Five-axis oil spraying device for toy production
By using the hydraulic telescopic rod and magnetic clamping technology of the five-axis oil spraying device, the problems of splashing and cleaning difficulties in existing devices have been solved, realizing a highly efficient and stable toy oil spraying process, and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIA MEI DA YING DE WAN JU YOU XIAN GONG SI
- Filing Date
- 2025-08-05
- Publication Date
- 2026-07-21
AI Technical Summary
Existing toy spraying devices can only hold one toy at a time, and splashing and accidental contamination are common during the spraying process. Furthermore, the particles on the clamps dry out easily, making cleaning difficult, resulting in low efficiency and health hazards.
It adopts a five-axis oil spraying device, uses hydraulic telescopic rods and magnets to achieve a closed clamping, sets up a cleaning structure, and uses a synchronous belt and gear disk to achieve the rotation cleaning of the jacket, combined with high-pressure nozzles and hot air fans for cleaning and drying.
It achieves an efficient and stable toy spraying process, reduces accidental staining and the difficulty of cleaning fixtures, improves production efficiency, protects worker health, and reduces paint waste.
Smart Images
Figure CN224525064U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of toy spray painting technology, specifically to a five-axis spray painting device for toy production. Background Technology
[0002] Spray painting is a crucial step in toy manufacturing. It gives toys vibrant colors, increasing their appeal to children, while also concealing manufacturing defects, enhancing the hardness and scratch resistance of the plastic, and improving the toy's quality and lifespan. Traditional toy spray painting involves skilled workers using spray guns to apply the paint to the surface. This method requires a high level of skill and is difficult to control consistently, easily resulting in uneven coating thickness, splattering, and scratches. Furthermore, manual spray painting is extremely inefficient, only allowing one product to be painted at a time. Workers are also exposed to the paint for extended periods, which can be harmful to their health due to inhalation of atomized paint, and it also wastes a significant amount of paint, increasing production costs.
[0003] For example, application number CN202220500154.7 describes a clamping mechanism for a toy spraying device, comprising: an adjusting component, a supporting component, and a spraying device body. The adjusting component includes a fixed plate, a clamping plate, a slider, and a threaded rod. The fixed plate has a groove, and the sliders are slidably installed in the groove. The clamping plate is fixedly connected to the sliders, and the threaded rod is threadedly connected to the clamping plate. A bearing seat is installed on the fixed plate, and the threaded rod is fixedly inserted into the bearing seat.
[0004] In the above case, only one toy can be clamped and processed during use. When the oil is sprayed, the oil particles will splash when they come into contact with the toy, which will accidentally contaminate other parts of the toy. The oil spraying will also cause particles to adhere to the clamp, and over time, some particles will dry out, increasing the difficulty of cleaning. Utility Model Content
[0005] Given that the above case can only clamp and process one toy during use, when the oil is sprayed, the oil particles will splash when they come into contact with the toy, which will cause accidental contamination of other parts of the toy. The oil spraying will also cause particles to adhere to the clamp, and over time the particles will dry out, increasing the difficulty of cleaning.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a five-axis spraying device for toy production, comprising: a spraying device body and a clamping device, the clamping device comprising: a rectangular outer frame and a circular mounting plate, the clamping device being rotatably connected to the bottom surface inside the spraying device body, a rotating rod being provided through the vertical surface outside the rectangular outer frame, a circular mounting plate being fixedly connected to the rotating rod, a U-shaped lifting frame being fixedly installed on the circular surface of the circular mounting plate away from the rectangular outer frame, a cylindrical lifting rod being fixedly installed on the bottom surface inside the U-shaped lifting frame, a through-through circular baffle being fixedly connected to the cylindrical lifting rod, a through-through rectangular lifting plate being slidably connected to the cylindrical lifting rod, a rectangular guide plate being fixedly connected to the vertical surface of the rectangular lifting plate, and lifting grooves being provided at the intersections of the pair of rectangular guide plates and the U-shaped lifting frame.
[0007] As a preferred embodiment of the five-axis oil spraying device for toy production described in this utility model, a pair of symmetrical hydraulic telescopic rods are fixedly installed on the circular surface of the circular mounting plate, and rectangular guide plates are fixedly fitted onto the extension rods of the pair of hydraulic telescopic rods. Connectors are fixedly installed on the vertical surface of the U-shaped lifting frame.
[0008] In a preferred embodiment of the five-axis spraying device for toy production described in this utility model, each pair of connecting members is fixedly connected to the same arc-shaped support plate. A fixing rod is provided through the vertical surface of the arc-shaped support plate. A lower clamp is fixedly connected to the rod body. A rotating rod is provided through the vertical surface of the lower clamp. An upper clamp is fitted onto the rod body.
[0009] In a preferred embodiment of the five-axis spraying device for toy production described in this utility model, an arc-shaped pressing rod is fixedly connected to the vertical surface of the rectangular lifting plate. The arc-shaped pressing rod is in contact with the upper clamp. A through gear column is fixedly connected to the rod body inside the rectangular outer frame of the rotating rod. A pair of gear columns are meshed with the same synchronous belt. A drive motor is fixedly connected to the cross section of one of the rotating rods.
[0010] In a preferred embodiment of the five-axis spraying device for toy production described in this utility model, U-shaped docking plates are fixedly installed on the cross-sections of the lower and upper clamps away from the connector, magnets are fixedly provided on the opposite vertical surfaces of the U-shaped docking plates, and a pair of symmetrical sealed clamps are provided on the vertical surfaces of the docking plates away from the connector.
[0011] As a preferred embodiment of the five-axis spraying device for toy production described in this utility model, a pair of high-pressure nozzles are fixedly installed on the vertical surface inside the main body of the spraying device. A conveying pipe is connected through the vertical surface of the high-pressure nozzles. The end of the conveying pipe away from the high-pressure nozzles is connected to a conveying pump. A mixing box is also provided on the vertical surface outside the main body of the spraying device. A hot air fan is also installed on the inner wall of the main body of the spraying device.
[0012] The technical solution provided by this utility model has the following advantages compared with the known prior art:
[0013] 1. When clamping toys, this equipment uses a hydraulic telescopic rod to start, which saves the time wasted by manual clamping in the above case. In addition, the equipment adopts a closed clamping method, which uses a sealed clamp to cover the unwanted parts of the toy during the oil spraying process.
[0014] 2. The equipment is equipped with a structure for cleaning the sealed jackets, so that when one set of sealed jackets is working, the other set of sealed jackets is in a cleaning state. This allows the sealed jackets to be cleaned before the particles dry out, without delaying the work progress. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the main body of the oil injection device of this utility model;
[0018] Figure 3 This is a schematic diagram of the delivery pump of this utility model;
[0019] Figure 4 This is a schematic diagram of the circular mounting plate structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the connection structure at the U-shaped lifting frame of this utility model.
[0021] The labels in the diagram represent: 1. Main body of the oil spraying equipment; 2. Clamping device; 3. Rectangular outer frame; 4. Circular mounting plate; 5. U-shaped lifting frame; 6. Cylindrical lifting rod; 7. Rectangular guide plate; 8. Hydraulic telescopic rod; 9. Connecting parts; 10. Arc-shaped support plate; 11. Lower clamp; 12. Upper clamp; 13. Arc-shaped pressing rod; 14. Magnet; 15. Sealed jacket; 16. High-pressure nozzle; 17. Delivery pipe; 18. Delivery pump; 19. Mixing box; 20. Hot air blower fan. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0023] The present invention will be further described below with reference to the embodiments.
[0024] Example 1:
[0025] Reference Figure 1-5 This first embodiment of the present invention discloses a five-axis spraying device for toy production, comprising: a spraying device body 1 and a clamping device 2. The clamping device 2 includes: a rectangular outer frame 3 and a circular mounting plate 4. The clamping device 2 is rotatably connected to the bottom surface inside the spraying device body 1. A rotating rod is provided through the vertical surface outside the rectangular outer frame 3. The circular mounting plate 4 is fixedly connected to the rod body. A U-shaped lifting frame 5 is fixedly installed on the circular surface of the circular mounting plate 4 away from the rectangular outer frame 3. A cylindrical lifting rod 6 is fixedly installed on the bottom surface inside the U-shaped lifting frame 5. A through-circuited circular baffle is fixedly connected to the rod body of the cylindrical lifting rod 6. A through-circuited rectangular lifting plate is slidably connected to the rod body of the cylindrical lifting rod 6. A rectangular guide plate 7 is fixedly connected to the vertical surface of the rectangular lifting plate. Lifting grooves are provided at the intersections of a pair of rectangular guide plates 7 and the U-shaped lifting frame 5.
[0026] A pair of symmetrical hydraulic telescopic rods 8 are fixedly installed on the circular surface of the circular mounting plate 4. The extension rods of the pair of hydraulic telescopic rods 8 are all fixedly fitted with rectangular guide plates 7. Connectors 9 are fixedly installed on the vertical surface of the U-shaped lifting frame 5.
[0027] A pair of connectors 9 are fixedly connected to the same arc-shaped support plate 10. A fixed rod is installed through the vertical surface of the arc-shaped support plate 10. A lower clamp 11 is fixedly connected to the fixed rod. A rotating rod is installed through the vertical surface of the lower clamp 11. An upper clamp 12 is fitted onto the rotating rod. An arc-shaped pressing rod 13 is fixedly connected to the vertical surface of the rectangular lifting plate. The arc-shaped pressing rod 13 and the upper clamp 12 are in contact. A gear column is fixedly connected to the rotating rod inside the rectangular outer frame 3. A pair of gear columns are meshed with the same synchronous belt. A drive motor is fixedly connected to the cross section of one of the rotating rods. The five-axis spraying part in this case will be cited from: Guangzhou Mansheng Automation Equipment Co., Ltd., which launched the 200X five-axis reciprocating automatic toy spraying machine, 600X five-axis automatic spraying machine and other products, which can be used for automated production of toy spraying.
[0028] U-shaped mating plates are fixedly installed on the lower clamp 11 and the upper clamp 12 at the cross-sections away from the connector 9. Magnets 14 are fixedly installed on the opposite vertical surfaces of the U-shaped mating plates. A pair of symmetrical sealed clamps 15 are provided on the vertical surfaces of the mating plates away from the connector 9.
[0029] When using it, first place the toy to be sprayed with oil in the sealed jacket 15 (the shape of a pair of sealed jackets 15 is not fixed, but is manufactured in advance according to the shape of the toy to be processed, tested, and finally put into use). After the toy is placed, simply activate a pair of hydraulic telescopic rods 8. Because the extension rod of the hydraulic telescopic rod 8 is fitted with a rectangular guide plate 7, and the rectangular guide plate 7 is fixedly connected to a rectangular lifting plate, and the vertical surface of the rectangular lifting plate is fixedly connected to an arc-shaped pressing rod 13. The arc-shaped pressing rod 13 is in contact with the upper clamp 12. As the rectangular lifting plate rises continuously, the upper clamp 12 will cause one end of the sealed jacket 15 to fall continuously under the influence of gravity. And because the lower clamp 11 and the upper clamp 12 are both fixedly installed with U-shaped docking plates at the cross-sections away from the connector 9, magnets 14 are fixedly installed on the opposite vertical surfaces of the U-shaped docking plates.
[0030] When a pair of magnets 14 come close to each other, they will attract each other, and the lower clamp 11 will be temporarily fixed. So when a pair of magnets 14 are in contact with each other, the toy can be clamped in a closed manner by a pair of closed clamps 15.
[0031] Example 2:
[0032] Reference Figure 2 and 3This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that: a pair of high-pressure nozzles 16 are fixedly installed on the vertical surface inside the main body 1 of the oil spraying device; a rotating disk is provided on the bottom surface inside the main body 1 of the oil spraying device; a round rod is fixedly connected to the lower surface of the rotating disk; a drive motor is also provided on one side of the round rod; a pair of meshing gear disks are provided on the output end of the round rod and the drive motor; a conveying pipe 17 is connected through the vertical surface of the high-pressure nozzles 16; the end of the conveying pipe 17 away from the high-pressure nozzles 16 is connected to the conveying pump 18; a mixing box 19 is also provided on the vertical surface outside the main body 1 of the oil spraying device; and a hot air fan 20 is also installed on the inner wall of the main body 1 of the oil spraying device.
[0033] When using the equipment, first clamp the toy as described in Example 1, and then proceed with the oil spraying process. After a period of oil spraying, a rotating disk is installed on the bottom surface of the main body 1 of the oil spraying device. A round rod is fixedly connected to the lower surface of the rotating disk, and a drive motor is installed on one side of the round rod. Both the round rod and the output end of the drive motor are equipped with a pair of meshing gear discs. When it is necessary to clean the sealed jacket 15, simply start the drive motor connected to the gear discs. The rotation of the pair of meshing gear discs will complete the overall 90-degree rotation of the clamping device 2. At this time, start the delivery pump 18 and spray the cleaning liquid onto the sealed jacket 15. When the spraying begins, the drive motor inside the clamping device 2 will also start, and the angle rotation of the sealed jacket 15 will be achieved through the synchronous belt. After cleaning is completed, start the hot air fan 20 to quickly dry the liquid on the surface of the sealed jacket 15.
[0034] The remaining structure is the same as that in Example 1.
[0035] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A five-axis spray painting device for toy manufacturing, characterized in that, include: The main body (1) of the oil spraying equipment and the clamping device (2) are provided. The clamping device (2) includes a rectangular outer frame (3) and a circular mounting plate (4). The clamping device (2) is connected to the bottom surface inside the main body (1). A rotating rod is provided through the vertical surface outside the rectangular outer frame (3). The circular mounting plate (4) is fixedly connected to the rod body. A U-shaped lifting frame (5) is fixedly installed on the circular surface of the circular mounting plate (4) away from the rectangular outer frame (3). A cylindrical lifting rod (6) is fixedly installed on the bottom surface inside the U-shaped lifting frame (5). A through circular baffle is fixedly connected to the rod body of the cylindrical lifting rod (6). A through rectangular lifting plate is slidably connected to the rod body of the cylindrical lifting rod (6). A rectangular guide plate (7) is fixedly connected to the vertical surface of the rectangular lifting plate. A lifting groove is provided at the intersection of the pair of rectangular guide plates (7) and the U-shaped lifting frame (5).
2. The five-axis spraying device for toy production according to claim 1, characterized in that, A pair of symmetrical hydraulic telescopic rods (8) are fixedly installed on the circular surface of the circular mounting plate (4). The extension rods of the pair of hydraulic telescopic rods (8) are all fixedly fitted with rectangular guide plates (7). A connector (9) is fixedly installed on the vertical surface of the U-shaped lifting frame (5).
3. The five-axis spraying device for toy production according to claim 2, characterized in that, Each pair of connectors (9) is fixedly connected to the same arc-shaped support plate (10). A fixing rod is provided through the vertical surface of the arc-shaped support plate (10). A lower clamp (11) is fixedly connected to the rod body. A rotating rod is provided through the vertical surface of the lower clamp (11). An upper clamp (12) is fitted on the rod body of the rotating rod.
4. The five-axis spraying device for toy production according to claim 1, characterized in that, An arc-shaped pressing rod (13) is fixedly connected to the vertical surface of the rectangular lifting plate. The arc-shaped pressing rod (13) is in contact with the upper clamp (12). The rotating rod is fixedly connected to the rod body inside the rectangular outer frame (3) with a through gear column. A pair of gear columns are meshed with the same synchronous belt. A drive motor is fixedly connected to the cross section of one of the rotating rods.
5. The five-axis spraying device for toy production according to claim 3, characterized in that, Both the lower clamp (11) and the upper clamp (12) are fixedly installed with U-shaped docking plates at the cross-sections away from the connector (9). Magnets (14) are fixedly provided on the opposite vertical surfaces of the U-shaped docking plates. A pair of symmetrical sealed jackets (15) are provided on the vertical surfaces of the docking plates away from the connector (9).
6. The five-axis oil spraying device for toy production according to claim 1, characterized in that, A pair of high-pressure nozzles (16) are fixedly installed on the vertical surface inside the main body (1) of the oil spraying equipment. A delivery pipe (17) is connected through the vertical surface of the high-pressure nozzles (16). The end of the delivery pipe (17) away from the high-pressure nozzles (16) is connected to a delivery pump (18). A mixing box (19) is also provided on the vertical surface outside the main body (1) of the oil spraying equipment. A hot air fan (20) is also installed on the inner wall of the main body (1) of the oil spraying equipment.