Dual-fluid heating nozzle

Abstract

The utility model relates to a kind of double-quality heating nozzles, including side-by-side connection double-quality valve block assembly (1) and heating valve block assembly (2), double-quality valve block (11) inside is equipped with gas pipeline (12) and liquid pipeline (13), two pipeline inlet end are respectively connected with gas check valve assembly (14) and liquid check valve assembly (15), the outlet end of mixed pipeline (16) between gas pipeline (12) and liquid pipeline (13) is sequentially connected with right-angle joint (17), connecting body (18) and nozzle (19), screw plug (191) is screwed in inside nozzle (19);Heating valve block (21) inside is equipped with mutually matched single-end die electric heating tube (22), temperature control switch (23) and temperature fuse (24), the back of heating valve block (21) is connected with circular DIN socket (26).The utility model has the advantages of significantly reducing lubricating medium viscosity, improving its fluidity and the uniformity of injection.

Description

Technical Field

[0001] This utility model relates to the field of lubrication system technology, and in particular to a dual-material heating nozzle. Background Technology

[0002] Heated nozzles have significant application value in the lubrication industry, especially for lubrication needs under low temperature, high viscosity, or special operating conditions. In industrial equipment lubrication scenarios, lubricating oils / greases are prone to problems such as increased viscosity and decreased fluidity at low temperatures. Traditional lubrication systems are prone to pipe blockage or uneven spraying, which has many adverse effects on subsequent lubrication.

[0003] Normally, the lubricating medium is preheated at the source. However, as the lubricating medium enters the nozzle through the pipeline, the temperature is gradually lost along the pipeline, and the temperature reaching the nozzle is insufficient to improve its flowability and viscosity. If the temperature is increased to compensate for the lost temperature, it will affect the performance and stability of the lubricating medium itself to some extent, greatly reducing the lubrication effect. Utility Model Content

[0004] The purpose of this invention is to solve the problems of existing nozzles being prone to clogging, uneven spraying, and poor lubrication in low-temperature environments. It provides a dual-material heating nozzle that can heat the lubricating medium to the optimal working temperature, significantly reducing its viscosity and improving the fluidity and uniformity of the lubricant spraying.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dual-mass heating nozzle includes a dual-mass valve block assembly and a heating valve block assembly connected side by side. The dual-mass valve block assembly has a gas pipeline and a liquid pipeline inside. The inlet end of the gas pipeline is connected to a gas one-way valve assembly, and the inlet end of the liquid pipeline is connected to a liquid one-way valve assembly. A mixing pipeline is connected between the gas pipeline and the liquid pipeline. The outlet end of the mixing pipeline is connected to a right-angle connector. The right-angle connector is then connected to the nozzle through a connector. A spiral plug is screwed into the nozzle to form a spiral mist that is sprayed out from the nozzle.

[0007] The heating valve block assembly has a heating valve block with a single-head mold electric heating tube, a temperature control switch and a temperature fuse that work together. The heating valve block has an annular groove on the side facing the dual valve block, and an O-ring is embedded in the annular groove. The back of the heating valve block is connected to a circular DIN socket, which is electrically connected to the single-head mold electric heating tube, the temperature control switch and the temperature fuse.

[0008] Furthermore, the gas check valve assembly and the liquid check valve assembly are located on the left side of the dual-mass valve block. The check valve assembly and the dual-mass valve block are connected by threads and a copper gasket is provided between them for sealing the left end face by pressing the copper gasket.

[0009] Furthermore, the gas pipeline and the liquid pipeline are arranged in parallel to each other, and their right ends are respectively connected to hexagonal socket plugs. The hexagonal socket plugs are connected to the right side of the dual-material valve block by threads, and a copper gasket is provided between them to press the copper gasket to seal the right end face.

[0010] Furthermore, the mixing pipeline and the liquid pipeline are arranged perpendicular to each other, and the upper end of the mixing pipeline is provided with an internal hexagon plug. The internal hexagon plug is connected to the upper part of the dual-material valve block by a thread, and a copper gasket is provided between the two to press the copper gasket to seal the upper end face.

[0011] Furthermore, thread sealant is applied to the right-angle connector, the connecting body, and the nozzle. The right-angle connector mates with the lower part of the dual-mass valve block and the two are connected by threads. The connecting body and the right-angle connector are also connected by threads. The nozzle and the connecting body are also connected by threads. The spiral plug is located in the inner cavity of the nozzle and forms an interference fit with the inner cavity of the nozzle.

[0012] Furthermore, the upper part of the heating valve block is connected to the internal hexagonal flat-end set screw by a thread, and the internal hexagonal flat-end set screw is coated with thread sealant. The lower end of the internal hexagonal flat-end set screw is directly facing the single-head mold electric heating tube. The lower part of the single-head mold electric heating tube is provided with a screw plug, which is also coated with thread sealant and is connected to the lower part of the heating valve block by a thread.

[0013] Furthermore, the temperature control switch is embedded in the temperature control switch mounting base, which is connected to two clamping screws. The sensing surface of the temperature control switch is in close contact with the heating valve block for real-time sensing of the heating temperature.

[0014] Furthermore, the circular DIN socket is coated with thread sealant and connected to the back of the heating valve block via threads. The circular DIN socket includes points 1, 2, 3, and PE. One end of the single-head mold electric heating tube is soldered to point 1, and the other end is pressed onto spring 1 with a high-temperature resistant soft silicone wire 1. The high-temperature resistant soft silicone wire 1 is then soldered to point 3. One end of the thermal fuse is soldered to a high-temperature resistant soft silicone wire 2. The high-temperature resistant soft silicone wire 2 is then soldered to point 2. The other end of the thermal fuse is pressed onto spring 2. The PE point is soldered to a high-temperature resistant soft silicone wire 3. The high-temperature resistant soft silicone wire 3 is then connected to an insulating terminal and pressed together with the temperature control switch mounting base to ground. Spring 1 and spring 2 are connected to the temperature control switch to form a circuit.

[0015] Compared with the prior art, the advantages of this utility model are as follows:

[0016] (1) This utility model can heat the lubricating medium to the optimal working temperature through precise temperature control technology, significantly reduce its viscosity, ensure smooth flow of lubricant in oil pipeline, and achieve uniform coverage of moving parts such as bearings and gears through atomized spraying;

[0017] (2) The gas mist sprayed by the heating nozzle of this utility model through the spiral pipe of the spiral plug is a spiral diffusion gas mist, which has a large lubrication range and is relatively uniform;

[0018] (3) The heating nozzle of this utility model adopts a main body separation assembly, and the dual-material valve block assembly and the heating valve block assembly are connected by threads, making the overall structure simpler and more convenient, and making it easier to replace and maintain later.

[0019] (4) In the heating nozzle circuit of this utility model, the temperature fuse can disconnect the circuit and stop the electric heating tube from heating when the system overheats, making the product safer and more reliable;

[0020] (5) The heating nozzle of this utility model has an IP54 protection rating, which further protects the product circuit safety. Attached Figure Description

[0021] Figure 1 This is a front view of the dual-material heating nozzle of this utility model;

[0022] Figure 2 This is a side view of the dual-material heating nozzle of this utility model;

[0023] Figure 3 This is a top view of the dual-material heating nozzle of this utility model;

[0024] Figure 4 for Figure 2 AA section view;

[0025] Figure 5 This is a side view of the heating valve block assembly of this utility model;

[0026] Figure 6 This is a top view of the heating valve block assembly of this utility model;

[0027] Figure 7 for Figure 6 BB cross-sectional view;

[0028] Figure 8 This is a wiring diagram of the heating valve block assembly of this utility model. Detailed Implementation Example

[0029] To make the present invention clearer, a dual-material heating nozzle of the present invention will be further described below with reference to the accompanying drawings. The specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0030] See Figures 1-3 A dual-material heating nozzle, characterized in that:

[0031] It includes a dual-material valve block assembly 1 and a heating valve block assembly 2 connected side by side;

[0032] See Figures 1-4 The dual-mass valve block assembly 1 has a gas pipeline 12 and a liquid pipeline 13 inside. The inlet end of the gas pipeline 12 is connected to a gas check valve assembly 14, and the inlet end of the liquid pipeline 13 is connected to a liquid check valve assembly 15. The gas check valve assembly 14 and the liquid check valve assembly 15 are located on the left side of the dual-mass valve block 11. The check valve assembly and the dual-mass valve block 11 are connected by threads and a copper gasket is provided between them for sealing the left end face by pressing the copper gasket.

[0033] The gas pipeline and the liquid pipeline 12 are parallel to each other and are connected by a mixing pipeline 16. The right ends of the gas pipeline 12 and the liquid pipeline 13 are respectively connected to the internal hexagonal plug 110. The internal hexagonal plug 110 is connected to the right side of the dual valve block 11 by threads, and a copper gasket is provided between them to press the copper gasket to seal the right end face.

[0034] The upper end of the mixing pipeline 16 is provided with an internal hexagon plug 111, which is connected to the upper part of the dual valve block 11 by a thread, and a copper gasket is provided between the two to press the copper gasket for sealing the upper end face.

[0035] The outlet end of the mixing pipeline 16 is connected to a right-angle connector 17, which is then connected to the nozzle 19 via a connector 18. Thread sealant is applied to the right-angle connector 17, connector 18, and nozzle 19. The right-angle connector 17 mates with the lower part of the dual valve block 11 and the two are connected by threads. The connector 18 is also connected to the right-angle connector 17 by threads, and the nozzle 19 is also connected to the connector 18 by threads.

[0036] A spiral plug 191 is screwed into the nozzle 19, and the spiral plug 191 and the inner cavity of the nozzle 19 form an interference fit.

[0037] See Figure 2 , Figures 5-8The heating valve block 21 of the heating valve block assembly 2 is equipped with a single-head mold electric heating tube 22, a temperature control switch 23 and a temperature fuse 24 that cooperate with each other. The heating valve block 21 has an annular groove 2a on the side facing the dual valve block 11. An O-ring 25 is embedded in the annular groove 2a. A circular DIN socket 26 is connected to the back of the heating valve block 21. The circular DIN socket 26 is connected to the single-head mold electric heating tube 22, the temperature control switch 23 and the temperature fuse 24 through electrical connections.

[0038] The upper part of the heating valve block 21 is connected to the internal hexagonal flat end set screw 27 by a thread, and the internal hexagonal flat end set screw 27 is coated with thread sealant. The lower end of the internal hexagonal flat end set screw 27 is directly facing the single-head mold electric heating tube 22. The lower part of the single-head mold electric heating tube 22 is provided with a screw plug 28, which is also coated with thread sealant and is connected to the lower part of the heating valve block 21 by a thread.

[0039] The temperature control switch 23 is embedded in the temperature control switch mounting base 29, which is connected to two clamping screws 210. The sensing surface of the temperature control switch 23 is in close contact with the heating valve block 21 for real-time sensing of the heating temperature.

[0040] See Figure 8 The circular DIN socket 26 is coated with thread sealant and connected to the back of the heating valve block 21 by threads. The circular DIN socket 26 includes point 1, point 2, point 3 and PE point. The wire at one end of the single-head mold electric heating tube 22 is soldered to point 1, and the wire at the other end is pressed onto the spring 211 by the high temperature resistant soft silicone wire 211. The high temperature resistant soft silicone wire 211 is then soldered to point 3.

[0041] One end of the thermal fuse 24 is soldered to the high-temperature resistant soft silicone wire 212, and the high-temperature resistant soft silicone wire 212 is then soldered to point 2. The other end of the thermal fuse 24 is pressed onto the spring 2. A transparent heat shrink sleeve is used to cover the thermal fuse and its connection. A hot air gun is used to blow the shrink sleeve to provide protection.

[0042] The PE point is connected to the high-temperature resistant soft silicone wire 213 by soldering. The high-temperature resistant soft silicone wire 213 is then connected to the insulating terminal and pressed together with the temperature control switch mounting base 29 to ground. The spring 1 and spring 2 are connected to the temperature control switch 23 to form a circuit.

[0043] In this embodiment, regarding the heating valve block: when the circular DIN socket 26 is connected to a 220V power supply, the temperature control switch 23 is in the closed state, and the single-head mold electric heating tube 22 works, transferring heat to the entire heating nozzle; when the temperature control switch 23 receives a 70°C signal, the temperature control switch 23 opens, and the single-head mold electric heating tube 22 stops heating until the temperature drops to the temperature at which the temperature control switch closes, and the operation repeats.

[0044] Regarding the dual-material valve block: When the oil circuit and the gas circuit are connected to the check valve, the two substances are mixed in the dual-material valve block to form an aerosol state. The aerosol is then transmitted from the dual-material valve block through the right-angle connector 17 and the connector 18 to the spiral plug 191. The aerosol is then sprayed out from the nozzle 19 through the spiral pipe of the spiral plug 191.

[0045] The dual-material heating nozzle of this invention can improve the lubrication range and make it more uniform. The heating nozzle adopts a main body separation assembly, which makes the composition simpler and the later replacement and maintenance more convenient and efficient. The addition of a fuse in the circuit improves the safety and reliability of the product.

[0046] In addition to the embodiments described above, this utility model may have other implementations. All technical solutions formed by equivalent substitution or equivalent transformation fall within the protection scope claimed by this utility model.

Claims

1. A dual-material heating nozzle, characterized in that: It includes a dual-mass valve block assembly (1) and a heating valve block assembly (2) connected side by side. The dual-mass valve block (11) of the dual-mass valve block assembly (1) is provided with a gas pipeline (12) and a liquid pipeline (13). The inlet end of the gas pipeline (12) is connected to a gas check valve assembly (14), and the inlet end of the liquid pipeline (13) is connected to a liquid check valve assembly (15). A mixing pipeline (16) is connected between the gas pipeline (12) and the liquid pipeline (13). The outlet end of the mixing pipeline (16) is connected to a right-angle connector (17). The right-angle connector (17) is then connected to a nozzle (19) through a connector (18). A spiral plug (191) is screwed into the nozzle (19). The heating valve block assembly (2) has a heating valve block (21) with a single-head mold electric heating tube (22), a temperature control switch (23) and a temperature fuse (24) that cooperate with each other. The heating valve block (21) has an annular groove (2a) on the side facing the dual valve block (11). An O-ring (25) is embedded in the annular groove (2a). The back of the heating valve block (21) is connected to a circular DIN socket (26). The circular DIN socket (26) is connected to the single-head mold electric heating tube (22), the temperature control switch (23) and the temperature fuse (24) through electrical connection.

2. The dual-material heating nozzle according to claim 1, characterized in that: The gas check valve assembly (14) and the liquid check valve assembly (15) are located on the left side of the dual-mass valve block (11). The check valve assembly and the dual-mass valve block (11) are connected by threads and a copper gasket is provided between them.

3. The dual-material heating nozzle according to claim 1, characterized in that: The gas pipeline (12) and the liquid pipeline (13) are arranged in parallel to each other, and the right ends of the two are respectively connected to the internal hexagonal screw plug (110). The internal hexagonal screw plug (110) is connected to the right side of the dual-material valve block (11) by threads, and a copper gasket is provided between the two.

4. The dual-material heating nozzle according to claim 1, characterized in that: The mixing pipeline (16) and the liquid pipeline (13) are arranged perpendicularly to each other, and the upper end of the mixing pipeline (16) is provided with an internal hexagon plug (111). The internal hexagon plug (111) is connected to the upper part of the dual-material valve block (11) by a thread, and a copper gasket is provided between the two.

5. The dual-material heating nozzle according to claim 1, characterized in that: The right-angle connector (17), the connector (18), and the nozzle (19) are all coated with thread sealant. The right-angle connector (17) is fitted to the lower part of the dual valve block (11) and the two are connected by threads. The connector (18) is also connected to the right-angle connector (17) by threads. The nozzle (19) is also connected to the connector (18) by threads. The spiral plug (191) is located in the inner cavity of the nozzle (19) and forms an interference fit with the inner cavity of the nozzle (19).

6. The dual-mass heating nozzle according to any one of claims 1 to 5, characterized in that: The upper part of the heating valve block (21) is connected to the internal hexagonal flat end set screw (27) by a thread, and the internal hexagonal flat end set screw (27) is coated with thread sealant. The lower end of the internal hexagonal flat end set screw (27) is directly facing the single-head mold electric heating tube (22). The lower part of the single-head mold electric heating tube (22) is provided with a screw plug (28), and the screw plug (28) is also coated with thread sealant and is connected to the lower part of the heating valve block (21) by a thread.

7. The dual-mass heating nozzle according to any one of claims 1 to 5, characterized in that: The temperature control switch (23) is embedded in the temperature control switch mounting base (29), and there are two clamping screws (210) on the temperature control switch mounting base (29). The sensing surface of the temperature control switch (23) is in close contact with the heating valve block (21).

8. The dual-material heating nozzle according to claim 7, characterized in that: The circular DIN socket (26) is coated with thread sealant and connected to the back of the heating valve block (21) by threads. The circular DIN socket (26) includes points 1, 2, 3 and PE. One end of the wire of the single-head mold electric heating tube (22) is soldered to point 1, and the other end of the wire is pressed against the spring by the high-temperature resistant soft silicone wire (211). The high-temperature resistant soft silicone wire (211) is then soldered to point 3. The temperature fuse ( One end of 24) is soldered to the second high-temperature resistant soft silicone wire (212), the second high-temperature resistant soft silicone wire (212) is then soldered to point 2, the other end of the thermal insulation fuse (24) is pressed onto the second spring, the PE point is connected to the third high-temperature resistant soft silicone wire (213) by soldering, the third high-temperature resistant soft silicone wire (213) is then connected to the insulating terminal and pressed together with the temperature control switch mounting base (29) to ground, the first spring and the second spring are connected to the temperature control switch (23) to form a circuit.

Images