Detergent production reactor

By combining a lifting structure and a stirring and cleaning structure, the problem of detergent adhering to the inner wall of the reactor and being difficult to clean is solved, achieving the effect of efficient cleaning and simplifying the reactor structure.

CN224524769UActive Publication Date: 2026-07-21YIFENG GRAIN & OIL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YIFENG GRAIN & OIL CO LTD
Filing Date
2025-08-19
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In the detergent production reactor, detergent tends to adhere to the inner wall during production, making it difficult to clean. Furthermore, the complex internal flushing structure increases the complexity of the reactor.

Method used

A reactor comprising a lifting structure, a driving structure, and a stirring and cleaning structure was designed. The lid and scraper are moved up and down by an electric telescopic rod to scrape off the deposits on the inner wall, and stirring and spray cleaning are achieved by a gear system driven by a motor, which simplifies the reactor structure.

Benefits of technology

It achieves efficient cleaning of detergents and improves reaction efficiency, simplifies reactor structure, and enhances operational convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detergent production reactor, including the reaction bucket, the fixed seat is fixed to the reaction bucket bottom, the bucket cover is fixed to the reaction bucket top through the elevating system, the bucket cover top one end is fixed with drive structure, the stirring cleaning structure is fixed in the bucket cover top middle position. Through the electric telescopic handle in elevating system drive bucket cover and the scraper up and down movement, make the scraper along the reaction bucket inner wall move to and fro, will the detergent that adheres hang out clean, and the cleaning is convenient, through drive structure drive stirring cleaning structure rotates to the detergent raw material stirring mixes, and makes the detergent raw material fully react, and the connecting pipe top end is linked with the water pipe, and the spray head is fixed to all in the stirring pipe end portion, when the inside of reaction bucket is cleaned, opens the valve no.
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Description

Technical Field

[0001] This application relates to the field of detergent production technology, specifically detergent production reactors. Background Technology

[0002] Detergents are indispensable cleaning products in daily life, widely used in households, industry, and commerce. They remove stains, grease, and other impurities through chemical action, keeping items clean. Detergents are specially formulated products used for cleaning through a washing process. Their main components typically consist of surfactants, builders, and additives. There are many types of detergents, which can be classified into heavy-duty detergents and light-duty detergents according to the type of dirt they remove. The production process of detergents requires adding materials into a reactor for reaction.

[0003] The detergent has a certain viscosity after the production reaction, and some of it will adhere to the inner wall of the reactor. The reactor is usually barrel-shaped and has a certain depth, which makes it difficult to clean the detergent adhering to the inner wall of the reactor. Moreover, when rinsing the inner wall of the reactor, it is necessary to set up a separate rinsing structure inside the reactor to thoroughly rinse the inner wall of the reactor, which increases the complexity of the reactor.

[0004] Therefore, we need to provide a detergent production reactor. Utility Model Content

[0005] This embodiment provides a detergent production reactor, which solves the problems that the reactor has a certain depth, making it inconvenient to clean the detergent adhering to the inner wall of the reactor, and that when rinsing the inner wall of the reactor, it is necessary to set up an additional rinsing structure inside the reactor to thoroughly rinse the inner wall of the reactor, which increases the internal complexity of the reactor.

[0006] According to one aspect of this application, a detergent production reactor is provided, comprising a reaction tank, the bottom end of which is fixed to a mounting base, the detergent production reactor further comprising:

[0007] The top of the reaction vessel is fixed to the lid via the lifting structure.

[0008] A drive structure is fixed to one end of the top of the bucket lid;

[0009] A stirring and cleaning structure is fixed at the center of the top of the bucket lid.

[0010] Furthermore, the lifting structure includes an electric telescopic rod and a fixing plate, with the bottom end of the electric telescopic rod fixed to the top of a fixing seat on one side of the reaction tank.

[0011] Furthermore, a fixing plate is fixed to the top of the electric telescopic rod, one end of the fixing plate is fixed to the side wall of the barrel lid, and the bottom end of the barrel lid is snapped into the top of the reaction barrel.

[0012] Furthermore, a feed hopper is fixed to the top of the reaction vessel at the end away from the electric telescopic rod, and a protective frame is fixed inside the lid on one side of the feed hopper.

[0013] Furthermore, the drive structure includes a motor and a gear. The motor is fixed at the top of the bucket lid at the end away from the feed hopper, and the output end of the motor is fixed to the gear through the top of the bucket lid.

[0014] Furthermore, the stirring and cleaning structure includes a water supply pipe, a connector, a valve, a connecting pipe, a gear, a stirring pipe, and a spray head. The water supply pipe is L-shaped, with its bottom end fixed to the top of the connector, and a valve is fixed on the water supply pipe.

[0015] Furthermore, the connector is fixed at the middle position of the top of the barrel lid, and a connecting pipe is rotatably connected to the bottom end of the connector. The bottom end of the connecting pipe extends through the top of the barrel lid and the bottom of the protective frame to the bottom of the reaction vessel. The connecting pipe is rotatably connected to the top of the barrel lid and the protective frame.

[0016] Furthermore, a second gear is fixed to the top of the connecting pipe, the second gear meshing with the first gear, and multiple sets of stirring tubes are fixed on the connecting pipe. A spray head is fixed to the end of the stirring tube away from the connecting pipe, and the stirring tube is connected to the connecting pipe.

[0017] Furthermore, a discharge pipe is fixed in the middle of the bottom of the reaction tank, and a valve is fixed on the discharge pipe.

[0018] Furthermore, connecting rods are fixed to the inner walls of both ends of the barrel cover at the bottom of the protective frame, and the bottom ends of the connecting rods are fixed to the top ends of the scraper. The diameter of the scraper is consistent with the inner diameter of the reaction barrel.

[0019] The advantages of this application are:

[0020] 1. The lid of the reaction tank is fixed at the top by a lifting structure. A scraper is fixed to the bottom of the lid by a connecting rod. After the detergent has reacted and discharged from the discharge pipe, the lid is moved upward by the electric telescopic rod in the lifting structure, which in turn moves the scraper upward. The end of the scraper overlaps with the inner wall of the reaction tank. When the scraper moves upward, it scrapes off the detergent adhering to the inner wall of the reaction tank. If the detergent is not cleaned, the scraper can be moved downward by the electric telescopic rod to scrape back and forth to remove the adhering detergent. Cleaning is convenient.

[0021] 2. A stirring and cleaning structure is fixed in the middle of the top of the bucket lid. The bucket lid drive structure drives the stirring and cleaning structure. During the detergent reaction, the motor in the drive structure drives gear one to rotate, and gear two, which meshes with gear one, rotates accordingly. This drives the connecting pipe and stirring pipe to rotate, stirring and mixing the detergent raw materials, allowing the detergent raw materials to react fully and improving the reaction efficiency. The connecting pipe is connected to the stirring pipe, and the top of the connecting pipe is connected to the water supply pipe. Spray heads are fixed at the ends of the stirring pipe. When cleaning the inside of the reaction bucket, valve one on the water supply pipe is opened, allowing water to pass through the connecting pipe and stirring pipe and rinse the inside of the reaction bucket from the spray heads. The stirring and rinsing in the reactor are set on the same structure, which simplifies the reactor structure, improves the reactor performance, and makes the reactor easy to operate. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of one embodiment of this application;

[0024] Figure 2 This is a front view structural diagram of one embodiment of this application;

[0025] Figure 3 This is a schematic diagram of the overall structure connecting the bucket lid and scraper according to one embodiment of this application;

[0026] Figure 4 This is a schematic diagram of the overall structure of the driving structure and the stirring and cleaning structure according to one embodiment of this application.

[0027] In the diagram: 1. Reaction tank; 2. Fixed base; 3. Feed hopper; 4. Lifting structure; 401. Electric telescopic rod; 402. Fixed plate; 5. Tank lid; 6. Drive structure; 601. Motor; 602. Gear 1; 7. Stirring and cleaning structure; 701. Water supply pipe; 702. Connector; 703. Valve 1; 704. Connecting pipe; 705. Gear 2; 706. Stirring pipe; 707. Spray head; 8. Protective frame; 9. Discharge pipe; 10. Valve 2; 11. Connecting rod; 12. Scraper. Detailed Implementation

[0028] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present application.

[0029] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0030] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0031] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0032] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0033] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0034] Please see Figure 1-4 As shown, the detergent production reactor includes a reaction tank 1, with a fixing base 2 fixed to the bottom of the reaction tank 1. The detergent production reactor also includes:

[0035] The top of the reaction vessel 1 is fixed with a lid 5 via the lifting structure 4.

[0036] Drive structure 6, one end of the top of the bucket lid 5 is fixed with drive structure 6;

[0037] The stirring and cleaning structure 7 is fixed at the top center of the bucket lid 5.

[0038] The lifting structure 4 includes an electric telescopic rod 401 and a fixing plate 402. The bottom end of the electric telescopic rod 401 is fixed to the top of the fixing seat 2 on one side of the reaction tank 1.

[0039] The top of the electric telescopic rod 401 is fixed with a fixing plate 402. One end of the fixing plate 402 is fixed to the side wall of the barrel cover 5, and the bottom end of the barrel cover 5 is engaged with the top of the reaction barrel 1.

[0040] A feed hopper 3 is fixed to the top of the reaction tank 1 at the end away from the electric telescopic rod 401, and a protective frame 8 is fixed inside the tank cover 5 on one side of the feed hopper 3.

[0041] The drive structure 6 includes a motor 601 and a gear 602. The motor 601 is fixed at the top of the bucket cover 5 away from the feed hopper 3, and the output end of the motor 601 passes through the top of the bucket cover 5 and is fixed with the gear 602.

[0042] The stirring and cleaning structure 7 includes a water supply pipe 701, a connector 702, a valve 703, a connecting pipe 704, a gear 705, a stirring pipe 706, and a spray head 707. The water supply pipe 701 is L-shaped, and the bottom end of the water supply pipe 701 is fixed to the top end of the connector 702. The valve 703 is fixed on the water supply pipe 701.

[0043] The connector 702 is fixed at the top center of the lid 5. The bottom end of the connector 702 is rotatably connected to the connecting pipe 704. The bottom end of the connecting pipe 704 passes through the top of the lid 5 and the bottom of the protective frame 8 and extends to the bottom of the reaction vessel 1. The connecting pipe 704 is rotatably connected to the top of the lid 5 and the protective frame 8.

[0044] A second gear 705 is fixed to the top of the connecting pipe 704. The second gear 705 meshes with the first gear 602. Multiple sets of stirring pipes 706 are fixed on the connecting pipe 704. A spray head 707 is fixed to the end of the stirring pipe 706 away from the connecting pipe 704. The stirring pipe 706 is connected to the connecting pipe 704.

[0045] A discharge pipe 9 is fixed in the middle of the bottom of the reaction tank 1, and a valve 2 10 is fixed on the discharge pipe 9.

[0046] Connecting rods 11 are fixed to the inner walls of both ends of the barrel cover 5 at the bottom of the protective frame 8. The bottom ends of the connecting rods 11 are fixed to the top ends of the scraper 12. The diameter of the scraper 12 is the same as the inner diameter of the reaction barrel 1.

[0047] Working principle and usage: All electrical components in this application are externally connected to a power supply and control device during use. First, the detergent production raw materials are poured from the feed hopper 3 into the reaction tank 1. Then, the motor 601 drives gear 602 to rotate, and gear 705, meshing with gear 602, rotates accordingly, thereby driving the connecting pipe 704 and the stirring pipe 706 to rotate, stirring and mixing the detergent raw materials to ensure a complete reaction. After the detergent reaction is complete, valve 10 on the discharge pipe 9 is opened, allowing the detergent to be discharged from the discharge pipe 9. Then, the electric telescopic rod 401 in the lifting structure 4 moves the tank lid 5 upward, thereby moving the scraper 12 upward. The end of the scraper 12 overlaps with the inner wall of the reaction tank 1, scraping... When plate 12 moves upward, it scrapes off the detergent adhering to the inner wall of reaction tank 1. If the detergent is not completely removed, the scraper 12 can be moved downward by the electric telescopic rod 401 to scrape back and forth and remove the adhering detergent, making cleaning convenient. The connecting pipe 704 is connected to the stirring pipe 706, and the top of the connecting pipe 704 is connected to the water supply pipe 701. The ends of the stirring pipe 706 are all fixed with spray heads 707. When cleaning the inside of reaction tank 1, the valve 703 on the water supply pipe 701 is opened, so that water flows through the connecting pipe 704 and the stirring pipe 706 and is sprayed onto the inside of reaction tank 1 from the spray heads 707. The stirring and rinsing in the reactor are set on the same structure, which simplifies the structure of the reactor, improves the performance of the reactor, and makes the operation of the reactor convenient.

[0048] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A detergent production reactor, comprising a reaction tank (1), wherein a fixing base (2) is fixed to the bottom end of the reaction tank (1), characterized in that, The detergent production reactor also includes: The top of the reaction vessel (1) is fixed with a lid (5) via the lifting structure (4). Drive structure (6), the top end of the bucket lid (5) is fixed with drive structure (6); A stirring and cleaning structure (7) is fixed at the top center of the bucket lid (5); The stirring and cleaning structure (7) includes a water supply pipe (701), a connector (702), a valve (703), a connecting pipe (704), a gear (705), a stirring pipe (706), and a spray head (707). The water supply pipe (701) is L-shaped, and the bottom end of the water supply pipe (701) is fixed to the top end of the connector (702). The valve (703) is fixed on the water supply pipe (701). The connector (702) is fixed at the top center of the barrel cover (5). The bottom end of the connector (702) is rotatably connected to the connecting pipe (704). The bottom end of the connecting pipe (704) extends through the top of the barrel cover (5) and the bottom of the protective frame (8) to the bottom of the reaction vessel (1). The connecting pipe (704) is rotatably connected to the top of the barrel cover (5) and the protective frame (8). The top end of the connecting pipe (704) is fixed with a second gear (705), which meshes with the first gear (602). Multiple sets of stirring pipes (706) are fixed on the connecting pipe (704). A spray head (707) is fixed at the end of the stirring pipe (706) away from the connecting pipe (704). The stirring pipe (706) is connected to the connecting pipe (704).

2. The detergent production reactor according to claim 1, characterized in that: The lifting structure (4) includes an electric telescopic rod (401) and a fixing plate (402). The bottom end of the electric telescopic rod (401) is fixed to the top of the fixing seat (2) on one side of the reaction tank (1).

3. The detergent production reactor according to claim 2, characterized in that: The top of the electric telescopic rod (401) is fixed with a fixing plate (402), one end of the fixing plate (402) is fixed to the side wall of the barrel cover (5), and the bottom end of the barrel cover (5) is snapped into the top of the reaction barrel (1).

4. The detergent production reactor according to claim 1, characterized in that: The top of the reaction vessel (1) is fixed with a feed hopper (3) at the end away from the electric telescopic rod (401), and a protective frame (8) is fixed inside the lid (5) on one side of the feed hopper (3).

5. The detergent production reactor according to claim 1, characterized in that: The drive structure (6) includes a motor (601) and a gear (602). The motor (601) is fixed at the top of the bucket cover (5) away from the feed hopper (3). The output end of the motor (601) passes through the top of the bucket cover (5) and is fixed with the gear (602).

6. The detergent production reactor according to claim 1, characterized in that: The bottom of the reaction vessel (1) is fixed with a discharge pipe (9), and a valve (10) is fixed on the discharge pipe (9).

7. The detergent production reactor according to claim 4, characterized in that: Connecting rods (11) are fixed to the inner walls of both ends of the bucket lid (5) at the bottom of the protective frame (8). The bottom end of the connecting rod (11) is fixed to the top of both ends of the scraper (12). The diameter of the scraper (12) is the same as the inner diameter of the reaction tank (1).