A screening device for cotton processing
By introducing a screening mechanism into the cotton processing device, and utilizing the cooperation of a servo motor and pulley assembly, efficient screening of cotton and sand has been achieved, solving the problems of cotton loss and errors in existing devices and improving the screening effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIANGYANG HAILIDA COTTON IND CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-07-21
AI Technical Summary
In existing cotton processing screening devices, the fan blades are far from the cotton discharge pipe, causing some cotton to be left inside the casing and discharged along with sand and gravel, resulting in low screening efficiency and a high risk of errors.
A cotton processing screening device with a screening mechanism was designed. The device uses a servo motor to drive the fan blades to blow the cotton, and the belt pulley assembly drives the rubber rods to beat the screen, causing the cotton to shake and the sand and gravel to fall. The PLC controller coordinates the motor and motor assembly to achieve efficient screening.
It improves the screening efficiency of cotton and sand, reduces the rate of loss and error, and ensures that cotton is collected completely and sand is separated thoroughly.
Smart Images
Figure CN224525290U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton processing technology, specifically a screening device for cotton processing. Background Technology
[0002] Cotton is a plant belonging to the genus Gossypium of the Malvaceae family. It includes upland cotton, herbaceous cotton, and tree cotton, and is an annual herbaceous or subshrub plant with sparsely covered long soft hairs on its twigs. The seeds are separable, oval, and have long white cotton hairs and short, grayish-white cotton hairs that are not easily detached. Cotton processing refers to the process of removing impurities and separating usable fibers from harvested raw cotton through a series of physical treatment steps, ultimately producing clean cotton fibers for use in textile and other industrial production. With the continuous development of cotton processing, various cotton processing devices have emerged, such as a cotton processing screening device.
[0003] A search revealed a cotton processing screening device in Chinese Utility Model Patent CN202420521459.5. The device includes a base with four symmetrically fixed support columns on its top. A housing is fixed to the top of each support column. A feed hopper is connected to the top of the housing. A rotating shaft is rotatably connected to one side wall of the housing via a bearing. A fan blade is fixed to one end of the rotating shaft inside the housing. An air inlet is located on the side wall of the housing near the fan blade. A cotton discharge pipe is connected to the side wall of the housing away from the fan blade. An auger is rotatably installed inside the bottom of the housing. This utility model, through the configuration of the housing, feed hopper, and rotating shaft... The shaft, fan blades, air inlet, cotton discharge pipe, auger, and drive assembly can easily separate cotton from sand and gravel, and facilitate the discharge of sand and gravel from the casing. It has good performance and low overall manufacturing cost. Although the equipment can easily separate cotton from sand and gravel, the fan blades are far from the cotton discharge pipe during screening, which cannot guarantee that all the cotton will be blown into the cotton discharge pipe, making screening errors easy. Some cotton will be left inside the casing and discharged with the sand and gravel, which is wasteful. Therefore, a cotton processing screening device that can blow air and vibrate to eject the sand and gravel inside the cotton is proposed, which is more efficient and less prone to screening errors. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a screening device for cotton processing. It has the advantages of being able to blow air and vibrate to eject sand and gravel from inside the cotton, resulting in high efficiency and less likelihood of screening errors. This solves the problem in Chinese Utility Model Patent No. CN202420521459.5, where the fan blades are too far from the cotton discharge pipe during screening, making it impossible to guarantee that all the cotton will be blown into the cotton discharge pipe, leading to screening errors and some cotton being left inside the shell and discharged with the sand and gravel, which is wasteful.
[0005] To achieve the above-mentioned purpose of blowing and vibrating to eject sand and gravel from inside cotton with high efficiency and less sieving errors, this utility model provides the following technical solution: a cotton processing sieving device, including a processing box, a feed hopper fixedly installed on the top of the processing box, and a sieving mechanism provided inside the processing box;
[0006] The screening mechanism includes a mounting box, a servo motor, a rotating rod, a fan blade, a movable rod, a movable hole, a screen plate, and a screen mesh. The mounting box is fixedly installed on the left side of the processing box. The servo motor is fixedly installed inside the mounting box. A rotating rod is provided at the output end of the servo motor. A fan blade is provided on the outer right side of the rotating rod. A movable rod is provided inside the mounting box. A movable hole is opened inside the processing box. A screen plate is hinged inside the processing box. A screen mesh is provided inside the screen plate.
[0007] Furthermore, a pulley one is fixedly installed on the outside of the rotating rod, a belt body is provided on the outer surface of the pulley one, and a pulley two is provided on the outer surface of the belt body, and the pulley two is fixedly connected to the movable rod.
[0008] Furthermore, a rubber rod is fixedly installed on the right side of the movable rod, and a limit plate is fixedly installed inside the processing box.
[0009] Furthermore, the bottom of the processing box is provided with a discharge port, and a waste frame is provided at the bottom of the processing box.
[0010] Furthermore, a discharge port is provided on the right side of the processing box, and a collection box is provided on the right side of the processing box.
[0011] Furthermore, a small motor is fixedly installed inside the feed hopper, and six feeding plates are provided at the output end of the small motor.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] This cotton processing screening device, through a screening mechanism, removes sand and gravel from cotton. Cotton is placed in the feed hopper, and a small motor, started by a PLC controller, slowly rotates to discharge the cotton. A servo motor then blows the cotton to the right using fan blades, causing the sand and gravel to fall downwards. Some cotton falls onto the top of the screen, where a belt pulley assembly drives a rubber rod to continuously beat the screen, causing the upper cotton to shake and the sand and gravel to fall off. The cotton falls into a collection box for collection, while the sand and gravel fall into a waste frame through a discharge port. This screening mechanism effectively removes sand and gravel from inside the cotton through air blowing and vibration, resulting in high efficiency and reducing the likelihood of screening errors. Attached Figure Description
[0014] Figure 1 This is a three-dimensional view of the structure of this utility model;
[0015] Figure 2 This is a front sectional view of the structure of this utility model;
[0016] Figure 3 The structure of this utility model Figure 2 Enlarged view of point A in the middle;
[0017] Figure 4 The structure of this utility model Figure 2 Enlarged view at point B in the middle;
[0018] Figure 5 This is a structural diagram of the movable rod of this utility model.
[0019] In the diagram: 1. Processing box; 2. Feed hopper; 3. Screening mechanism; 301. Mounting box; 302. Servo motor; 303. Rotating rod; 304. Fan blade; 305. Movable rod; 306. Movable hole; 307. Screen plate; 308. Screen mesh; 4. Belt pulley one; 5. Belt body; 6. Belt pulley two; 7. Rubber rod; 8. Limiting plate; 9. Discharge port; 10. Waste frame; 11. Discharge port; 12. Collection box; 13. Small motor; 14. Feeding plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-5 A cotton processing screening device in this embodiment includes a processing box 1, a feeding hopper 2 fixedly installed on the top of the processing box 1, and a screening mechanism 3 provided inside the processing box 1.
[0022] The screening mechanism 3 includes a mounting box 301, a servo motor 302, a rotating rod 303, a fan blade 304, a movable rod 305, a movable hole 306, a screen plate 307, and a screen mesh 308. The mounting box 301 is fixedly installed on the left side of the processing box 1. The servo motor 302 is fixedly installed inside the mounting box 301. The output end of the servo motor 302 is provided with a rotating rod 303. The fan blade 304 is provided on the right side of the rotating rod 303. The movable rod 305 is provided inside the mounting box 301. The movable hole 306 is opened inside the processing box 1. The screen plate 307 is hinged inside the processing box 1. The screen mesh 308 is provided inside the screen plate 307.
[0023] In the implementation of the case, a pulley 4 is fixedly installed on the outside of the rotating rod 303. A belt body 5 is provided on the outside of the pulley 4. A pulley 6 is provided on the outside of the belt body 5. The pulley 6 is fixedly connected to the movable rod 305. By setting the pulley 4, the belt body 5 and the pulley 6, the rotating rod 303 and the movable rod 305 can rotate synchronously, thereby forming a rotation, which allows the rubber rod 7 on the outside of the movable rod 305 to rotate.
[0024] In the case implementation, a rubber rod 7 is fixedly installed on the right side of the movable rod 305, and a limit plate 8 is fixedly installed inside the processing box 1. By setting the rubber rod 7, the rubber rod 7 can rotate and continuously beat the screen plate 307, causing the sand and gravel in the cotton at the top to fall off, which is beneficial for screening out the sand and gravel.
[0025] In the implementation of the case, a small motor 13 is fixedly installed inside the feed hopper 2. The output end of the small motor 13 is equipped with six feeding plates 14. By setting the small motor 13, the six feeding plates 14 can be driven to slowly feed the material through the uniform rotation of the small motor 13, which is beneficial for screening sand and gravel.
[0026] In the implementation of the case, a PLC controller is installed in front of the processing box 1. The PLC controller is electrically connected to all electronic components in this patent through wires, so that all electronic components in this patent can be controlled by operating the PLC controller.
[0027] When implementing this procedure, please follow these steps:
[0028] 1) When screening cotton for sand and gravel, put cotton into the feed hopper 2 and start the small motor 13 to slowly rotate and feed the cotton through the PLC controller;
[0029] 2) Then, the servo motor 302 is started, and the fan blades 304 are set to blow the cotton to the right, the sand and gravel fall downwards, and some of the cotton falls onto the top of the screen 308;
[0030] 3) The rubber rod 7 continuously beats the screen 308 through the belt pulley assembly, causing the cotton at the top to shake and the sand and gravel to fall off.
[0031] 4) Finally, the cotton falls into the collection box 12 for collection, and the sand and gravel fall into the waste box 10 through the discharge port 9.
[0032] In summary, this cotton processing screening device, through the screening mechanism 3, allows for the screening of cotton for sand and gravel. Cotton is placed in the feed hopper 2, and a small motor 13 is started by the PLC controller to slowly rotate and discharge the cotton. Then, a servo motor 302 is activated, and a fan blade 304 blows the cotton to the right, causing the sand and gravel to fall downwards. Some cotton falls onto the top of the screen 308, and through the belt pulley assembly, the rubber rod 7 continuously beats the screen 308, causing the cotton at the top to shake and the sand and gravel to fall. The cotton falls into the collection box 12 for collection, while the sand and gravel fall into the waste frame 10 through the discharge port 9. This screening mechanism 3 can blow air and vibrate to eject sand and gravel from inside the cotton, resulting in high efficiency and reducing the likelihood of screening errors.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A screening device for cotton processing, comprising a processing box (1), characterized in that: The top of the processing box (1) is fixedly installed with a feeding hopper (2), and the inside of the processing box (1) is provided with a screening mechanism (3). The screening mechanism (3) includes a mounting box (301), a servo motor (302), a rotating rod (303), a fan blade (304), a movable rod (305), a movable hole (306), a screen plate (307), and a screen (308). The mounting box (301) is fixedly installed on the left side of the processing box (1). The servo motor (302) is fixedly installed inside the mounting box (301). The output end of the servo motor (302) is provided with a rotating rod (303). The fan blade (304) is provided on the right side of the rotating rod (303). The movable rod (305) is provided inside the mounting box (301). The movable hole (306) is opened inside the processing box (1). The screen plate (307) is hinged inside the processing box (1). The screen plate (307) is provided inside the screen plate (307). The screen (308) is provided inside the screen plate (307).
2. The screening device for cotton processing according to claim 1, characterized in that: A pulley 1 (4) is fixedly installed on the outside of the rotating rod (303). A belt body (5) is provided on the outside of the pulley 1 (4). A pulley 2 (6) is provided on the outside of the belt body (5). The pulley 2 (6) is fixedly connected to the movable rod (305).
3. The screening device for cotton processing according to claim 1, characterized in that: A rubber rod (7) is fixedly installed on the right side of the movable rod (305), and a limit plate (8) is fixedly installed inside the processing box (1).
4. A screening device for cotton processing according to claim 1, characterized in that: The bottom of the processing box (1) is provided with a discharge port (9) and a waste box (10) is provided at the bottom of the processing box (1).
5. A screening device for cotton processing according to claim 1, characterized in that: The processing box (1) has a discharge port (11) on the right side and a collection box (12) on the right side.
6. A screening device for cotton processing according to claim 1, characterized in that: A small motor (13) is fixedly installed inside the feed hopper (2), and six feed plates (14) are provided at the output end of the small motor (13).