A table-top lens component pressing and pre-curing apparatus

Abstract

The utility model discloses a desktop type lens component presss from both sides and pre -curing equipment, include: support platform, one side is provided with control mechanism, feeding mechanism is along Y axle and is movably arranged in the other side of support platform, and feeding mechanism is used to convey the tray that is loaded with lens component, XZ axle adjusting mechanism is movably arranged in the back of feeding mechanism, and the output of XZ axle adjusting mechanism is fixedly established in the press mechanism, and the curing mechanism includes the fine adjustment sliding table fixedly established on the press mechanism, and the both sides of fine adjustment sliding table are movably connected with the curing lamp respectively. The utility model discloses through press mechanism and the curing mechanism of independent adjustable, can complete the press bonding and UV curing of lens simultaneously, can also quickly adapt the production demand of different specifications lens, and production line switching is more fast, ensures that the adhesive layer curing quality consistency, is supplemented with the compact layout of desktop type, is especially suitable for the flexible production scene of many varieties, small batch, has high efficiency, compatibility and process stability.

Description

Technical Field

[0001] This utility model relates to the field of lens components, and in particular to a desktop lens component pressing and pre-curing device. Background Technology

[0002] In the field of optical lens manufacturing, the precision bonding of lens elements and lens mount assemblies, as well as the curing of UV adhesive, are core technological processes. Traditional processes typically employ manual labor or separate equipment for bonding and curing, resulting in low efficiency, poor positioning accuracy, and inconsistent operation. Existing equipment often struggles to adapt to variations in lens tray dimensions, requiring frequent fixture changes or mechanical adjustments when switching production models, a time-consuming and labor-intensive process. Utility Model Content

[0003] The purpose of this invention is to provide a desktop lens component pressing and pre-curing device to solve the above-mentioned problems.

[0004] According to one aspect of this utility model, a desktop lens component pressing pre-curing device is provided, comprising: a support platform with a control mechanism on one side; a feeding mechanism movably disposed along the Y-axis on the other side of the support platform, the feeding mechanism being used to convey a tray loaded with lens components; an XZ-axis adjustment mechanism movably disposed behind the feeding mechanism; a pressing mechanism fixedly disposed at the output end of the XZ-axis adjustment mechanism, the pressing mechanism being used to press the lens components in the tray; and a curing mechanism including a fine-tuning slide fixedly disposed on the pressing mechanism, with curing lamps movably connected to both sides of the fine-tuning slide, the curing lamps being used to irradiate the UV colloid of the lens components; the feeding mechanism, the XZ-axis adjustment mechanism, the pressing mechanism, and the curing lamps are respectively signal-connected to the control mechanism.

[0005] In some embodiments, the control mechanism includes an electrical cabinet disposed on one side of the support platform, and control buttons and a touch screen are provided on one side of the electrical cabinet.

[0006] In some embodiments, the feeding mechanism includes a Y-axis linear motor and a slide table. The Y-axis linear motor is mounted on the support platform, and the slide table is mounted on the output end of the Y-axis linear motor. The top surface of the slide table is provided with a placement groove for accommodating the material tray. The Y-axis linear motor is signal-connected to the control mechanism.

[0007] In some embodiments, slide rails are provided on both sides of the Y-axis linear motor, and sliders are provided on both sides of the bottom surface of the slide table corresponding to the slide rails, with the sliders slidingly engaging with the slide rails.

[0008] In some embodiments, the XZ axis adjustment mechanism includes an X-axis linear motor and a Z-axis linear motor. The X-axis linear motor is located behind the feeding mechanism, and the Z-axis linear motor is located at the output end of the X-axis linear motor. The pressing mechanism is located at the output end of the Z-axis linear motor. The X-axis linear motor and the Z-axis linear motor are respectively signal-connected to the control mechanism.

[0009] In some embodiments, the pressing mechanism includes a pressing cylinder, which is disposed at the output end of the Z-axis linear motor, and the output end of the pressing cylinder is provided with a pressing head that contacts the lens component.

[0010] In some embodiments, the fine-tuning slide is disposed on one side of the pressurizing cylinder, and the curing lamp is rotatably connected to both sides of the fine-tuning slide via a rotating shaft. Arc-shaped grooves are respectively opened on both sides of the fine-tuning slide, and screw holes are opened on the curing lamps corresponding to the arc-shaped grooves. The curing lamps are fixed to the arc-shaped grooves by bolts, and the illumination angle of the curing lamps is adjusted by tightening or loosening the bolts.

[0011] In some embodiments, two sets of pressure cylinders are provided on the output end of the Z-axis linear motor.

[0012] In some embodiments, the pressure head is magnetically connected to the output end of the pressure cylinder.

[0013] In some embodiments, an angle scale line is provided on one side of the arc-shaped groove.

[0014] Compared with the prior art, the beneficial effects of this application are as follows:

[0015] This invention, through a pressing mechanism and an independently adjustable curing mechanism, can simultaneously complete the pressing and UV curing of lenses, and can quickly adapt to the production needs of lenses of different specifications. Production line switching is faster, ensuring consistent adhesive layer curing quality. With its compact desktop layout, it is particularly suitable for flexible production scenarios with multiple varieties and small batches, combining high efficiency, compatibility and process stability. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 for Figure 1 Enlarged view of A in the middle;

[0018] Figure 3 This is a side view of the structure of this utility model;

[0019] Figure 4 for Figure 3 A magnified view of B in the middle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] refer to Figures 1 to 4 This application provides a desktop lens component pressing pre-curing device, comprising: a support platform 1, with a control mechanism 2 disposed on one side; a feeding mechanism movably disposed along the Y-axis on the other side of the support platform 1, the feeding mechanism being used to convey a tray 3 loaded with lens components; an XZ-axis adjustment mechanism movably disposed behind the feeding mechanism; a pressing mechanism fixedly disposed at the output end of the XZ-axis adjustment mechanism, the pressing mechanism being used to press the lens components in the tray 3; and a curing mechanism, including a fine-tuning slide 4 fixedly disposed on the pressing mechanism, with curing lamps 5 movably connected to both sides of the fine-tuning slide 4, the curing lamps 5 being used to irradiate the UV colloid of the lens components; the feeding mechanism, the XZ-axis adjustment mechanism, the pressing mechanism, and the curing lamps 5 are respectively signal-connected to the control mechanism 2.

[0022] Curing lamp 5 is a UV curing lamp.

[0023] In some embodiments, the control mechanism 2 includes an electrical cabinet, which is located on one side of the support platform 1. The electrical cabinet is equipped with control buttons and a touch screen on one side, and the automatic operation of each mechanism is controlled by preset programs on the control buttons and the touch screen.

[0024] In some embodiments, the feeding mechanism includes a Y-axis linear motor 6 and a slide table 7. The Y-axis linear motor 6 is mounted on the support platform 1, and the slide table 7 is mounted on the output end of the Y-axis linear motor 6. The top surface of the slide table 7 is provided with a placement groove for accommodating the material tray 3. The Y-axis linear motor 6 is signal-connected to the control mechanism 2.

[0025] In some embodiments, slide rails 8 are provided on both sides of the Y-axis linear motor 6, and sliders 9 are provided on both sides of the bottom surface of the slide table 7 corresponding to the slide rails 8. The sliders 9 slide in cooperation with the slide rails 8, thereby improving the stability of the cooperation between the slide table 7 and the Y-axis linear motor 6.

[0026] In some embodiments, the XZ axis adjustment mechanism includes an X-axis linear motor 10 and a Z-axis linear motor 11. The X-axis linear motor 10 is located behind the feeding mechanism, and the Z-axis linear motor 11 is located at the output end of the X-axis linear motor 10. The pressing mechanism is located at the output end of the Z-axis linear motor 11. The X-axis linear motor 10 and the Z-axis linear motor 11 are respectively connected to the control mechanism 2 via signals.

[0027] In some embodiments, the pressing mechanism includes a pressing cylinder 12, which is located at the output end of the Z-axis linear motor 11. The output end of the pressing cylinder 12 is provided with a pressing head 13 that contacts the lens component. The pressing head 13 is used to press the lens component in the tray 3.

[0028] In some embodiments, the fine-tuning slide 4 is disposed on one side of the pressurizing cylinder 12, and the curing lamps 5 are rotatably connected to both sides of the fine-tuning slide 4 via rotating shafts. Arc grooves 14 are respectively opened on both sides of the fine-tuning slide 4, and screw holes are opened in the curing lamps 5 corresponding to the arc grooves 14. The curing lamps 5 are fixed to the arc grooves 14 by bolts, and the irradiation angle of the curing lamps 5 is adjusted by tightening or loosening the bolts.

[0029] In some embodiments, two sets of pressure cylinders 12 are provided on the output end of the Z-axis linear motor 11 to improve the efficiency of pressure and curing.

[0030] In some embodiments, the pressure head 13 is magnetically connected to the output end of the pressure cylinder 12. The magnetically coupled pressure head 13, combined with a standardized interface design, enables quick fixture replacement, significantly reducing changeover time and manual operation intensity.

[0031] In some embodiments, an angle scale line is provided on one side of the arc groove 14 to facilitate the adjustment of the illumination angle of the curing lamp 5.

[0032] The specific processing flow of this application is as follows: According to the specific model of the lens component, the curing lamp 5 is adapted and adjusted to a specific angle using bolts. The material tray 3, which contains the lens component to be processed (with UV colloid added in the previous processing step), is placed on the slide table 7. Then, the slide table 7 moves to the bottom of the XZ axis adjustment mechanism according to the preset program of the control mechanism 2. The XZ axis adjustment mechanism drives the pressing mechanism and the curing mechanism to press and UV-cur the lens components one by one according to the preset program. After all the lens components have been processed, the slide table 7 returns to the initial position, and the worker replaces the material tray 3.

[0033] This invention, through a pressing mechanism and an independently adjustable curing mechanism, can simultaneously complete the pressing and UV curing of lenses, and can quickly adapt to the production needs of lenses of different specifications. Production line switching is faster, ensuring consistent adhesive layer curing quality. With its compact desktop layout, it is particularly suitable for flexible production scenarios with multiple varieties and small batches, combining high efficiency, compatibility and process stability.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A desktop lens component pressing and pre-curing device, characterized in that, include: The support platform has a control mechanism on one side. A feeding mechanism is movably disposed on the other side of the support platform along the Y-axis. The feeding mechanism is used to convey a tray loaded with lens components. The XZ axis adjustment mechanism is movably located on the rear side of the feeding mechanism; A pressing mechanism is fixed to the output end of the XZ axis adjustment mechanism, and the pressing mechanism is used to press the lens component in the material tray; The curing mechanism includes a fine-tuning slide fixed on the pressing mechanism, and curing lamps are movably connected to both sides of the fine-tuning slide. The curing lamps are used to irradiate the UV colloid of the lens component. The feeding mechanism, XZ axis adjustment mechanism, pressing mechanism, and curing lamp are respectively connected to the control mechanism via signals.

2. The desktop lens component pressing and pre-curing device according to claim 1, characterized in that, The control mechanism includes an electrical cabinet, which is located on one side of the support platform. Control buttons and a touch screen are provided on one side of the electrical cabinet.

3. The desktop lens component pressing and pre-curing device according to claim 1, characterized in that, The feeding mechanism includes a Y-axis linear motor and a slide table. The Y-axis linear motor is mounted on the support platform, and the slide table is located at the output end of the Y-axis linear motor. The top surface of the slide table is provided with a placement groove for accommodating the material tray. The Y-axis linear motor is signal-connected to the control mechanism.

4. The desktop lens component pressing pre-curing device according to claim 3, characterized in that, The Y-axis linear motor is provided with slide rails on both sides, and the slide table is provided with sliders on both sides of the bottom surface corresponding to the slide rails, and the sliders slide in cooperation with the slide rails.

5. The desktop lens component pressing pre-curing device according to claim 1, characterized in that, The XZ axis adjustment mechanism includes an X-axis linear motor and a Z-axis linear motor. The X-axis linear motor is located behind the feeding mechanism, and the Z-axis linear motor is located at the output end of the X-axis linear motor. The pressing mechanism is located at the output end of the Z-axis linear motor. The X-axis linear motor and the Z-axis linear motor are respectively connected to the control mechanism via signals.

6. The desktop lens component pressing pre-curing device according to claim 5, characterized in that, The pressing mechanism includes a pressing cylinder, which is located at the output end of the Z-axis linear motor. The output end of the pressing cylinder is provided with a pressing head that contacts the lens component.

7. The desktop lens component pressing pre-curing device according to claim 6, characterized in that, The fine-tuning slide is located on one side of the pressurizing cylinder. The curing lamp is rotatably connected to both sides of the fine-tuning slide via a rotating shaft. Arc-shaped grooves are provided on both sides of the fine-tuning slide. The curing lamp is provided with screw holes corresponding to the arc-shaped grooves. The curing lamp is fixed to the arc-shaped grooves by bolts. The illumination angle of the curing lamp is adjusted by tightening or loosening the bolts.

8. The desktop lens component pressing pre-curing device according to claim 7, characterized in that, Two sets of pressure cylinders are provided on the output end of the Z-axis linear motor.

9. The desktop lens component pressing pre-curing device according to claim 6, characterized in that, The pressure head is magnetically connected to the output end of the pressure cylinder.

10. The desktop lens component pressing pre-curing device according to claim 7, characterized in that, Angle scale lines are provided on one side of the arc-shaped groove.

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