Wire bar coater

By designing telescopic units and elastic components to limit the displacement of the bar, the problem that bar coating equipment cannot adapt to different coating thicknesses is solved. This enables the adjustment of the gap between the bar and the coating substrate and adaptability to multiple roll coatings, meeting the needs of different coating thicknesses.

CN224525128UActive Publication Date: 2026-07-21SUZHOU HONGZHENG INTELLIGENT TECH CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU HONGZHENG INTELLIGENT TECH CO LTD
Filing Date
2025-10-16
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

When using bar coating equipment, the distance between the bar and the substrate to be coated is fixed, which cannot adapt to the needs of coatings of different thicknesses.

Method used

A bar coating tool was designed, which uses a telescopic unit and an elastic component to limit the displacement distance of the bar in the vertical direction. The gap between the bar and the coating substrate can be adjusted by the movement of the convex shaft in the guide groove to meet the needs of different coating thicknesses.

Benefits of technology

It enables adjustable gap between the bar and the coating substrate, adapting to different coating thickness requirements, enhancing adaptability, supporting multiple roll coatings and selection of coating liquids with different viscosities.

✦ Generated by Eureka AI based on patent content.

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Abstract

A kind of wire bar doctoring device, comprising: wire bar, the end of wire bar is equipped with convex axle;Vertical plate, vertical plate is arranged in the two ends of wire bar;Vertical plate is equipped with guide slot, convex axle is at least set in guide slot and can move in up-down direction;Telescopic unit, the shell of telescopic unit is fixed on vertical plate, and telescopic rod of telescopic unit is connected with convex axle;Elastic component, the upper end of elastic component is connected with vertical plate, and the lower end of elastic component is connected with convex axle;Telescopic unit and elastic component jointly limit the displacement distance of wire bar in up-down direction.The wire bar doctoring device of the application can adapt to the requirement of different coating thickness.
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Description

Technical Field

[0001] This utility model relates to the field of coating technology, and in particular to a wire bar scraper. Background Technology

[0002] In the field of coating technology, bar coating has the advantages of high coating precision and simple operation, and is especially suitable for coatings with low viscosity and thin thickness. However, bar coating still has the problem that the bar is fixed on the vertical plate, and the distance between the bar and the substrate to be coated below is fixed during use, which results in a fixed coating thickness and cannot adapt to the needs of coatings with different thicknesses.

[0003] How to solve the above-mentioned technical problems has become an urgent technical challenge for the industry. Summary of the Invention

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a wire bar scraper that can adapt to the needs of different coating thicknesses.

[0005] To achieve the above objectives, this application provides a wire bar scraper, comprising: The rod is equipped with a convex shaft at each end; Vertical plates are arranged at both ends of the wire rod; The upright plate is provided with a guide groove, and the convex shaft is set in the guide groove, which can move at least in the vertical direction; The telescopic unit has its housing fixed to the upright plate, and its telescopic rod is connected to the convex shaft. The elastic component has its upper end connected to the vertical plate and its lower end connected to the convex shaft. The telescopic unit and the elastic component together limit the displacement distance of the bar in the vertical direction.

[0006] Preferably, the vertical plates at both ends of the bar are symmetrically arranged; Each upright plate is equipped with a telescopic unit and elastic components at the position corresponding to the guide groove.

[0007] Preferably, it also includes: The fixing block is fixed to the outside of the upright plate; The outer shell of the telescopic unit is fixed to the fixing block.

[0008] Preferably, an upper fixing post is provided on the fixing block, and the upper end of the elastic component is connected to the upper fixing post.

[0009] Preferably, a lower fixing post is provided at the end of the convex shaft, and the lower end of the elastic member is connected to the lower fixing post.

[0010] Preferably, the axis of the lower fixed column coincides with the axis of the convex shaft and the axis of the wire rod.

[0011] Preferably, the contact surface between the convex shaft and the telescopic rod of the telescopic unit is a non-convex surface.

[0012] Preferably, the contact surface between the convex shaft and the telescopic rod of the telescopic unit is a plane or a concave surface.

[0013] Preferably, the end of the rod is provided with a groove, and one end of the convex shaft is placed in the groove and connected to the rod through a bearing.

[0014] Preferably, the bar includes multiple bars.

[0015] The above technical solution allows for adjustable gaps between the wire rod and the coating substrate, adapting to different coating thickness requirements; the design of multiple wire rods allows for multiple roll coatings and the selection of coating liquids of different viscosities to match different wire rods, making it more adaptable.

[0016] Other features and advantages of this application will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing this application. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present application and form part of the specification. Together with the embodiments of the present application, they serve to explain the present application but do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional structural diagram of a wire bar scraper according to an embodiment of this application; Figure 2 This is a cross-sectional view of the bar scraper according to an embodiment of this application, along the axis of the bar.

[0018] Figure label: 101-Upright plate; 102-Line bar; 103-Crossbeam; 104-Guide groove; 105-Pan shaft; 106-Telescopic unit; 107-Fixing block; 108-Upper fixing column; 109-Lower fixing column; 110-Elastic component; 111-Handle; 112-Bearing; 113-Locking nut. Detailed Implementation

[0019] The preferred embodiments of this application are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit this application.

[0020] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While some embodiments of this application are shown in the drawings, it should be understood that this application can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this application. It should be understood that the drawings and embodiments of this application are for illustrative purposes only and are not intended to limit the scope of protection of this application.

[0021] The term "comprising" and its variations as used herein are open-ended inclusions, meaning "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Definitions of other terms will be given in the description below.

[0022] It should be noted that the terms "first" and "second" may be used in this application only to distinguish different devices, components or parts, and are not used to define the order of functions performed by these devices, components or parts or their interdependence.

[0023] It should be noted that the terms "one" and "more" used in this application are illustrative rather than restrictive, and those skilled in the art should understand that, unless explicitly stated otherwise in the context, they should be understood as "one or more". "More" should be understood as two or more.

[0024] The wire bar scraper of this application includes: The rod 102 has a convex shaft 105 at each end; Vertical plates 101 are positioned at both ends of the wire rod 102; The upright plate 101 is provided with a guide groove 104, and the convex shaft 105 is disposed in the guide groove 104, which can be moved at least in the vertical direction. Telescopic unit 106, the housing of telescopic unit 106 is fixed on vertical plate 101, and the telescopic rod of telescopic unit 106 is connected to convex shaft 105. The elastic component 110 has its upper end connected to the vertical plate 101 and its lower end connected to the convex shaft 105. The telescopic unit 106 and the elastic component 110 together limit the displacement distance of the rod 102 in the vertical direction.

[0025] To make the objectives, technical solutions, and advantages of this application clearer, the embodiments of this application will be described in further detail below with reference to the accompanying drawings.

[0026] Example 1 Figure 1This is a three-dimensional structural diagram of a wire bar scraper according to an embodiment of this application. Figure 2 This is a cross-sectional view of the bar scraper according to an embodiment of this application along the bar axis, as shown below. Figure 1-2 As shown, the bar coating tool of this application embodiment includes: a bar 102 and upright plates 101 arranged at both ends of the bar 102.

[0027] In an exemplary embodiment, each end of the bar 102 is provided with a convex shaft 105. As needed, the convex shaft 105 can be fixedly connected to the bar 102 or connected through a bearing 112. When the convex shaft 105 is connected to the bearing 112 of the bar 102, for example, a groove is provided at the end of the bar 102, and the bearing 112 is provided in the groove. The outer layer of the bearing 112 is connected to the inner wall of the groove, and the inner layer of the bearing 112 is connected to the convex shaft 105.

[0028] In an exemplary embodiment, if necessary, when the convex shaft 105 and the wire bar 102 are connected by the bearing 112, in order to prevent the bearing 112 from disengaging from the groove, a locking nut 113 is also provided at the opening of the bearing 112 and the groove. The locking nut 113 is used to prevent the bearing 112 from disengaging from the groove.

[0029] In one exemplary embodiment, the upright plate 101 is arranged parallel to both ends of the line bar 102.

[0030] In one exemplary embodiment, the vertical plates 101 at both ends of the required bar 102 are symmetrically arranged, that is, the size, components and the arrangement position of the components of the two vertical plates 101 are in a one-to-one correspondence.

[0031] In one exemplary embodiment, the upright plate 101 is provided with a guide groove 104, and the convex shaft 105 is disposed in the guide groove 104, which is at least movable in the vertical direction; that is, the convex shaft 105 can move in the guide groove 104 at least in the vertical direction.

[0032] In one exemplary embodiment, the guide groove 104 is a U-shaped groove as needed.

[0033] In one exemplary embodiment, the bar scraper of this application further includes a telescopic unit 106.

[0034] In one exemplary embodiment, the housing of the telescopic unit 106 is fixed on the upright plate 101, and the telescopic rod of the telescopic unit 106 is connected to the convex shaft 105. That is, the telescopic unit 106 restricts the upward movement of the convex shaft 105, thereby limiting the distance of the wire bar 102 away from the coating substrate.

[0035] In one exemplary embodiment, the bar scraper of this application further includes an elastic member 110.

[0036] In one exemplary embodiment, the upper end of the elastic member 110 is connected to the upright plate 101, and the lower end of the elastic member 110 is connected to the convex shaft 105. It can be understood that the elastic member 110 restricts the wire rod 102 from sliding down to the coating substrate. When the telescopic rod of the telescopic unit 106 moves upward, the convex shaft 105 moves upward synchronously, thereby achieving the purpose of increasing the distance between the wire rod 102 and the coating substrate below.

[0037] In one exemplary embodiment, the telescopic unit 106 and the elastic member 110 together limit the displacement distance of the rod 102 in the vertical direction.

[0038] In one exemplary embodiment, the depth dimension of the guide groove 104 matches the distance dimension of the vertical movement of the bar 102.

[0039] In an exemplary embodiment, each upright plate 101 is provided with a telescopic unit 106 and an elastic component 110 at the position corresponding to the guide groove 104; it can be understood that telescopic units 106 and elastic components 110 are provided at both ends of the wire bar 102, and this design makes the distance between the wire bar 102 and the coating substrate below it more precise.

[0040] In one exemplary embodiment, the elastic member 110 is, for example, a spring.

[0041] In one exemplary embodiment, the bar scraper of this application further includes a fixing block 107.

[0042] In one exemplary embodiment, the fixing block 107 is fixed to the outside of the upright plate 101, for example, at the position corresponding to the guide groove 104.

[0043] In one exemplary embodiment, the housing of the telescopic unit 106 is fixed to the fixing block 107. If necessary, a hole may be provided in the fixing block 107, through which the telescopic unit 106 passes so that the telescopic rod is connected to the convex shaft 105.

[0044] In one exemplary embodiment, an upper fixing post 108 is provided on the fixing block 107, and the upper end of the elastic member 110 is connected to the upper fixing post 108.

[0045] In one exemplary embodiment, a lower fixing post 109 is provided at the end of the convex shaft 105, and the lower end of the elastic member 110 is connected to the lower fixing post 109.

[0046] In one exemplary embodiment, the axis of the lower fixed post 109 coincides with the axis of the convex shaft 105 and the axis of the wire rod 102; that is, the three are coaxial.

[0047] In one exemplary embodiment, preferably, the contact surface between the convex shaft 105 and the telescopic rod of the telescopic unit 106 is a non-convex surface.

[0048] In one exemplary embodiment, the contact surface between the convex shaft 105 and the telescopic rod of the telescopic unit 106 is a plane or a concave surface; for example, when the convex shaft 105 and the wire rod 102 are connected by the bearing 112, and the contact surface between the convex shaft 105 and the telescopic rod is a plane, the rotation of the convex shaft 105 is restricted, thereby avoiding friction of the telescopic rod caused by the rotation of the convex shaft 105, which in turn affects the control accuracy of the telescopic unit 106.

[0049] In one exemplary embodiment, the bar 102 includes a plurality of bars arranged in parallel; the specific number of bars 102 can be designed as needed, and the plurality of bars 102 are designed for multiple roll coatings.

[0050] In one exemplary embodiment, multiple wire bars 102 can be designed as needed, and different wire bars 102 can be selected to correspond to coating liquids of different viscosities. That is, different wire bars 102 can be selected to use for coating liquids of different viscosities. It can be understood that multiple wire bars 102 can be of the same model or different models.

[0051] In one exemplary embodiment, a handle 111 is provided on the upright plate 101 as needed for convenient extraction and use, for example, the handle 111 is provided on the upper surface of the upright plate 101.

[0052] In one exemplary embodiment, the vertical plates 101 at both ends of the bar 102 are fixedly connected by a crossbeam 103.

[0053] In one exemplary embodiment, the bar coating tool of this application adjusts the distance between the bar 102 and the substrate to be coated below by controlling the telescopic unit 106 during use, thereby achieving the purpose of adjusting the thickness of the coating.

[0054] It will be understood by those skilled in the art that the above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A wire bar scraper, characterized in that, include: A wire rod, wherein each end of the wire rod is provided with a convex shaft; Vertical plates, which are arranged at both ends of the wire rod; The upright plate is provided with a guide groove, and the convex shaft is disposed in the guide groove, which is at least movable in the vertical direction. A telescopic unit, the housing of which is fixed to the upright plate, and the telescopic rod of which is connected to the convex shaft; An elastic component, the upper end of which is connected to the upright plate, and the lower end of which is connected to the convex shaft; The telescopic unit and the elastic component together limit the vertical displacement of the bar.

2. The wire bar scraper according to claim 1, characterized in that, The vertical plates at both ends of the bar are symmetrically arranged; Each of the vertical plates is provided with the telescopic unit and the elastic component at the position corresponding to the guide groove.

3. The wire bar scraper according to claim 1, characterized in that, It also includes: A fixing block, which is fixed to the outside of the upright plate; The outer shell of the telescopic unit is fixed to the fixed block.

4. The wire bar scraper according to claim 3, characterized in that, An upper fixing post is provided on the fixing block, and the upper end of the elastic component is connected to the upper fixing post.

5. The wire bar scraper according to claim 4, characterized in that, A lower fixing post is provided at the end of the convex shaft, and the lower end of the elastic component is connected to the lower fixing post.

6. The wire bar scraper according to claim 5, characterized in that, The axis of the lower fixed column coincides with the axis of the convex shaft and the axis of the wire rod.

7. The wire bar scraper according to claim 1, characterized in that, The contact surface between the convex shaft and the telescopic rod of the telescopic unit is a non-convex surface.

8. The wire bar scraper according to claim 7, characterized in that, The contact surface between the convex shaft and the telescopic rod of the telescopic unit is a plane or a concave surface.

9. The wire bar scraper according to claim 1, characterized in that, The end of the bar is provided with a groove, and one end of the convex shaft is placed in the groove and connected to the bar through a bearing.

10. The wire bar scraper according to claim 1, characterized in that, The wire rods include multiple rods.