Multi-cabinet integration device for a spray painting apparatus

Abstract

The present disclosure relates to the field of spraying technology, and one embodiment of the present disclosure provides a multi-cabinet integrated device of a spraying device, which comprises a spraying trolley, a spraying tank is arranged on the spraying trolley, a multi-cabinet storage assembly is arranged on one side of the spraying trolley, and a force pushing assembly is arranged on the spraying trolley; the multi-cabinet storage assembly comprises a vertical frame. Through the above technical scheme, the technical problem that in the prior art, the traditional spraying device is usually simple in structure, the spraying tank and the storage device are independent of each other, and the spraying trolley is only a simple transport tool, which leads to the fact that in the spraying operation process, the operator needs to frequently find and use various tools and materials, thereby wasting time and possibly affecting the spraying efficiency and quality, and due to the lack of reasonable storage and integrated design, different tools and materials are placed at will, which easily causes confusion and loss, and is not convenient for the overall movement and operation of the equipment.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of spraying technology, and more specifically, to a multi-cabinet integrated device for spraying equipment. Background Technology

[0002] In the field of spraying operations, whether it is spraying large equipment in industrial production or fine spraying of small items, a variety of spraying tools and materials are required, and there are high requirements for the flexibility and convenience of spraying equipment as well as the rationality of item storage.

[0003] Traditional spraying equipment typically has a simple structure, with the spray can and storage device being independent of each other, and the spraying trolley being merely a transportation tool. This results in operators having to frequently search for and retrieve various tools and materials during the spraying process, which not only wastes time but may also affect spraying efficiency and quality. Furthermore, due to the lack of reasonable storage and integration design, different tools and materials are placed haphazardly, which can easily lead to confusion and loss, and also makes it inconvenient to move and operate the equipment as a whole.

[0004] Furthermore, in some work environments with limited space, the decentralized structure of traditional spraying equipment occupies a large amount of space, which is not conducive to the effective use of space. In order to solve these problems, improve the efficiency and convenience of spraying operations, and optimize space utilization, a multi-cabinet integrated device for spraying equipment has emerged. This device integrates the spraying tank, multi-cabinet storage components, and force-applying components onto the spraying trolley, realizing the integrated design of the spraying equipment and effectively solving many drawbacks of traditional spraying equipment. Utility Model Content

[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a multi-cabinet integrated device for spraying equipment, which solves the problem that traditional spraying equipment in the prior art usually has a relatively simple structure, with the spray tank and storage device being independent of each other, and the spraying trolley being just a simple transportation tool. This leads to operators having to frequently search for and retrieve various tools and materials during the spraying operation, which not only wastes time but may also affect spraying efficiency and quality. Moreover, due to the lack of reasonable storage and integration design, different tools and materials are placed randomly, which can easily cause confusion and loss, and also makes it inconvenient for the overall movement and operation of the equipment.

[0006] According to one aspect, at least one embodiment of the present disclosure provides a multi-cabinet integrated device for a spraying equipment, comprising: A spray painting cart, on which a spray painting tank is installed; A multi-cabinet storage assembly is disposed on one side of the painting trolley; A force-applying push assembly is mounted on the spray painting cart; The multi-cabinet storage assembly includes a vertical frame, which is installed on the side wall of the spray painting cart. An extension box is provided on the inner side wall of the vertical frame. An insertion slot is opened on the extension box, and a storage box is inserted into the insertion slot. A stepped groove is provided on the storage box, and a sealing cover is fastened to the stepped groove. A partition is provided inside the storage box.

[0007] As a further technical solution, the side wall of the storage box is provided with anti-collision pads, which are in contact with the insertion slots. The opposite sides of the storage box are provided with limiting grooves, which are embedded inside the insertion slots.

[0008] As a further technical solution, the force-applying component includes an elbow frame, which is mounted on the vertical frame. A force-receiving block is provided at the end of the elbow frame, and an insertion hole is opened on the force-receiving block. A push rod is inserted into the insertion hole.

[0009] As a further technical solution, the push rod has a positioning pin on its side wall, a notch is opened on the insertion hole, the positioning pin is embedded in the notch, the side wall of the notch is provided with a locking groove, the locking groove is connected to the notch, and the positioning pin is embedded in the locking groove.

[0010] As a further technical solution, the push rod is provided with an anti-slip pad, which covers the push rod.

[0011] As a further technical solution, the lower end face of the spraying cart is provided with a support frame, and the inner side wall of the support frame is provided with a movable wheel, and the movable wheel is movably connected to the support frame by a pin.

[0012] As a further technical solution, the angle between the insertion slot and the vertical frame is 45°, and the storage box is inserted at an angle into the insertion slot.

[0013] As a further technical solution, the number of the insertion slots is several, and the multiple insertion slots are arranged in a straight line on the vertical frame, with the opening of the insertion slot located on the side wall of the vertical frame.

[0014] The beneficial effects of the embodiments disclosed herein are as follows: 1. The multi-cabinet storage component design in this disclosure allows various tools and materials required for spraying operations to be classified and stored in storage boxes. The space is further subdivided by dividers, making it convenient for operators to quickly find the required items. At the same time, the storage boxes are inserted at an angle into the insertion slots, and the openings of the insertion slots are located on the side wall of the vertical frame for easy access. This orderly storage method avoids the time wasted searching caused by the random placement of tools and materials in traditional equipment, thereby improving the overall efficiency of spraying operations.

[0015] 2. In this disclosure, the force-applying component is designed to facilitate the operator to move the spray painting cart by pushing the push rod. The anti-slip pads on the push rod increase the stability of the grip. The cooperation between the positioning pin, notch, and locking groove ensures the stability of the push rod connection. The moving wheels at the bottom of the spray painting cart enable the entire device to move flexibly between different work areas, making it easy to quickly reach the designated position for spray painting operations in various complex work environments, thus enhancing the mobility and adaptability of the equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0017] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure; Figure 2 This is an isometric view of the storage box disclosed herein; Figure 3 This is a reference image showing the storage box in the open state as disclosed in this publication; Figure 4 This is a reference diagram showing the disassembled state of the push rod disclosed in this publication; Figure 5 This is a flowchart of the spraying process disclosed herein; In the diagram: 1. Spray painting trolley; 2. Spray paint can; 3. Multi-cabinet storage assembly; 3-1. Vertical rack; 3-2. Extension box; 3-3. Insertion slot; 3-4. Storage box; 3-5. Stepped groove; 3-6. Sealing cap; 3-7. Divider; 3-8. Anti-collision pad; 3-9. Limiting slide; 4. Force-applying push assembly; 4-1. Elbow frame; 4-2. Force-bearing block; 4-3. Insertion hole; 4-4. Push rod; 5. Positioning pin; 6. Notch; 7. Locking groove; 8. Anti-slip pad; 9. Support frame; 10. Casters. Detailed Implementation

[0018] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0019] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0020] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0021] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] like Figures 1-5 As shown, it illustrates a multi-cabinet integrated device for a spraying equipment according to this disclosure, comprising: A spray painting cart 1, on which a spray painting tank 2 is installed; Multi-cabinet storage component 3 is installed on one side of the spray painting cart 1; Force-applying push component 4 is mounted on the spray painting cart 1; The multi-cabinet storage component 3 includes a vertical frame 3-1, which is installed on the side wall of the spray painting cart 1. An expansion box 3-2 is installed on the inner side wall of the vertical frame 3-1. An insertion slot 3-3 is opened on the expansion box 3-2, and a storage box 3-4 is inserted into the insertion slot 3-3. A stepped groove 3-5 is provided on the storage box 3-4, and a sealing cover 3-6 is fastened to the stepped groove 3-5. A divider 3-7 is provided inside the storage box 3-4.

[0025] The force-applying component 4 includes an elbow frame 4-1, which is mounted on a vertical frame 3-1. A force-bearing block 4-2 is provided at the end of the elbow frame 4-1. An insertion hole 4-3 is opened on the force-bearing block 4-2, and a push rod 4-4 is inserted into the insertion hole 4-3.

[0026] In some examples, a spray painting cart 1 is prepared, on which a spray paint can 2 is securely mounted. The spray painting cart 1 needs to have a certain load-bearing capacity to ensure the stability of the spray paint can 2 during movement. For example, a sturdy metal frame can be used to make the cart frame. The spray paint can 2 is fixed to the designated position on the cart by welding or bolting. A vertical frame 3-1 is installed on the side wall of the spray painting cart 1, and the connection can be ensured by welding or bolting. An extension box 3-2 is installed on the inner side wall of the vertical frame 3-1. The extension box 3-2 and the vertical frame 3-1 can be installed by welding or using matching connectors. An insertion slot 3-3 is made on the extension box 3-2 according to the design dimensions. The machining accuracy of the insertion slot 3-3 must be guaranteed so that the storage box 3-4 can be inserted smoothly. An elbow frame 4-1 is installed on the vertical frame 3-1, also using reliable methods such as welding or bolting. A load-bearing block 4-2 is installed at the end of the elbow frame 4-1. The load-bearing block 4-2 and the elbow frame 4-1 can be secured by welding or bolting. Insertion holes 4-3 are made on the force-bearing block 4-2. The diameter and depth of the insertion holes 4-3 need to be precisely machined according to the dimensions of the push rod 4-4. A storage box 3-4 is then constructed. A stepped groove 3-5 is provided on the storage box 3-4. The dimensions and shape of the stepped groove 3-5 need to be precisely designed according to the dimensions of the sealing cover 3-6 to ensure that the sealing cover 3-6 can be tightly fastened. A partition plate 3-7 is installed inside the storage box 3-4. The partition plate 3-7 can be glued or fixed in a suitable position inside the storage box 3-4 using screws. Divide the interior of storage box 3-4 into different spaces for easy categorization of items. Insert push rod 4-4 into insertion hole 4-3 of force block 4-2. The insertion depth of push rod 4-4 must be appropriate to ensure the stability of subsequent operations. Install positioning pin 5 on the side wall of push rod 4-4. Positioning pin 5 can be fixed to the side wall of push rod 4-4 by welding or using screws. Make notch 6 in insertion hole 4-3. The size and position of notch 6 must match that of positioning pin 5 to ensure that positioning pin 5 can be smoothly inserted into notch 6.

[0027] like Figures 1-5As shown in the figure, this embodiment proposes that the side wall of the storage box 3-4 is provided with anti-collision pads 3-8, the anti-collision pads 3-8 are in contact with the insertion slots 3-3, and the opposite sides of the storage box 3-4 are provided with limiting grooves 3-9, which are embedded in the interior of the insertion slots 3-3.

[0028] In some examples, anti-collision pads 3-8 are affixed to the side walls of the storage box 3-4. The anti-collision pads 3-8 can be made of materials with good cushioning properties, such as rubber, and are firmly attached to the side walls of the storage box 3-4 with adhesive. Limiting grooves 3-9 are opened on opposite sides of the storage box 3-4. The size of the limiting grooves 3-9 must be adapted to the insertion slots 3-3 to ensure that the limiting grooves 3-9 can be smoothly embedded into the insertion slots 3-3, providing guidance and limiting function for the sliding of the storage box 3-4 in the insertion slots 3-3.

[0029] For example, such as Figure 4 As shown, the push rod 4-4 has a positioning pin 5 on its side wall, and a notch 6 is opened on the insertion hole 4-3. The positioning pin 5 is embedded in the notch 6. The side wall of the notch 6 has a locking groove 7. The locking groove 7 is connected to the notch 6. The positioning pin 5 is embedded in the locking groove 7.

[0030] In some examples, after the push rod 4-4 is inserted into the insertion hole 4-3 and adjusted to the appropriate position, the push rod 4-4 is rotated so that the positioning pin 5 is embedded in the locking groove 7 on the side wall of the notch 6. The locking groove 7 is connected to the notch 6. After the positioning pin 5 is embedded in the locking groove 7, it can position and lock the push rod 4-4 to prevent the push rod 4-4 from sliding accidentally during use.

[0031] For example, such as Figure 4 As shown, an anti-slip pad 8 is provided on the push rod 4-4, and the anti-slip pad 8 covers the push rod 4-4.

[0032] In some examples, the push rod 4-4 is covered with an anti-slip pad 8, which can be made of rubber or other materials with anti-slip properties. The pad is securely installed on the push rod 4-4 by means of sleeve or adhesive to increase the friction when the operator holds the push rod 4-4, making it easier to apply force to push.

[0033] For example, such as Figure 1 As shown, a support frame 9 is provided on the lower end face of the spray painting cart 1, and a movable wheel 10 is provided on the inner side wall of the support frame 9. The movable wheel 10 and the support frame 9 are movably connected by a pin.

[0034] In some examples, a support frame 9 is installed on the lower end face of the spray painting cart 1. The support frame 9 and the spray painting cart 1 can be connected by welding or bolts. The movable wheel 10 is movably connected to the inner side wall of the support frame 9 by a pin. The diameter and length of the pin need to be selected according to the size of the movable wheel 10 and the support frame 9 to ensure that the movable wheel 10 can rotate flexibly and the spray painting cart 1 can be moved conveniently.

[0035] For example, such as Figure 1 As shown, the angle between the insertion slot 3-3 and the vertical frame 3-1 is 45°, and the storage box 3-4 is inserted at an angle into the insertion slot 3-3.

[0036] In some examples, the storage box 3-4 is inserted into the insertion slot 3-3 at an angle. Since the angle between the insertion slot 3-3 and the vertical frame 3-1 is 45°, the storage box 3-4 needs to be inserted accurately at this angle.

[0037] For example, such as Figure 1 As shown, there are several insertion slots 3-3, and multiple insertion slots 3-3 are arranged in a straight line on the vertical frame 3-1. The openings of the insertion slots 3-3 are located on the side wall of the vertical frame 3-1.

[0038] In some examples, multiple insertion slots 3-3 are arranged in a straight line on the vertical frame 3-1, and the openings are located on the side wall of the vertical frame 3-1. When inserting, care should be taken to insert the storage box 3-4 into the corresponding insertion slot 3-3 in sequence.

[0039] In use, the inner wall of the support frame 9 on the lower end of the spraying cart 1 is movably connected to the movable wheel 10 by a pin, which gives the spraying cart 1 good mobility. The operator can use the force-pushing component 4 to push the entire device to move. The elbow frame 4-1 in the force-pushing component 4 is installed on the vertical frame 3-1. The force block 4-2 at the end is provided with an insertion hole 4-3. The push rod 4-4 is inserted into the insertion hole 4-3. The positioning pin 5 on the push rod 4-4 is embedded in the notch 6 and locking groove 7 of the insertion hole 4-3 to ensure the stability of the push rod 4-4. The operator can push the spraying cart 1 by holding the push rod 4-4 covered with anti-slip pads 8 and applying force, so that it can move flexibly to the required spraying position.

[0040] Once the spray painting cart 1 is moved to the designated position, the spray paint can 2 installed on the spray painting cart 1 can start the spray painting operation. The operator can take out the appropriate spray painting tools or parts from the storage box 3-4 according to the actual needs and complete the spray painting work in conjunction with the spray paint can 2. Due to the orderly classification and convenient access of the storage box 3-4, the efficiency and quality of the spray painting operation can be improved.

[0041] Among them, such as Figure 5 As shown, it is particularly noted that: In the field of spray painting operations, large equipment, spraying and powder supply centers, etc., require independent configuration of PLCs (such as Siemens S7-200smart, etc.), with a single production line requiring 3-5 PLCs. Low collaboration efficiency: The lack of connection between different processes results in almost no collaboration efficiency. High complexity of operation and maintenance: multiple independent HMI interfaces for multiple systems (such as Weintek MT8102iE), troubleshooting requires switching between multiple terminals.

[0042] The Profinet protocol is used for microsecond-level data synchronization across different process stages; Develop a unified HMI interface that integrates real-time monitoring, process parameter self-optimization, and fault root cause analysis functions. The design incorporates a modular hardware architecture to support flexible expansion of the production line (such as functions like sensor-activated spraying).

[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A multi-cabinet integrated device for spraying equipment, characterized in that, include: A spray painting cart (1) is provided with a spray painting tank (2); A multi-cabinet storage assembly (3) is provided on one side of the spray painting trolley (1); Force-applying push assembly (4), which is disposed on the spray painting cart (1); The multi-cabinet storage assembly (3) includes a vertical frame (3-1), which is located on the side wall of the spray painting cart (1). An expansion box (3-2) is provided on the inner side wall of the vertical frame (3-1). An insertion slot (3-3) is opened on the expansion box (3-2). A storage box (3-4) is inserted into the insertion slot (3-3). A stepped groove (3-5) is provided on the storage box (3-4). A sealing cover (3-6) is fastened to the stepped groove (3-5). A partition plate (3-7) is provided inside the storage box (3-4).

2. The multi-cabinet integrated device for a spraying equipment according to claim 1, characterized in that, The storage box (3-4) has anti-collision pads (3-8) on its side walls. The anti-collision pads (3-8) are in contact with the insertion slots (3-3). The storage box (3-4) has limiting grooves (3-9) on its opposite sides. The limiting grooves (3-9) are embedded in the insertion slots (3-3).

3. The multi-cabinet integrated device for a spraying equipment according to claim 1, characterized in that, The force-applying push assembly (4) includes a bend frame (4-1), which is mounted on the vertical frame (3-1). A force-bearing block (4-2) is provided at the end of the bend frame (4-1), and an insertion hole (4-3) is opened on the force-bearing block (4-2). A push rod (4-4) is inserted into the insertion hole (4-3).

4. The multi-cabinet integrated device for a spraying equipment according to claim 3, characterized in that, The push rod (4-4) has a positioning pin (5) on its side wall. The insertion hole (4-3) has a notch (6). The positioning pin (5) is embedded in the notch (6). The side wall of the notch (6) has a locking groove (7). The locking groove (7) is connected to the notch (6). The positioning pin (5) is embedded in the locking groove (7).

5. The multi-cabinet integrated device for a spraying equipment according to claim 3, characterized in that, The push rod (4-4) is provided with an anti-slip pad (8), which covers the push rod (4-4).

6. The multi-cabinet integrated device for a spraying equipment according to claim 1, characterized in that, The lower end face of the spraying cart (1) is provided with a support frame (9), and the inner side wall of the support frame (9) is provided with a movable wheel (10), and the movable wheel (10) is movably connected to the support frame (9) by a pin.

7. The multi-cabinet integrated device for a spraying equipment according to claim 1, characterized in that, The angle between the insertion slot (3-3) and the vertical frame (3-1) is 45°, and the storage box (3-4) is inserted at an angle into the insertion slot (3-3).

8. The multi-cabinet integrated device for a spraying equipment according to claim 1, characterized in that, The number of insertion slots (3-3) is several, and the multiple insertion slots (3-3) are arranged in a straight line on the vertical frame (3-1). The opening of the insertion slot (3-3) is located on the side wall of the vertical frame (3-1).

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