A sprayable and agitable impregnation apparatus

Abstract

The utility model discloses a kind of impregnation equipment of spraying and stirring, belong to impregnation equipment technical field.A kind of impregnation equipment of spraying and stirring, including equipment shell, the upper of equipment shell is equipped with shower tray, the inside of shower tray is equipped with electric heater, the lower end of liquid guide pipe is provided with spray head, the outside of liquid guide pipe is surrounded by electric heating ring, the middle of equipment shell is equipped with regulating valve, the lower of regulating valve is equipped with vacuum pump.The utility model solves the problem that impregnation liquid import is affected by temperature, condensation is generated, impregnation work is affected in the actual use process of existing impregnation equipment, the electric heating ring of the utility model is heated by opening electric heater, the electric heating ring that surrounds the outside of liquid guide pipe heats the impregnation liquid inside, so that the impregnation liquid into liquid guide pipe has flowability, prevent plugging in spray head, improve spraying effect, adopt annular ring and spray head to carry out uniform impregnation work to the grain inside equipment shell.

Description

Technical Field

[0001] This utility model relates to the field of impregnation equipment technology, specifically to an impregnation device that can spray and stir. Background Technology

[0002] Soaking grains before grinding is an essential step. For varieties with hard outer shells, such as sorghum and buckwheat, proper soaking can reduce grinding resistance and improve the uniformity of grinding. Scientific soaking treatment can significantly improve overall efficiency for specific grain varieties and processing purposes.

[0003] Chinese patent CN206866546U discloses a vacuum impregnation device, including a tank and a tank lid. The beneficial effects of this patent are that the material adhering to each other can be loosened by rotating the impregnation basket during impregnation, and the flow of liquid can also accelerate the process of the impregnation liquid penetrating into the material.

[0004] In actual use, the impregnation equipment described in the above patent is affected by temperature when the impregnation liquid is introduced, causing condensation and affecting the impregnation process. Utility Model Content

[0005] The purpose of this invention is to provide an impregnation device that can spray and stir, which solves the problem mentioned in the background art that the impregnation liquid is affected by temperature during actual use, resulting in condensation and affecting the impregnation work.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an impregnation device capable of spraying and stirring, comprising a device housing, a spray plate installed on the top of the device housing, an electric heater installed inside the spray plate, a liquid guide pipe installed in the middle of the spray plate, a nozzle provided at the lower end of the liquid guide pipe, an electric heating ring surrounding the outside of the liquid guide pipe, a regulating valve installed in the middle of the device housing, and a vacuum pump installed below the regulating valve.

[0007] Preferably, one end of the spray plate is hinged to the upper end of the equipment housing, and the lower end of the spray plate is provided with a sealing ring for sealing the upper end of the equipment housing.

[0008] Preferably, a feeding pipe is installed at one end of the spray plate, an electric pump is sealed to one end of the feeding pipe, the water inlet of the electric pump is connected to the impregnation liquid, and a solenoid valve is connected to one end of the feeding pipe, the solenoid valve being sealed to the liquid guide pipe.

[0009] Preferably, a discharge port is installed on one side of the lower end of the equipment housing, and a servo motor and a reducer are fixedly connected to the lower end of the equipment housing. An agitator is installed inside the equipment housing, and the servo motor is connected to the agitator through the reducer. The height of the agitator is lower than the installation height of the regulating valve.

[0010] Preferably, both ends of the regulating valve are sealed to the equipment housing via flanges, and a positioning frame is installed on the outside of the regulating valve. A valve plate is slidably connected inside the positioning frame, and the valve plate extends into the inside of the regulating valve and is sealed to the regulating valve and the equipment housing.

[0011] Preferably, a hydraulic cylinder is installed at the rear end of the positioning frame, and the two ends of the hydraulic cylinder are fixedly connected to the valve plate and the positioning frame, respectively.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. The spray plate installed on the top of the equipment housing of this utility model introduces the impregnation liquid. An electric pump is used in conjunction with a feeding pipe for conveying. After the material is fed into the spray plate, the solenoid valve is opened, and the impregnation liquid enters the liquid guide pipe. The electric heater is turned on to heat the electric heating ring. The electric heating ring surrounding the outside of the liquid guide pipe heats the impregnation liquid inside, thereby making the impregnation liquid entering the liquid guide pipe fluid, preventing blockage in the spray head, and improving the spraying effect. The ring-shaped spray head is used to uniformly impregnate the grain inside the equipment housing.

[0014] 2. The regulating valve installed on the upper part of the equipment housing of this utility model can seal the equipment housing in sections, so that the structure can maintain the sealing effect during the vacuum pump operation, preventing the structure of the spray plate from being affected by the vacuum and affecting the spraying work. Furthermore, the valve plate is driven by a hydraulic cylinder to move, which is convenient to switch on and off and easy to operate. Under the vacuum conditions of the equipment housing, the impregnation effect is improved. Turning on the servo motor power drives the reducer to drive the stirring paddle to stir the grain and impregnation liquid for impregnation, which is more efficient. Attached Figure Description

[0015] Figure 1 This is an axonometric view of the front view of this utility model;

[0016] Figure 2 This is an axonometric view of the side of this utility model;

[0017] Figure 3 This is a top-view isometric view of the housing of the device of this utility model;

[0018] Figure 4 This is an isometric view of the spray plate of this utility model from below.

[0019] In the diagram: 1. Equipment housing; 101. Discharge port; 2. Spray plate; 201. Electric heater; 202. Solenoid valve; 203. Feeding pipe; 204. Electric pump; 205. Liquid guide pipe; 206. Electric heating ring; 207. Nozzle; 3. Regulating valve; 301. Positioning frame; 302. Hydraulic cylinder; 303. Valve plate; 4. Vacuum pump; 5. Servo motor; 501. Reducer; 502. Agitator. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] To address the issue of condensation caused by temperature variations in the impregnation liquid during the actual use of existing impregnation equipment, which affects the impregnation process, please refer to [link to relevant documentation]. Figure 1 - Figure 4 This embodiment provides the following technical solution:

[0022] This embodiment of a sprayable and agitated impregnation device includes a housing 1, a spray plate 2 mounted on the top of the housing 1, an electric heater 201 installed inside the spray plate 2, a liquid guide pipe 205 mounted in the middle of the spray plate 2, a nozzle 207 mounted at the lower end of the liquid guide pipe 205, an electric heating ring 206 surrounding the outside of the liquid guide pipe 205, a regulating valve 3 mounted in the middle of the housing 1, and a vacuum pump 4 mounted below the regulating valve 3. The electric heater 201 heats the electric heating ring 206, and the electric heating ring 206 surrounding the outside of the liquid guide pipe 205 heats the impregnation liquid inside, thereby making the impregnation liquid entering the liquid guide pipe 205 flowable, preventing blockage in the nozzle 207, improving the spraying effect, and using the annular nozzle 207 to uniformly impregnate the grains (sorghum, buckwheat, etc.) inside the housing 1.

[0023] One end of the spray plate 2 is hinged to the upper end of the equipment housing 1, and the lower end of the spray plate 2 is provided with a sealing ring for sealing the upper end of the equipment housing 1. By opening the spray plate 2, the material to be impregnated is introduced into the interior of the equipment housing 1.

[0024] In addition, a feeding pipe 203 is installed at one end of the spray plate 2. An electric pump 204 is sealed to one end of the feeding pipe 203. The water inlet of the electric pump 204 is connected to the impregnation liquid. A solenoid valve 202 is connected to one end of the feeding pipe 203. The solenoid valve 202 is sealed to the liquid guide pipe 205. The spray plate 2 set above the equipment housing 1 introduces the impregnation liquid. The electric pump 204 is used in conjunction with the feeding pipe 203 for conveying. After the material is fed into the spray plate 2, the impregnation liquid enters the liquid guide pipe 205 by opening the solenoid valve 202.

[0025] Specifically, the impregnation liquid is introduced through the spray plate 2 located on the top of the equipment housing 1. An electric pump 204 is used in conjunction with the feeding pipe 203 for conveying. After the material is fed into the spray plate 2, the impregnation liquid enters the liquid guide pipe 205 by opening the solenoid valve 202. The electric heater 201 is turned on to heat the electric heating ring 206. The electric heating ring 206 surrounding the outside of the liquid guide pipe 205 heats the impregnation liquid inside, thereby making the impregnation liquid entering the liquid guide pipe 205 fluid, preventing blockage in the nozzle 207, and improving the spraying effect. The ring-shaped nozzle 207 is used to uniformly impregnate the grain inside the equipment housing 1.

[0026] To address the issue of low impregnation efficiency in existing impregnation equipment during practical use, which affects long-term operation, please refer to... Figure 1 - Figure 4 This embodiment provides the following technical solution:

[0027] In this embodiment, a discharge port 101 is installed on one side of the lower end of the equipment housing 1, and a servo motor 5 and a reducer 501 are fixedly connected to the lower end of the equipment housing 1. A stirring paddle 502 is installed inside the equipment housing 1. The servo motor 5 is connected to the stirring paddle 502 through the reducer 501. The height of the stirring paddle 502 is lower than the installation height of the regulating valve 3. When the power of the servo motor 5 is turned on, the reducer 501 drives the stirring paddle 502 to stir the grain and the soaking liquid, and carry out the soaking work, which is more efficient.

[0028] Furthermore, both ends of the regulating valve 3 are sealed to the equipment housing 1 through flanges, and a positioning frame 301 is installed on the outside of the regulating valve 3. A valve plate 303 is slidably connected inside the positioning frame 301. The valve plate 303 extends into the inside of the regulating valve 3 and is sealed to the regulating valve 3 and the equipment housing 1. The regulating valve 3 installed on the upper part of the equipment housing 1 can seal the equipment housing 1 in sections, so that the vacuum pump 4 can maintain the structural sealing effect during the vacuuming operation.

[0029] The positioning frame 301 is equipped with a hydraulic cylinder 302 at its rear end. The two ends of the hydraulic cylinder 302 are fixedly connected to the valve plate 303 and the positioning frame 301, respectively. The valve plate 303 is moved by the hydraulic cylinder 302, which facilitates opening and closing and makes operation convenient. Under the vacuum conditions of the equipment housing 1, the impregnation effect is improved.

[0030] Specifically, the regulating valve 3 installed on the upper part of the equipment housing 1 can seal the equipment housing 1 in sections, so that the vacuum pump 4 can maintain the structural sealing effect during the vacuum operation, preventing the structure of the spray plate 2 from being affected by the vacuum and affecting the spraying work. In addition, the valve plate 303 is driven by the hydraulic cylinder 302 to move, which is convenient to switch on and off and easy to operate. Under the vacuum conditions of the equipment housing 1, the impregnation effect is improved. When the servo motor 5 is powered on, the reducer 501 drives the stirring paddle 502 to stir the grain and impregnation liquid for impregnation, which is more efficient.

[0031] Working principle: In use, open the spray plate 2 and introduce the material to be impregnated into the equipment housing 1. Turn on the servo motor 5 to drive the reducer 501 to drive the stirring paddle 502, stirring the grain and impregnation liquid for impregnation, thus improving efficiency. Then, the impregnation liquid is introduced through the spray plate 2 located above the equipment housing 1. An electric pump 204 is used in conjunction with the feeding pipe 203 for conveying. After the material is fed into the spray plate 2, the solenoid valve 202 is opened, and the impregnation liquid enters the liquid guide pipe 205. The electric heater 201 is turned on to heat the electric heating ring 206, which surrounds the outside of the liquid guide pipe 205. The impregnation liquid in the part is heated, so that the impregnation liquid entering the liquid guide pipe 205 has fluidity, preventing blockage in the nozzle 207 and improving the spraying effect. The annular nozzle 207 is used to uniformly impregnate the grain inside the equipment shell 1. After initial stirring, the valve plate 303 is moved by the hydraulic cylinder 302 to close the regulating valve 3, sealing the equipment shell 1 in sections. This allows the vacuum pump 4 to maintain the structural sealing effect during vacuuming, preventing the structure of the spray plate 2 from being affected by the vacuum and affecting the spraying work. Stirring and impregnation are carried out under vacuum. After impregnation is completed, the material is discharged by opening the discharge port 101.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A sprayable and agitated impregnation device, comprising a device housing (1), characterized in that, A spray plate (2) is installed on the top of the equipment housing (1). An electric heater (201) is installed inside the spray plate (2). A liquid guide pipe (205) is installed in the middle of the spray plate (2). A nozzle (207) is provided at the lower end of the liquid guide pipe (205). An electric heating ring (206) surrounds the outside of the liquid guide pipe (205). A regulating valve (3) is installed in the middle of the equipment housing (1). A vacuum pump (4) is installed below the regulating valve (3).

2. The impregnation device capable of spraying and stirring according to claim 1, characterized in that, One end of the spray plate (2) is hinged to the upper end of the equipment housing (1), and the lower end of the spray plate (2) is provided with a sealing ring for sealing the upper end of the equipment housing (1).

3. The impregnation device capable of spraying and stirring according to claim 2, characterized in that, One end of the spray plate (2) is equipped with a feeding pipe (203), and one end of the feeding pipe (203) is sealed to an electric pump (204). The pump inlet of the electric pump (204) is connected to the impregnation liquid. One end of the feeding pipe (203) is connected to a solenoid valve (202), and the solenoid valve (202) is sealed to the liquid guide pipe (205).

4. The impregnation device capable of spraying and stirring according to claim 1, characterized in that, A discharge port (101) is installed on one side of the lower end of the equipment housing (1), and a servo motor (5) and a reducer (501) are fixedly connected to the lower end of the equipment housing (1). A stirring paddle (502) is installed inside the equipment housing (1). The servo motor (5) is connected to the stirring paddle (502) through the reducer (501). The height of the stirring paddle (502) is lower than the installation height of the regulating valve (3).

5. The impregnation device capable of spraying and stirring according to claim 1, characterized in that, Both ends of the regulating valve (3) are sealed to the equipment housing (1) through flanges, and a positioning frame (301) is installed on the outside of the regulating valve (3). A valve plate (303) is slidably connected inside the positioning frame (301). The valve plate (303) extends into the inside of the regulating valve (3) and is sealed to the regulating valve (3) and the equipment housing (1).

6. The impregnation device capable of spraying and stirring according to claim 5, characterized in that, A hydraulic cylinder (302) is installed at the rear end of the positioning frame (301), and the two ends of the hydraulic cylinder (302) are fixedly connected to the valve plate (303) and the positioning frame (301) respectively.

Images