Anti-blocking mixing device for magnetic material batching

Abstract

The utility model discloses a magnetic material batching is with anti -blocking mixing arrangement relates to magnetic material batching mixing technical field, the utility model discloses a mixing tank, and the mixing tank includes jar body, the limiting strip of fixed in the outer circle of jar body bottom opening place, the baffle of inserting in the limiting strip inside, the handle of cooperation with baffle through the traction arm, the stirring shaft of bearing installation in the central position of jar body, the stirring vane of cover setting in the stirring shaft outside, a pair of stirring vane respectively located the bottom and the middle part of jar body, the middle part fixed with vibration motor in the circumferential side of jar body, and the vibration direction of vibration motor is same with the height direction of jar body. The utility model discloses the stirring system adopts the coaxial setting stirring shaft and multiple staggered distribution arc stirring vane, respectively arrange in the bottom and the middle area of jar body, can carry out the full mixing to material, improve mixing evenness and efficiency, and vibration motor provides the continuous vibration, prevents the bridging, the caking or the plugging phenomenon of material discharge in the discharge port place.

Description

Technical Field

[0001] This utility model belongs to the field of magnetic material batching and mixing technology, and in particular relates to an anti-clogging mixing device for magnetic material batching. Background Technology

[0002] In the production of magnetic materials, batching and mixing is a crucial step that directly affects the performance and quality of the final product. Traditional magnetic material batching and mixing devices often employ a simple mixing tank structure, typically consisting of a tank body, a stirring shaft, and stirring blades, achieving uniform mixing of materials through mechanical stirring. However, in practical use, these devices generally suffer from the following problems:

[0003] First, since magnetic materials are mostly powders or granules, they have certain adhesion and poor flowability, making them prone to blockage at the bottom outlet of the tank during the discharge process. This leads to poor discharge, affects work efficiency, and may even require frequent shutdowns for cleaning, increasing manual labor intensity. Second, traditional mixing devices have relatively simple stirring structures, unreasonable stirring blade arrangements, and low stirring efficiency, which easily causes uneven mixing of materials, affecting the accuracy of proportioning and consequently affecting the consistency of the magnetic material's performance.

[0004] To address these issues, we have provided an anti-clogging mixing device for magnetic material batching. Summary of the Invention

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an anti-clogging mixing device for magnetic material batching, including a mixing tank. The mixing tank includes a tank body, a limiting strip fixed to the outer ring of the bottom opening of the tank body, a baffle inserted into the limiting strip, a handle that cooperates with the baffle through a traction arm, a stirring shaft installed at the center of the tank body through a bearing, and stirring blades sleeved on the outside of the stirring shaft. A pair of stirring blades are respectively located at the bottom and middle of the tank body.

[0007] A vibration motor is fixed at the center of the periphery of the tank, and the vibration direction of the vibration motor is the same as the height direction of the tank.

[0008] The present invention is further provided that mounting seats are symmetrically fixed on the periphery of the tank body, the mounting seats are L-shaped structures, and the mounting seats are fixed to the outer support surface by fasteners.

[0009] The present invention is further configured such that an annular surface extends outward from the edge of the upper opening of the tank, and the tank contains pre-mixed magnetic material.

[0010] The present invention is further configured such that the stirring shaft is coaxially arranged with the tank body, and the stirring blades equipped on the stirring shaft are staggered.

[0011] The present invention is further configured such that the bottom opening of the tank is a discharge port, and the baffle is adapted to the discharge port.

[0012] The present invention is further provided that a guide plate is provided outside the bottom opening of the tank, and the guide plate is inclined.

[0013] The present invention is further configured such that the branch ends of the stirring blade are spaced apart from the inner wall of the tank, and the branches of the stirring blade are arc-shaped.

[0014] This utility model has the following beneficial effects:

[0015] 1. The stirring system of this utility model adopts a coaxial stirring shaft and multiple staggered arc-shaped stirring blades, which are arranged at the bottom and middle of the tank respectively. This can fully mix the materials and improve the mixing uniformity and efficiency. At the same time, the tip of the stirring blade maintains a reasonable gap with the inner wall of the tank, which not only avoids stirring jamming but also reduces residue and ensures the accuracy of the batching.

[0016] 2. By setting up a vibration motor, this utility model provides continuous vibration during the discharge process, which effectively prevents materials from bridging, clumping, or blocking at the discharge port at the bottom of the tank, greatly improving the smoothness and stability of the discharge, reducing the frequency of manual intervention and cleaning, and improving work efficiency.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the front part of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the rear of the overall structure of this utility model;

[0021] Figure 3 This is a front view of the overall structure of this utility model;

[0022] Figure 4 This is a top view of the overall structure of this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 100. Mixing tank; 101. Tank body; 102. Mounting base; 103. Annular surface; 104. Limiting strip; 105. Baffle; 106. Guide plate; 107. Traction arm; 108. Handle; 109. Stirring shaft; 110. Stirring blade; 200. Vibration motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] Please see Figure 1-4 This utility model is an anti-clogging mixing device for magnetic material preparation, including a mixing tank 100. The mixing tank 100 includes a tank body 101, a limiting strip 104 fixed to the outer ring of the bottom opening of the tank body 101, a baffle 105 inserted into the limiting strip 104, a handle 108 that cooperates with the baffle 105 through a traction arm 107, a stirring shaft 109 mounted at the center of the tank body 101 through a bearing, and stirring blades 110 sleeved on the outside of the stirring shaft 109. A pair of stirring blades 110 are respectively located at the bottom and middle of the tank body 101. A vibration motor 200 is fixed at the center of the periphery of the tank body 101, and the vibration direction of the vibration motor 200 is the same as the height direction of the tank body 101.

[0028] Specifically, the stirring shaft 109 is coaxially arranged with the tank body 101, the stirring blades 110 equipped on the stirring shaft 109 are staggered, the branch ends of the stirring blades 110 are spaced apart from the inner wall of the tank body 101, and the branches of the stirring blades 110 are arc-shaped structures.

[0029] The bottom opening of the tank 101 is a discharge port, the baffle 105 is adapted to the discharge port, and a guide plate 106 is provided outside the bottom opening of the tank 101, the guide plate 106 being inclined.

[0030] Furthermore, mounting bases 102 are symmetrically fixed on the periphery of the tank body 101. The mounting bases 102 have an L-shaped structure and are fixed to the outer support surface by fasteners. An annular surface 103 is provided on the edge of the upper opening of the tank body 101 extending outward. The tank body 101 contains pre-mixed magnetic material.

[0031] The anti-clogging mixing device for magnetic material batching provided in this embodiment aims to solve the problem of easy clogging during the discharge process of traditional mixing equipment, and improve mixing efficiency and ease of operation. The core component of the device is the mixing tank 100, which mainly includes a tank body 101, a limiting strip 104 set at the bottom of the tank body 101, and a pluggable baffle 105. The opening and closing of the baffle 105 is controlled by the linkage between the handle 108 and the traction arm 107, thereby realizing effective control of the discharge port. When discharge is required, the handle 108 is lifted to drive the baffle 105 to disengage from the limiting strip 104, so that the material can be discharged from the bottom opening (i.e., the discharge port) of the tank body 101. The tank body 101 is symmetrically provided with mounting bases 102 in the middle of its periphery for fixing the entire device to the support surface. At the same time, a vibration motor 200 is provided on the outer wall of the tank body 101, and its vibration direction is consistent with the height direction of the tank body 101. When discharging, the vibration motor 200 is activated, and the vibration promotes the smooth flow of the material, effectively preventing the occurrence of clogging. In addition, the mixing tank 100 is equipped with a stirring system, including a stirring shaft 109 coaxially mounted at the center of the tank body 101 and multiple stirring blades 110 sleeved on its exterior. A pair of stirring blades 110 are located at the bottom and middle of the tank body 101, respectively. The stirring blades 110 are arranged in a staggered pattern, and their branch ends maintain a certain gap with the inner wall of the tank body 101 to avoid material residue. The arc-shaped structure of the stirring blades 110 helps to enhance the flowability of the material and improve the mixing uniformity. The upper opening edge of the tank body 101 extends outward to form an annular surface 103, facilitating feeding operations. An inclined guide plate 106 is also provided at the discharge port at the bottom of the tank body 101, which helps to concentrate the material flow towards the discharge port, further improving discharge efficiency. Its overall structure is compact and reasonable, integrating mixing, vibration anti-clogging, and controllable discharge, making it suitable for precise proportioning and efficient mixing of powders or granular materials such as magnetic materials.

[0032] The specific steps for using the anti-clogging mixing device for magnetic material batching provided in this embodiment are as follows: First, the device is fixed to a stable support surface using fasteners via L-shaped mounting bases 102 symmetrically arranged around the periphery of the tank 101, ensuring the equipment remains stable during operation. Next, the operator adds the pre-mixed magnetic material batching material into the tank 101 through the upper opening of the tank 101. The edge of this opening has an annular surface 103, which helps to expand the feeding area and reduce material spillage. Subsequently, the baffle 105 is closed by inserting it into the limiting strip 104 and positioning it by linkage between the handle 108 and the traction arm 107, ensuring the outlet is sealed. The stirring shaft 109 is started, which is mounted on the center of the tank 101 via bearings and is coaxial with the tank 101. The system is configured to drive multiple staggered stirring blades 110 to perform stirring operations. The arc-shaped branch structure of the stirring blades 110 enhances the flowability and mixing uniformity of the materials, while maintaining a certain gap between their ends and the inner wall of the tank 101 to prevent material jamming and residue. After mixing is completed, the vibration motor 200 is turned on. It is fixed to the middle periphery of the tank 101, and the vibration direction is consistent with the height direction of the tank 101. It provides vibration power during discharge to prevent material bridging or blockage. At the same time, the handle 108 is lifted, and the baffle 105 is moved upward through the traction arm 107, so that it is removed from the discharge port position, allowing the material to be discharged smoothly under the action of vibration and the centrifugal action of the stirring blades 110. The bottom of the tank 101 is provided with an inclined guide plate 106, which can guide the material to flow to the external collection device.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A non-clogging mixing device for dispensing magnetic materials, comprising a mixing tank (100), characterized in that: The mixing tank (100) includes a tank body (101), a limiting strip (104) fixed to the outer ring of the bottom opening of the tank body (101), a baffle (105) inserted into the limiting strip (104), a handle (108) that cooperates with the baffle (105) through a traction arm (107), a stirring shaft (109) installed at the center of the tank body (101) through a bearing, and stirring blades (110) sleeved on the outside of the stirring shaft (109). A pair of stirring blades (110) are located at the bottom and middle of the tank body (101), respectively. A vibration motor (200) is fixed at the center of the periphery of the tank (101), and the vibration direction of the vibration motor (200) is the same as the height direction of the tank (101).

2. The anti-clogging mixing device for magnetic material batching according to claim 1, characterized in that, The tank body (101) is symmetrically fixed with mounting bases (102) on its periphery. The mounting bases (102) are L-shaped structures and are fixed to the outer support surface by fasteners.

3. The anti-clogging mixing device for magnetic material batching according to claim 1, characterized in that, The upper opening of the tank (101) has an outwardly extending annular surface (103), and the tank (101) contains pre-mixed magnetic material.

4. The anti-clogging mixing device for magnetic material batching according to claim 1, characterized in that, The stirring shaft (109) is coaxially arranged with the tank body (101), and the stirring blades (110) equipped on the stirring shaft (109) are staggered.

5. The anti-clogging mixing device for magnetic material batching according to claim 1, characterized in that, The bottom opening of the tank (101) is a discharge port, and the baffle (105) is adapted to the discharge port.

6. The anti-clogging mixing device for magnetic material batching according to claim 1, characterized in that, A guide plate (106) is provided on the outside of the bottom opening of the tank (101), and the guide plate (106) is inclined.

7. The anti-clogging mixing device for magnetic material batching according to claim 1, characterized in that, The branch ends of the stirring blade (110) are spaced apart from the inner wall of the tank (101), and the branches of the stirring blade (110) are arc-shaped.

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