A plug-in carousel sorter

The design of the pluggable rotary sorter solves the problem of cumbersome disassembly and assembly of rotary sorters, enabling rapid disassembly and maintenance, improving maintenance efficiency, and ensuring the orderly and accurate sorting process.

CN224525317UActive Publication Date: 2026-07-21广东新琦智能科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
广东新琦智能科技有限公司
Filing Date
2025-08-22
Publication Date
2026-07-21

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    Figure CN224525317U_ABST
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Abstract

The utility model provides a plug -in formula carousel sorting device, including base, locating seat, rotating component, drum assembly and circuit component, locating seat is detachably connected in base, rotating component includes rotary motor and rotation seat, and rotary motor is located in locating seat, and rotary motor is connected with rotation seat, and drum assembly is located in rotation seat, and circuit component includes circuit board, first wiring and second wiring, and circuit board is located in locating seat, and circuit board is electrically connected with rotary motor, and first wiring is electrically connected with circuit board, and second wiring is located in base, and second wiring is detachably connected in first wiring. The utility model provides a plug -in formula carousel sorting device, needs to maintain dismounting, can directly take up locating seat, then separates first wiring and second wiring, can complete the separation of locating seat and base, whether it is dismounting or installing is very convenient, is simpler to maintain, and the maintenance efficiency is higher.
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Description

Technical Field

[0001] This utility model relates to the field of logistics sorting technology, specifically to a plug-in rotary sorter. Background Technology

[0002] Rotary sorting machines are commonly used for sorting and transporting goods. A typical rotary sorting machine consists of multiple rotary sorters, which operate by rotating rollers on the rotary sorters to achieve the sorting and transport of goods.

[0003] A rotary sorter typically consists of a base, a transmission mechanism, and rollers. The transmission mechanism and rollers are integrated into the base, which is then installed in the sorting machine. Over long-term use, rotary sorters inevitably experience malfunctions, especially in the transmission mechanism and rollers. Current maintenance methods require removing the entire rotary sorter from the sorting machine and then disassembling each component, which is cumbersome and inefficient. Utility Model Content

[0004] The purpose of this utility model is to provide a pluggable rotary sorter, which aims to solve the problems of cumbersome disassembly and assembly and difficult maintenance of existing rotary sorters.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A pluggable rotary sorter is provided, comprising:

[0007] Base;

[0008] A positioning seat, which is detachably connected to the base;

[0009] A rotating assembly, comprising a rotating motor and a rotating base, wherein the rotating motor is disposed on the positioning base and connected to the rotating base;

[0010] A roller assembly, wherein the roller assembly is disposed on the rotating base;

[0011] The circuit assembly includes a circuit board, a first wire, and a second wire. The circuit board is disposed on the positioning seat and is electrically connected to the rotary motor. The first wire is electrically connected to the circuit board, and the second wire is disposed on the base and is detachably connected to the first wire.

[0012] Optionally, the outer wall of the base is provided with a positioning protrusion, and the inner wall of the positioning seat is provided with a positioning groove that matches the positioning protrusion.

[0013] Optionally, the positioning seat is provided with a first clearance hole for the first wire to pass through, and a second clearance hole is provided between the positioning protrusion and the positioning groove for the second wire to pass through, and the first clearance hole can communicate with the second clearance hole.

[0014] Optionally, the rotating assembly further includes a rotating tray, the rotating motor is an internal rotor torque motor, the rotating tray is detachably connected to the rotating motor, and the rotating seat is detachably connected to the rotating tray.

[0015] Optionally, the roller assembly includes a roller motor and a roller coating. The roller motor is an external rotor brushless motor, and the roller coating covers the outer surface of the roller motor. Both ends of the roller motor are detachably connected to the rotating base.

[0016] Optionally, the roller assembly further includes shock-absorbing rubber sleeves, the roller motor has a motor shaft, the motor shaft is detachably connected to the rotating seat, and the shock-absorbing rubber sleeves are fitted on both ends of the motor shaft.

[0017] Optionally, the circuit assembly further includes a third wiring, one end of which is electrically connected to the roller motor, and the other end of which passes through the rotating seat and the rotating tray and is electrically connected to the circuit board. The positioning seat has a receiving cavity inside for the third wiring to pass through.

[0018] Optionally, the rotating assembly further includes a face cover detachably connected to the rotating base, and the roller assembly protruding from the upper surface of the face cover.

[0019] Optionally, the rotating seat is provided with a support portion, the cover is provided with a limiting groove adapted to the support portion, the upper side of the support portion and the lower side of the limiting groove form a limiting hole, and the motor shaft of the roller motor is inserted into the limiting hole.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] In the pluggable rotary sorter provided by this utility model, the base is installed on the sorting machine, providing a stable foundation for the operation of the entire rotary sorter. The positioning seat is used to fix the positions of the circuit components, rotating components, and roller components, ensuring their accurate operation during the sorting process. The rotary motor serves as a power source, driving the rotating seat to rotate and causing the roller components to rotate, thereby adjusting the direction of transport and achieving precise material sorting. The circuit board is responsible for controlling the start and stop of the rotary motor, ensuring the orderly progress of the sorting process. The first wiring connects the circuit board and the rotary motor, transmitting electrical energy and control signals. The second wiring is located on the base and is detachably connected to the first wiring, allowing for flexible plugging and unplugging, facilitating circuit connection and maintenance. More specifically, when disassembly is required for maintenance, the positioning seat can be directly lifted, and then the first and second wirings can be separated to complete the separation of the positioning seat from the base. Both disassembly and installation are very convenient, making maintenance simpler and more efficient. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the plug-in rotary sorter of this utility model;

[0024] Figure 2 This is a side view of the plug-in rotary sorter of this utility model;

[0025] Figure 3 This is a bottom view of the plug-in rotary sorter of this utility model;

[0026] Figure 4 This is a schematic diagram of the internal structure of the plug-in rotary sorter of this utility model.

[0027] Figure 5 This is an exploded view of the plug-in rotary sorter of this utility model.

[0028] In the diagram: 1. Base; 11. Positioning protrusion; 12. Second clearance hole; 2. Positioning seat; 21. Positioning groove; 22. First clearance hole; 23. Receiving cavity; 3. Rotating assembly; 31. Rotating motor; 32. Rotating seat; 321. Support part; 33. Rotating tray; 34. Cover; 341. Limiting groove; 4. Roller assembly; 41. Roller motor; 411. Stator; 412. Rotor; 413. Motor shaft; 414. Housing; 42. Roller rubber coating; 43. Shock-absorbing rubber sleeve; 5. Circuit assembly; 51. Circuit board; 52. First wiring; 53. Third wiring. Detailed Implementation

[0029] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0032] The following is combined Figures 1 to 5 This invention describes a pluggable rotary sorter.

[0033] like Figures 1 to 5 As shown, this utility model provides a pluggable rotary sorter, including a base 1, a positioning seat 2, a rotating assembly 3, a roller assembly 4, and a circuit assembly 5.

[0034] The base 1 is installed on the sorting machine, providing a stable foundation for the operation of the entire rotary sorter. The positioning seat 2 is detachably connected to the base 1, for example, by plugging it into the base 1 and then fixing it with bolts. The positioning seat 2 is used to integrate the circuit assembly 5, the rotating assembly 3 and the roller assembly 4, and fix the positions of the circuit assembly 5, the rotating assembly 3 and the roller assembly 4 to ensure that they can work accurately during the sorting process.

[0035] Furthermore, the rotating assembly 3 includes a rotating motor 31 and a rotating seat 32. The rotating motor 31 is located on the positioning seat 2 and connected to the rotating seat 32. The rotating motor 31 serves as a power source, driving the rotating seat 32 to rotate and causing the roller assembly 4 to rotate, thereby adjusting the direction of transportation and achieving precise sorting of materials. The roller assembly 4 is located on the rotating seat 32 and is capable of conveying materials.

[0036] Specifically, the circuit assembly 5 includes a circuit board 51, a first wiring 52, and a second wiring. The circuit board 51 is located on the positioning base 2 and can be installed on the positioning base 2 with bolts, making disassembly and assembly more convenient. The circuit board 51 is electrically connected to the rotary motor 31, and the first wiring 52 is electrically connected to the circuit board 51. The second wiring is located on the base 1 and can be detachably connected to the first wiring 52, for example, through a male and female connector. The circuit board 51 is responsible for controlling the start and stop of the rotary motor 31 to ensure the orderly progress of the sorting process. The first wiring 52 connects the circuit board 51 and the rotary motor 31 and can transmit electrical energy and control signals. The second wiring is located on the base 1 and is detachably connected to the first wiring 52, allowing for flexible plugging and unplugging, which is convenient for circuit connection and maintenance.

[0037] In the pluggable rotary sorter provided by this utility model, when maintenance and disassembly are required, the positioning seat 2 can be picked up directly, and then the first wiring 52 and the second wiring can be separated to complete the separation of the positioning seat 2 from the base 1. Both disassembly and installation are very convenient, maintenance is simpler, and maintenance efficiency is higher.

[0038] In some embodiments, the outer wall of the base 1 is provided with a positioning protrusion 11, and the inner wall of the positioning seat 2 is provided with a positioning groove 21 that matches the positioning protrusion 11. Specifically, the positioning protrusion 11 protrudes outward from the base 1, and the positioning groove 21 opens inward and downward. During installation, the positioning seat 2 is placed on the base 1 from top to bottom, and the positioning groove 21 can fit onto the positioning protrusion 11, thereby playing a positioning and limiting role, preventing the positioning seat 2 from rotating itself, and making installation more convenient and quick.

[0039] In some embodiments, the positioning base 2 is provided with a first clearance hole 22 for the first wire 52 to pass through, and a second clearance hole 12 for the second wire to pass through is provided between the positioning protrusion 11 and the positioning groove 21. The first clearance hole 22 can communicate with the second clearance hole 12. Specifically, the positioning protrusion 11 is provided with a semi-circular groove, and the inner side of the positioning groove 21 is also provided with a semi-circular groove. The two semi-circular grooves together form the second clearance hole 12. One end of the second wire is connected to an external power source, and the other end of the second wire is connected to the first wire 52. By providing the first clearance hole 22 and the second clearance hole 12, space can be reserved for the first wire 52 and the second wire, which also serves to hide the wires and makes the design more aesthetically pleasing.

[0040] In some embodiments, the rotating assembly 3 further includes a rotating tray 33, the rotating motor 31 is an internal rotor 412 torque motor, the rotating tray 33 is detachably connected to the rotating motor 31, for example by bolt connection, and the rotating seat 32 is detachably connected to the rotating tray 33, for example by bolt connection. Generally, the internal rotor 412 torque motor is turntable-shaped, which can better install the rotating tray 33 and make the rotation more stable. The rotating tray 33 plays a connecting role, which can better transmit power and is also convenient for maintenance. It is very convenient to disassemble or install.

[0041] In some embodiments, the roller assembly 4 includes a roller motor 41 and a roller coating 42. The roller motor 41 is an external rotor 412 brushless motor, and the roller coating 42 covers the outer surface of the roller motor 41. Both ends of the roller motor 41 are detachably connected to the rotating base 32. Specifically, both ends of the roller motor 41 are bolted to the rotating base 32. The roller motor 41 is an external rotor 412 brushless motor, with the stator 411 located on the motor shaft 413 and the rotor 412 located on the housing 414. Both ends of the motor shaft 413 are bolted to the rotating base 32. When the motor is started, the motor housing 414 rotates, thereby driving the material on the surface to move, thus completing the conveying work. The roller coating 42 serves to protect the motor housing 414 and extend its service life. In addition, compared with the traditional transmission method, this arrangement makes disassembly and assembly more convenient, maintenance efficiency higher, and the conveying effect better.

[0042] In some embodiments, the roller assembly 4 further includes a shock-absorbing rubber sleeve 43, the roller motor 41 has a motor shaft 413, the motor shaft 413 is detachably connected to the rotating seat 32, and both ends of the motor shaft 413 are fitted with shock-absorbing rubber sleeves 43. The shock-absorbing rubber sleeves 43 can reduce noise and reduce resonance, and ensure stable operation of the roller motor 41 across the entire speed range.

[0043] In some embodiments, the circuit assembly 5 further includes a third wiring 53. One end of the third wiring 53 is electrically connected to the roller motor 41, and the other end of the third wiring 53 passes through the rotating seat 32 and the rotating tray 33 and is electrically connected to the circuit board 51. The positioning seat 2 has a receiving cavity 23 for the third wiring 53 to pass through. During the conveying operation, when it is necessary to change the conveying direction, the roller motor 41 will drive the rotating tray 33 to drive the rotating seat 32 to rotate, for example, to change the direction of rotation. By setting the receiving cavity 23, a space can be provided for the third wiring 53 to move, so as to avoid the third wiring 53 from getting tangled when the rotating seat 32 rotates, thus improving safety.

[0044] In some embodiments, the rotating assembly 3 further includes a cover 34, which is detachably connected to the rotating base 32, for example by bolts. The roller assembly 4 protrudes from the upper surface of the cover 34. By providing the cover 34, the interior of the roller assembly 4 can be better protected and dust can be prevented from entering.

[0045] In some embodiments, the rotating base 32 is provided with a support portion 321, and the cover 34 is provided with a limiting groove 341 adapted to the support portion 321. A limiting hole is formed on the upper side of the support portion 321 and the lower side of the limiting groove 341. The motor shaft 413 of the roller motor 41 is inserted into the limiting hole. Specifically, the motor shaft 413 of the roller motor 41 is supported by the support portion 321, and the cover 34 is placed on the rotating base 32. The limiting groove 341 can be fitted onto the shock-absorbing rubber sleeve 43 of the motor shaft 413 of the roller motor 41, thereby playing the role of fixing the motor shaft 413 of the roller motor 41. The fixing effect is good and the shaking of the roller motor 41 can be avoided.

[0046] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A pluggable rotary sorter, characterized in that, include: Base (1); Positioning seat (2), which is detachably connected to the base (1); A rotating assembly (3) includes a rotating motor (31) and a rotating base (32). The rotating motor (31) is located on the positioning base (2) and is connected to the rotating base (32). Roller assembly (4), the roller assembly (4) being disposed on the rotating seat (32); The circuit assembly (5) includes a circuit board (51), a first wiring (52) and a second wiring. The circuit board (51) is disposed on the positioning seat (2) and is electrically connected to the rotary motor (31). The first wiring (52) is electrically connected to the circuit board (51). The second wiring is disposed on the base (1) and is detachably connected to the first wiring (52).

2. The pluggable rotary sorter according to claim 1, characterized in that, The outer wall of the base (1) is provided with a positioning protrusion (11), and the inner wall of the positioning seat (2) is provided with a positioning groove (21) that matches the positioning protrusion (11).

3. The pluggable rotary sorter according to claim 2, characterized in that, The positioning seat (2) is provided with a first clearance hole (22) through which the first wire (52) passes, and a second clearance hole (12) through which the second wire passes between the positioning protrusion (11) and the positioning groove (21). The first clearance hole (22) can communicate with the second clearance hole (12).

4. The pluggable rotary sorter according to claim 1, characterized in that, The rotating assembly (3) further includes a rotating tray (33), the rotating motor (31) is an internal rotor (412) torque motor, the rotating tray (33) is detachably connected to the rotating motor (31), and the rotating seat (32) is detachably connected to the rotating tray (33).

5. The pluggable rotary sorter according to claim 4, characterized in that, The roller assembly (4) includes a roller motor (41) and a roller coating (42). The roller motor (41) is an external rotor (412) brushless motor. The roller coating (42) covers the outer surface of the roller motor (41). Both ends of the roller motor (41) are detachably connected to the rotating base (32).

6. The pluggable rotary sorter according to claim 5, characterized in that, The roller assembly (4) further includes a shock-absorbing rubber sleeve (43), and the roller motor (41) has a motor shaft (413), which is detachably connected to the rotating seat (32), and the shock-absorbing rubber sleeve (43) is fitted on both ends of the motor shaft (413).

7. The pluggable rotary sorter according to claim 6, characterized in that, The circuit assembly (5) also includes a third wiring (53), one end of which is electrically connected to the roller motor (41), and the other end of which passes through the rotating seat (32) and the rotating tray (33) and is electrically connected to the circuit board (51). The positioning seat (2) has a receiving cavity (23) inside for the third wiring (53) to pass through.

8. The pluggable rotary sorter according to claim 7, characterized in that, The rotating assembly (3) also includes a face cover (34) which is detachably connected to the rotating seat (32), and the roller assembly (4) protrudes from the upper surface of the face cover (34).

9. The pluggable rotary sorter according to claim 8, characterized in that, The rotating seat (32) is provided with a support part (321), and the cover (34) is provided with a limiting groove (341) that is adapted to the support part (321). A limiting hole is formed on the upper side of the support part (321) and the lower side of the limiting groove (341). The motor shaft (413) of the roller motor (41) is inserted into the limiting hole.