixedly connected to the reciprocating lead screw, a bevel gear one is fixedly connected to the outer wall of the reciprocating lead screw, a connecting plate is fixedly connected between the slide groove one and the slide groove two, a bevel gear two is rotatably connected to the top of the connecting plate, the bevel gear one and the bevel gear two mesh, a rotating roller is fixedly connected to the lower end face of the bevel gear two, the rotating roller passes through the connecting plate, and the outer wall of the rotating roller is fixedly connected to the stirring component.

[0008] Preferably, a conveying pipe is fixedly connected to the outer wall of the first slider, one end of which extends into the interior of the slider and is fixedly connected to the first spraying component. A sliding groove is provided on the outer wall of the first slide groove. A conveying pipe is fixedly connected to the outer wall of the second slider, one end of which extends into the interior of the slider and is fixedly connected to the second spraying component. A sliding groove is provided on the outer wall of the second slide groove.

[0009] Preferably, a slide rail is provided at the top of the pretreatment tank, and a sliding block one and a sliding block two are respectively provided on the slide rail. The end of the conveying pipe one away from the sliding block one passes through the sliding block one, and the end of the conveying pipe two away from the sliding block two passes through the sliding block two.

[0010] Preferably, a water pump is fixedly connected to the outer wall of the storage tank, a two-way valve is fixedly connected to the output end of the water pump, a hose is threadedly connected to one end of the first conveying pipe that passes through the first sliding block, a hose is threadedly connected to one end of the second conveying pipe that passes through the second sliding block, and the hoses one and two are respectively threadedly connected to the two-way valve.

[0011] Compared with related technologies, the decolorizing agent addition equipment for monoammonium phosphate production provided by this utility model has the following beneficial effects: This invention provides a decolorizing agent addition device for monoammonium phosphate production. In specific implementation, the transmission component drives the reciprocating motion of the spraying component and the rotational motion of the stirring component, realizing the dynamic spraying of the decolorizing agent and the real-time stirring of the material simultaneously. This synergistic effect greatly improves the mixing uniformity and reaction efficiency of the decolorizing agent and the material, avoiding local over-concentration or sedimentation. The reciprocating spraying mode expands the coverage area, while the stirring further enhances the mixing process, thereby significantly improving production efficiency and product quality. This structure not only avoids the problems of local over-addition or uneven mixing that are easily caused by traditional manual addition, but also reduces the intensity of manual operation, improves production continuity and processing efficiency. The overall structure is reasonable, highly practical, and suitable for decolorizing agent addition processes in large-scale production. Attached Figure Description

[0012] Figure 1 A schematic diagram of a preferred embodiment of the decolorizing agent addition device for monoammonium phosphate production provided by this utility model; Figure 2 for Figure 1 A partial cross-sectional structural diagram of the pretreatment tank shown. Figure 3 for Figure 1 The diagram shows the structural schematic of the transmission component. Figure 4 for Figure 1 A schematic diagram of another part of the transmission assembly is shown.

[0013] The diagram is labeled as follows: 1. Pretreatment tank; 2. Storage tank; 3. Transmission assembly; 301. Support plate; 302. Slide 1; 303. Slide 2; 304. Slider 1; 305. Slider 2; 306. Connecting block 1; 307. Connecting block 2; 308. Fixed seat 1; 309. Fixed seat 2; 310. Reciprocating screw; 311. Bracket; 312. Motor; 313. Bevel gear 1; 314. Bevel gear 2; 315. Connecting plate; 316. Rotating roller. 4. Input pipe; 5. Output pipe; 6. Valve 1; 7. Valve 2; 8. Spraying assembly; 801. Spraying component 1; 802. Spraying component 2; 9. Delivery pipe 1; 10. Delivery pipe 2; 11. Slide rail; 12. Sliding block 1; 13. Sliding block 2; 14. Water pump; 15. Two-way valve; 16. Hose 1; 17. Hose 2; 18. Mixing component. Detailed Implementation

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] In specific implementation, a decolorizing agent addition device for monoammonium phosphate production has the following structure: Figure 1 — Figure 4 As shown, the device includes a pretreatment tank 1 and a storage tank 2. The pretreatment tank 1 is used to hold the material to be processed and provides space for the bleaching agent to mix and react with the material. The storage tank 2 is used to store and supply the bleaching agent. A transmission assembly 3 is welded to the top of the pretreatment tank 1. A spraying assembly 8 and a stirring component 18 are welded to the outer wall of the transmission assembly 3. The spraying assembly 8 includes a first spraying component 801 and a second spraying component 802. An input pipe 4 and an output pipe 5 are respectively provided on the outer wall of the pretreatment tank 1. A first valve 6 is welded to the end of the input pipe 4 away from the pretreatment tank 1, and a second valve 7 is welded to the end of the output pipe 5 away from the pretreatment tank 1. The first valve 6 is used to control the inflow of material, and the second valve 7 is used to control the discharge of the processed finished material. The transmission assembly 3 includes a support plate 301, which serves as the base support 311 of the entire transmission assembly 3 and is welded to the top of the pretreatment tank 1. The bottom of the support plate 301 is welded with a first slide groove 302 and a second slide groove 303. Slider 1 304 and slider 2 305 are respectively installed in slide groove 1 302 and slide groove 2 303. Slide groove 1 302 and slide groove 2 303 provide defined tracks for slider 1 304 and slider 2 305, ensuring smooth sliding along a straight line. The top of slider 1 304 is welded with... Connecting block 306 is attached to the top of slider 305, connecting block 307 is welded to the top of slider 305, slider 304 is welded to the bottom of spray component 801, slider 305 is welded to the bottom of spray component 802, conveying pipe 9 is welded to the outer wall of slider 304, one end of conveying pipe 9 extends into the slider and is welded to spray component 801, and conveying pipe 10 is welded to the outer wall of slider 305, one end of conveying pipe 10 extends into the slider and is welded to spray component 802. Conveying pipe 9 and conveying pipe 10... 10 is a rigid conduit with a connecting function, responsible for conveying the fading agent to sprayer 801 and sprayer 802 respectively. Fixing base 308 and fixing base 309 are welded to the top of the support plate 301 respectively. A reciprocating screw 310 is rotatably connected to the outer wall of fixing base 308. The end of the reciprocating screw 310 away from fixing base 308 is rotatably connected to fixing base 309. Fixing base 308 and fixing base 309 are used to install and support both ends of the reciprocating screw 310, ensuring its stable rotation. Connecting block 1 306 and connecting block 2 307 are threaded to the outer wall of the reciprocating screw 310. Connecting block 1 306 and connecting block 2 307 connect slider 1 304 to the reciprocating screw 310 and slider 2 305 to the reciprocating screw 310, respectively, converting the rotational motion of the screw into its own linear reciprocating motion. A bracket 311 is welded to the top of the support plate 301. The bracket 311 is used to fix and support the motor 312. The output end of the motor 312 extends to the fixed seat 2 309 and is welded to the reciprocating screw 310. The outer wall of chute 1 302 is provided with sliding groove 1, and the outer wall of chute 2 303 is provided with sliding groove 2. Sliding groove 1 and sliding groove 2 provide channels for conveying pipe 1 9 and conveying pipe 2 10 to move with the slider, avoiding wear or jamming of the pipes during sliding. The outer wall of the reciprocating screw 310 is welded with bevel gear 1 313. A connecting plate 315 is welded between chute 1 302 and chute 2 303. The top of the connecting plate 315 is rotatably connected to bevel gear 2 314. Bevel gear 1 313 and bevel gear 2 314 mesh. Bevel gear 1 313 and bevel gear 2 314 form a reversing gear pair, which converts the horizontal rotational power of the reciprocating screw 310 into vertical rotational power to drive the stirring component 18. The lower end face of bevel gear 2 314 is welded with a rotating roller 31. 6. The rotating roller 316 passes through the connecting plate 315. The outer wall of the rotating roller 316 is welded to the stirring component 18. After the stirring component 18 rotates, it mechanically stirs the material and bleaching agent in the pretreatment tank 1, making the two more uniformly mixed, accelerating the reaction, and improving production efficiency. The top of the pretreatment tank 1 is provided with a slide rail 11. Sliding block 12 and sliding block 2 13 are respectively provided on the slide rail 11. The end of the conveying pipe 19 away from the slider 1 304 passes through the sliding block 12, and the end of the conveying pipe 2 10 away from the slider 2 305 passes through the sliding block 2 13. Through the cooperation of the sliding block 12 and the sliding block 2 13 with the slide rail 11, movable support points are provided for the conveying pipe 19 and the conveying pipe 2 10, ensuring that they can move synchronously with the slider 1 304 and the slider 2 305 while maintaining stability. A water pump 14 is welded to the outer wall of the storage tank 2. A two-way valve 15 is welded to the output end of the water pump 14. A hose 16 is threaded to one end of the conveying pipe 19 that passes through the sliding block 12. A hose 17 is threaded to one end of the conveying pipe 20 that passes through the sliding block 23. Hose 16 and hose 27 are threaded to the two-way valve 15 respectively. Hose 16 and hose 27 are flexible pipes that serve as connections and conveyors, and are used to compensate for the displacement difference generated when the transmission component 3 moves. The working principle of this utility model is as follows: When pre-treating the material to be processed, first open valve 6 to allow it to enter the pre-treatment tank 1 through input pipe 4. Then close valve 6 and turn on motor 312, causing reciprocating screw 310 to rotate. Connecting block 306 and connecting block 307 reciprocate accordingly, driving slider 304 to slide in slide groove 302 and slider 305 to slide in slide groove 303. The two sliders slide in the same direction. The conveying pipe 9 and spraying component 801, which are respectively welded to the outer wall of slider 304, also move accordingly. Correspondingly, the conveying pipe 10 and spraying component 802, which are respectively welded to the outer wall of slider 305, move in the same direction. At the same time, bevel gear 313, which is welded to the outer wall of reciprocating screw 310, also starts to rotate, driving bevel gear 314, which meshes with bevel gear 313. 14 also rotates, causing the rotating roller 316 welded to the lower end face of bevel gear 2 314 to start rotating, eventually causing the stirring component 18 to start working normally. At this time, the water pump 14 is turned on, and the water pump 14 pumps out the bleaching agent in the storage tank 2 and delivers it to the conveying pipe 1 9 and the conveying pipe 2 10 through the hose 1 16 and the hose 2 17 respectively. Then, it is delivered to the spraying component 1 801 and the spraying component 2 802 through the conveying pipe 1 9 and the conveying pipe 2 10. Through repeated spraying, not only can the bleaching agent be fully mixed with the material, but the production efficiency is also improved. After the predetermined amount of spraying is reached, the water pump 14 is turned off first, and after waiting for a while, the motor 312 is turned off, so that the bleaching agent remaining in the conveying pipe continues to be sprayed evenly with the movement, and the mixture is stirred by the stirring component 18 to improve the production rate. After the pretreatment of the material is completed, the valve 2 7 is opened to output the processed material from the output pipe 5.

[0016] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0017] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A device for adding a decolorizing agent in the production of monoammonium phosphate, characterized in that, The device includes a pretreatment tank (1) and a storage tank (2). A transmission assembly (3) is fixedly connected to the top of the pretreatment tank (1). A spraying assembly (8) and a stirring component (18) are fixedly connected to the outer side wall of the transmission assembly (3). The spraying assembly (8) includes a first spraying component (801) and a second spraying component (802). An input pipe (4) and an output pipe (5) are respectively provided on the outer side wall of the pretreatment tank (1). A valve (6) is fixedly connected to the end of the input pipe (4) away from the pretreatment tank (1). A valve (7) is fixedly connected to the end of the output pipe (5) away from the pretreatment tank (1).

2. The decolorizing agent addition equipment for monoammonium phosphate production according to claim 1, characterized in that, The transmission assembly (3) includes a support plate (301), which is fixedly connected to the top of the pretreatment tank (1). The bottom of the support plate (301) is fixedly connected to a first slide groove (302) and a second slide groove (303). Slide 1 (304) and slide 2 (305) are respectively installed in slide 1 (302) and slide 2 (303). A connecting block 1 (306) is fixedly connected to the top of slide 1 (304), and a connecting block 2 (307) is fixedly connected to the top of slide 2 (305). The bottom of slide 1 (304)... The bottom of the slider two (305) is fixedly connected to the spraying component one (802), and the top of the support plate (301) is fixedly connected to the fixing seat one (308) and the fixing seat two (309). The outer wall of the fixing seat one (308) is rotatably connected to the reciprocating screw (310). The end of the reciprocating screw (310) away from the fixing seat one (308) is rotatably connected to the fixing seat two (309). The connecting block one (306) and the connecting block two (307) are respectively threaded to the outer wall of the reciprocating screw (310).

3. The decolorizing agent addition equipment for monoammonium phosphate production according to claim 2, characterized in that, A bracket (311) is fixedly connected to the top of the support plate (301). A motor (312) is installed on the bracket (311). The output end of the motor (312) extends to the fixed seat (309) and is fixedly connected to the reciprocating screw (310). A bevel gear (313) is fixedly connected to the outer wall of the reciprocating screw (310). A connecting plate (315) is fixedly connected between the slide groove (302) and the slide groove (303). A bevel gear (314) is rotatably connected to the top of the connecting plate (315). The bevel gear (313) meshes with the bevel gear (314). A rotating roller (316) is fixedly connected to the lower end face of the bevel gear (314). The rotating roller (316) passes through the connecting plate (315). The outer wall of the rotating roller (316) is fixedly connected to the stirring component (18).

4. The decolorizing agent addition equipment for monoammonium phosphate production according to claim 3, characterized in that, The outer wall of the first slider (304) is fixedly connected to the first conveying pipe (9), one end of the first conveying pipe (9) extends into the inside of the slider and is fixedly connected to the first spraying component (801). The outer wall of the first chute (302) is provided with the first sliding groove. The outer wall of the second slider (305) is fixedly connected to the second conveying pipe (10), one end of the second conveying pipe (10) extends into the inside of the slider and is fixedly connected to the second spraying component (802). The outer wall of the second chute (303) is provided with the second sliding groove.

5. The decolorizing agent addition equipment for monoammonium phosphate production according to claim 4, characterized in that, The top of the pretreatment tank (1) is provided with a slide rail (11), and a sliding block one (12) and a sliding block two (13) are respectively provided on the slide rail (11). The end of the conveying pipe one (9) away from the slider one (304) passes through the sliding block one (12), and the end of the conveying pipe two (10) away from the slider two (305) passes through the sliding block two (13).

6. The decolorizing agent addition equipment for monoammonium phosphate production according to claim 5, characterized in that, A water pump (14) is fixedly connected to the outer wall of the storage tank (2). A two-way valve (15) is fixedly connected to the output end of the water pump (14). A hose (16) is threaded to one end of the first conveying pipe (9) that passes through the first sliding block (12). A hose (17) is threaded to one end of the second conveying pipe (10) that passes through the second sliding block (13). The hose (16) and the hose (17) are threaded to the two-way valve (15) respectively.