Efficient and smooth running emulsification reactor

Abstract

The utility model discloses emulsification reaction device of high efficiency and smooth operation relates to emulsification equipment technical field, including emulsification bucket, the emulsification bucket lower extreme is provided with the support column, the emulsification bucket outer end is provided with stable and keeps mechanism, and stable and keeps mechanism includes: first vertical damping assembly, first vertical damping assembly is connected on the support column upper end, a plurality of fixed rings, the fixed ring is connected through the connecting rod between, and the fixed ring of last end is connected on first vertical damping assembly upper end, connecting ring, connecting ring is connected in the emulsification bucket outer end. The utility model discloses design structure is reasonable, and it can when the barrel wall produces vibration because of liquid eddy current impact, through the damping assembly synchronous response of distribution in different directions, absorbs and buffers vibration energy from multiple angles, greatly reduces the vibration of emulsification bucket in horizontal direction, prolongs the service life of equipment, simultaneously, through cooperation with two vertical damping assemblies, ensures the stable operation of emulsification bucket.

Description

Technical Field

[0001] This utility model relates to the field of emulsification equipment technology, specifically to an efficient and stable emulsification reaction device. Background Technology

[0002] In emulsification processes in industries such as chemical, pharmaceutical, and food, the operational stability and efficiency of emulsification reaction equipment directly affect product quality and production efficiency.

[0003] When the liquid inside the emulsification tank forms a vortex under stirring, the liquid will generate a periodic radial impact force on the tank wall due to centrifugal force and viscosity. This impact force will cause the emulsification tank to vibrate horizontally, and the direction of vibration is related to the direction of vortex rotation, exhibiting a circular vibration characteristic around the radial vertical line. However, the traditional emulsification tank vibration damping components are not designed for this circular vibration, which makes it difficult to effectively absorb and buffer the horizontal vibration. The emulsification tank shakes significantly during operation. The unsuppressed vibration not only affects the vortex pattern of the liquid inside the emulsification tank, leading to uneven material mixing, reduced emulsification reaction efficiency and product quality, but also causes wear and fatigue of equipment parts due to long-term vibration and impact, shortening the service life of the equipment.

[0004] To address these issues, we have developed a highly efficient and stable emulsification reaction device. Utility Model Content

[0005] 1) Technical problems to be solved

[0006] This invention proposes a highly efficient and stable emulsification reaction device. By coordinating the stabilizing mechanism, shock-absorbing components, and stirring parts, it effectively alleviates the problem of significant shaking caused by liquid flow during the operation of traditional emulsification reaction devices.

[0007] (ii) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a highly efficient and stable emulsification reaction device, comprising an emulsification tank, a support column at the lower end of the emulsification tank, and a stabilizing mechanism at the outer end of the emulsification tank, the stabilizing mechanism comprising:

[0009] The first vertical damping component is connected to the upper end of the support column;

[0010] Multiple fixing rings are connected by connecting rods, and the lowest fixing ring is connected to the upper end of the first vertical damping component;

[0011] A connecting ring is attached to the outer end of the emulsifying tank and is located inside the fixing ring.

[0012] A transverse shock absorption assembly, one end of which is connected to a connecting ring and the other end of which is connected to the inner side of a fixing ring, is arranged along the radial vertical line of the emulsification tank.

[0013] Both the first vertical damping component and the horizontal damping component are composed of springs and dampers.

[0014] Furthermore, the lower end of the emulsification tank is provided with a cone shape, and the lowest end of the cone is connected to a discharge pipe, and a valve is provided inside the discharge pipe.

[0015] Furthermore, a support plate is provided at the upper end of the emulsification tank, and a second vertical shock absorption component is connected between the support plate and the emulsification tank.

[0016] Furthermore, a rotating shaft is rotatably connected inside the support plate, and a drive motor is connected to the upper end of the support plate, with the drive end of the drive motor connected to the rotating shaft.

[0017] Furthermore, a propulsion agitator is connected to the lower end of the rotating shaft, and an anchor agitator is connected to the lower end of the propulsion agitator, with the anchor agitator located at the bottom of the emulsification tank.

[0018] Furthermore, a support rod is connected to the lower end of the support plate, the support rod is located at the outer end of the rotating shaft, and a cover is connected to the lower end of the support rod, with the propulsion stirring paddle located inside the cover.

[0019] Furthermore, holes are provided at both the outer and upper ends of the cover, and the rotating shaft is rotatably connected inside the cover.

[0020] (iii) Beneficial effects:

[0021] Compared with existing technologies, this efficient and stable emulsification reaction device has the following advantages:

[0022] I. This highly efficient and stable emulsification reaction device, by setting transverse damping components along the radial vertical line of the emulsification tank, utilizes the principle that when the liquid inside the emulsification tank forms a vortex under stirring, the liquid will generate periodic radial impact force on the tank wall due to centrifugal force and viscous force. This impact force will cause the emulsification tank to vibrate horizontally, and the direction of vibration is related to the direction of vortex rotation, exhibiting a circular vibration characteristic around the radial vertical line. The multiple transverse damping components set along the radial vertical line can specifically address this circular vibration. Each transverse damping component is located on the transmission path of the vibration caused by the vortex impact. When the tank wall vibrates due to the impact of the liquid vortex, the damping components distributed in different positions can respond synchronously, absorbing and buffering vibration energy from multiple angles, greatly reducing the horizontal vibration of the emulsification tank and extending the service life of the equipment.

[0023] II. This efficient and stable emulsification reaction device forms a comprehensive vibration damping system through the combined action of the first vertical damping component, the second vertical damping component, and the horizontal damping component. In the vertical direction, the two damping components effectively reduce vibrations caused by the weight of the equipment itself, the vibration of the stirring shaft, and external vertical interference. In the horizontal direction, the horizontal damping component responds to vibrations caused by liquid eddies. The combination of the two components maintains the stable operation of the emulsification tank, improves the adaptability of the device to different working conditions, and ensures the smooth progress of the emulsification process.

[0024] Third, this efficient and stable emulsification reaction device is equipped with a propeller-type agitator and an anchor-type agitator. The rotation of the propeller-type agitator can push the material upward, while the anchor-type agitator can fully stir the material at the bottom of the emulsification tank. The combination of the two can fully stir and guide the material, greatly improving the mixing effect of the material, thereby improving the efficiency of the emulsification reaction and shortening the reaction time. Attached Figure Description

[0025] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0026] Figure 1 This is a schematic diagram of the overall structure of the efficient and stable emulsification reaction device of this utility model;

[0027] Figure 2 This is a schematic diagram of the transverse shock absorption component structure of the efficient and stable emulsification reaction device of this utility model;

[0028] Figure 3 This is a schematic diagram of the casing structure of the efficient and stable emulsification reaction device of this utility model;

[0029] Figure 4 This is a schematic diagram of the side structure of the efficient and stable emulsification reaction device of this utility model;

[0030] Figure 5 This is a cross-sectional structural diagram of the efficient and stable emulsification reaction device of this utility model.

[0031] In the diagram: 1. Emulsifying tank; 2. Support column; 3. First vertical damping assembly; 4. Fixing ring; 5. Connecting ring; 6. Horizontal damping assembly; 7. Discharge pipe; 8. Support plate; 9. Second vertical damping assembly; 10. Rotating shaft; 11. Drive motor; 12. Propeller agitator; 13. Anchor agitator; 14. Support rod; 15. Cover. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] like Figures 1-5 As shown, this utility model provides a technical solution: an efficient and stable emulsification reaction device, including an emulsification tank 1, a support column 2 at the lower end of the emulsification tank 1, a cone at the lower end of the emulsification tank 1, and a discharge pipe 7 connected to the lowest end of the cone. A valve is installed inside the discharge pipe 7. The cone structure design allows the material to flow more concentratedly to the discharge pipe 7 connected to the lowest end during discharge, avoiding material residue at the bottom of the tank.

[0034] A support plate 8 is provided at the upper end of the emulsification tank 1. A rotating shaft 10 is rotatably connected inside the support plate 8. A drive motor 11 is connected to the upper end of the support plate 8. The drive end of the drive motor 11 is connected to the rotating shaft 10. Starting the drive motor 11 will drive the rotating shaft 10 to rotate. A propeller-type stirring paddle 12 is connected to the lower end of the rotating shaft 10. The blades of the propeller-type stirring paddle 12 are usually spiral-shaped. When the blades rotate at high speed with the rotating shaft 10, the blades exert a force on the surrounding materials, causing the materials to flow in the axial direction, thereby forming an up-and-down circulating material flow in the emulsification tank 1. An anchor-type stirring paddle 13 is connected to the lower end of the propeller-type stirring paddle 12. The anchor-type stirring paddle 13 is located at the bottom of the emulsification tank 1. The anchor-type stirring paddle 13 scrapes and turns the materials at the bottom of the tank by rotating, ensuring that the materials at the bottom of the tank are fully mixed with the materials in other parts, and further improving the uniformity of emulsification.

[0035] A support rod 14 is connected to the lower end of the support plate 8. The support rod 14 is located at the outer end of the rotating shaft 10. A cover 15 is connected to the lower end of the support rod 14. The propulsion stirring paddle 12 is located inside the cover 15. Holes are opened at both the outer and upper ends of the cover 15. The rotating shaft 10 is rotatably connected inside the cover 15. The cover 15 can guide the flow path of the material. When the propulsion stirring paddle 12 rotates, the material inside the cover 15 forms a specific flow pattern under the action of the paddle blades, which enhances the stirring effect and makes the material form a more effective circulation and mixing inside and outside the cover 15.

[0036] The outer end of the emulsifying tank 1 is provided with a stabilizing mechanism, which includes: a first vertical shock absorber 3, multiple fixed rings 4, a connecting ring 5, and a horizontal shock absorber 6. The first vertical shock absorber 3 is connected to the upper end of the support column 2. When the emulsifying tank 1 is vibrated in the vertical direction, the first vertical shock absorber 3 can absorb and buffer the vibration kinetic energy. The fixed rings 4 are connected by a connecting rod. The lowermost fixed ring 4 is connected to the upper end of the first vertical shock absorber 3. The connecting ring 5 is connected to the outer end of the emulsifying tank 1. The connecting ring 5 is located inside the fixed ring 4. The outer end of the connecting ring 5 is set in a tooth shape. One side of the tooth is radially perpendicular to the surface of the emulsifying tank 1, and the other side is perpendicular to the radially perpendicular plane.

[0037] One end of the transverse damping component 6 is connected to the connecting ring 5, and the other end is connected to the inner side of the fixing ring 4. The transverse damping component 6 is set along the radial vertical line of the emulsifying tank 1. In the horizontal direction, when the tank wall vibrates due to the impact of liquid vortex, the transverse damping component 6 can effectively absorb the vibration energy and respond synchronously from multiple angles, greatly reducing the vibration of the emulsifying tank 1 in the horizontal direction and ensuring the stability of equipment operation.

[0038] Both the first vertical damping component 3 and the horizontal damping component 6 are composed of springs and dampers. The second vertical damping component 9 is connected between the support plate 8 and the emulsifying tank 1. During the emulsification process, in addition to the vertical vibration transmitted from the bottom support column 2, the vibration generated by the operation of the drive motor 11 may also be transmitted to the top of the emulsifying tank 1 through the support plate 8, causing vibration at the top. In response to this situation, the second vertical damping component 9 further reduces the vertical vibration of the top of the emulsifying tank 1 through the coordinated work of the spring and the damper.

[0039] Working principle: When in use, pour the material to be emulsified into the emulsification tank 1, start the drive motor 11, drive the rotating shaft 10 to rotate, and the propeller-type stirring paddle 12 connected to the lower end of the rotating shaft 10 starts to rotate, forming an axial flow in the emulsification tank 1, so that the material is circulated and mixed. At the same time, the anchor-type stirring paddle 13 connected to the lower end of the propeller-type stirring paddle 12 also rotates. The anchor-type stirring paddle 13 is close to the bottom of the emulsification tank 1, effectively stirring the material at the bottom of the tank and preventing the material from settling. The two work together to improve the uniformity of emulsification.

[0040] During the stirring process, the liquid inside the emulsification tank 1 forms a vortex, which generates a horizontal impact force on the tank wall, causing the emulsification tank 1 to vibrate horizontally. At this time, the transverse damping component 6, which is set along the radial vertical line of the emulsification tank 1, plays a role. Its spring and damper work together to absorb and buffer the vibration energy, reducing the horizontal vibration. At the same time, the first vertical damping component 3 and the second vertical damping component 9 are also working to reduce the vertical vibration of the emulsification tank 1 caused by the weight of the equipment itself, stirring, and external vertical interference.

[0041] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0042] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A highly efficient and stable emulsification reaction apparatus, comprising an emulsification tank (1), characterized in that: The lower end of the emulsifying tank (1) is provided with a support column (2), and the outer end of the emulsifying tank (1) is provided with a stabilizing mechanism, which includes: The first vertical damping component (3) is connected to the upper end of the support column (2); Multiple fixing rings (4) are connected by connecting rods, and the lowest fixing ring (4) is connected to the upper end of the first vertical damping component (3); A connecting ring (5) is connected to the outer end of the emulsifying tank (1), and the connecting ring (5) is located inside the fixing ring (4); A transverse damping component (6) is provided, with one end connected to a connecting ring (5) and the other end connected to the inner side of a fixing ring (4). The transverse damping component (6) is arranged along the radial vertical line of the emulsifying tank (1). The first vertical damping component (3) and the horizontal damping component (6) are both composed of springs and dampers.

2. The efficient and stable emulsification reaction apparatus according to claim 1, characterized in that: The lower end of the emulsification tank (1) is provided with a cone shape, and the lowest end of the cone is connected to a discharge pipe (7), and a valve is provided inside the discharge pipe (7).

3. The efficient and stable emulsification reaction apparatus according to claim 1, characterized in that: The emulsifying tank (1) is provided with a support plate (8) at the upper end, and a second vertical shock absorption component (9) is connected between the support plate (8) and the emulsifying tank (1).

4. The efficient and stable emulsification reaction apparatus according to claim 3, characterized in that: A rotating shaft (10) is rotatably connected inside the support plate (8), and a drive motor (11) is connected to the upper end of the support plate (8). The drive end of the drive motor (11) is connected to the rotating shaft (10).

5. The efficient and stable emulsification reaction apparatus according to claim 4, characterized in that: The lower end of the rotating shaft (10) is connected to a propulsion stirring paddle (12), and the lower end of the propulsion stirring paddle (12) is connected to an anchor stirring paddle (13), which is located at the bottom of the emulsification tank (1).

6. The efficient and stable emulsification reaction apparatus according to claim 5, characterized in that: The lower end of the support plate (8) is connected to a support rod (14), which is located at the outer end of the rotating shaft (10). The lower end of the support rod (14) is connected to a cover (15), and the propulsion stirring paddle (12) is located inside the cover (15).

7. The efficient and stable emulsification reaction apparatus according to claim 6, characterized in that: The outer end and the upper end of the cover (15) are both provided with holes, and the rotating shaft (10) is rotatably connected inside the cover (15).

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