A six-surface high-voltage insulation test and feeding integrated mechanism
By designing a six-sided high-voltage insulation testing and feeding integrated mechanism, and using multiple sets of cylinders and limit cylinders in combination, the problems of high cost, large size and low automation of existing equipment have been solved, and efficient testing and conveying have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI CHANGDING ELECTRONICS CO LTD
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-21
AI Technical Summary
Existing six-sided high-voltage insulation testing equipment is costly, bulky, and has a low degree of automation. Manual feeding is inconvenient, resulting in low work efficiency.
Design a six-sided high-voltage insulation testing and feeding integrated mechanism. Combining high-voltage testing and feeding functions, it uses multiple sets of cylinders and limit cylinders to achieve rapid and accurate product testing and sorting.
It greatly saves equipment costs and space, improves testing and conveying efficiency, and enables rapid and accurate sorting of good and bad products.
Smart Images
Figure CN224525362U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of insulation testing technology, and more specifically, it relates to a six-sided high-voltage insulation testing and feeding integrated mechanism. Background Technology
[0002] The original six-sided high-voltage insulation testing required specialized equipment or testing on an auxiliary panel, but the equipment was large and expensive. In addition, manual feeding was required before testing, which was inconvenient to operate, had a low degree of automation, and greatly reduced work efficiency. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a six-sided high-voltage insulation testing and feeding integrated mechanism to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a six-sided high-voltage insulation testing and feeding integrated mechanism, comprising a chassis housing, a fixedly connected component plate on the side wall of the chassis housing, a feeding slide above the component plate, one end of the feeding slide being fixed to the top of the chassis housing, a lifting tube mechanism and a high-voltage testing mechanism sequentially arranged on the feeding slide from top to bottom, and a defective material box and a motor separation feeding station fixed to the end of the feeding slide; the high-voltage testing mechanism includes a fixedly connected support plate on the component plate, a first pressing cylinder, a first blocking cylinder, a first high-voltage testing cylinder, a second high-voltage testing cylinder, and a second blocking cylinder located on the top of the support plate, a third blocking cylinder between the first blocking cylinder and the second blocking cylinder, a first high-voltage testing limit cylinder and a second high-voltage testing limit cylinder sequentially aligned below the first high-voltage testing cylinder and the second high-voltage testing cylinder, and a high-voltage testing plate on the piston rod head of both the first high-voltage testing cylinder and the second high-voltage testing cylinder.
[0005] Preferably, a transfer cylinder that is fixedly connected to the support plate is provided on one side of the defective product box.
[0006] Preferably, the piston rod head of the first pressing cylinder is provided with a pressure plate that is fixedly connected.
[0007] Preferably, the piston rod heads of the first, second, and third baffle cylinders are provided with fixedly connected baffles.
[0008] Preferably, the piston rod heads of the first test limiting cylinder and the second test limiting cylinder are provided with limiting plates that are fixedly connected.
[0009] Preferably, the feed chute is inclined downwards from the ground.
[0010] This utility model provides a six-sided high-voltage insulation testing and feeding integrated mechanism, which has the following advantages: 1. Combining high-voltage insulation testing with feeding greatly saves cost and equipment space; 2. Using multiple sets of baffle cylinders and pressing cylinders in cooperation, it can ensure separate conveying of products. With the cooperation of limit cylinders and testing cylinders for high-voltage insulation testing, it can achieve fast and accurate high-voltage insulation testing of products, and quickly and accurately feed good or defective products according to the test results. The integrated design improves the testing efficiency and conveying efficiency of products. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0012] Figure 2 This is an enlarged schematic diagram of the high-voltage testing mechanism of this utility model.
[0013] Figure 3 This is a schematic diagram of the high-voltage testing mechanism of this utility model.
[0014] In the diagram, 1. Chassis housing; 2. Component board; 3. Feed chute; 4. Lifting pipe mechanism; 5. High-pressure testing mechanism; 501. First pressing cylinder; 502. First blocking cylinder; 503. First high-pressure testing cylinder; 504. Second high-pressure testing cylinder; 505. First testing limit cylinder; 506. Second testing limit cylinder; 507. Second blocking cylinder; 508. Third blocking cylinder; 6. Defective material box; 7. Motor separation feeding station; 8. Transfer cylinder; 9. Support plate; 10. High-pressure test piece. Detailed Implementation
[0015] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0016] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] Please see Figures 1 to 3 This utility model provides a technical solution: a six-sided high-voltage insulation testing and feeding integrated mechanism, including a chassis housing 1. A component plate 2 is fixedly connected to the side wall of the chassis housing 1. A feeding slide 3 is provided above the component plate 2, with one end of the feeding slide 3 fixed to the top of the chassis housing 1. The feeding slide 3 is inclined downwards from the ground. From top to bottom, a lifting pipe mechanism 4 and a high-voltage testing mechanism 5 are sequentially provided on the feeding slide 3. At the end of the feeding slide 3, a defective material box 6 and a motor-separated feeding station 7 are also provided, fixed to the component plate 2. A transfer cylinder 8, fixedly connected to a support plate, is provided on one side of the defective material box 6.
[0019] The high-pressure testing mechanism 5 includes a support plate fixedly connected to the component plate 2, a first pressing cylinder 501, a first blocking cylinder 502, a first high-pressure testing cylinder 503, a second high-pressure testing cylinder 504, and a second blocking cylinder 507 located at the top of the support plate. A third blocking cylinder 508 is also provided between the first blocking cylinder 502 and the second blocking cylinder 507. A first test limiting cylinder 505 and a second test limiting cylinder 506 are sequentially aligned below the first high-pressure testing cylinder 503 and the second high-pressure testing cylinder 504. The piston rod heads of the first test limiting cylinder 505 and the second test limiting cylinder 506 are provided with fixedly connected limiting plates, the piston rod head of the first pressing cylinder 501 is provided with a fixedly connected pressure plate, the piston rod heads of the first blocking cylinder 502, the second blocking cylinder 507 and the third blocking cylinder 508 are provided with fixedly connected baffles, and the piston rod heads of the first high-pressure test cylinder 503 and the second high-pressure test cylinder 504 are all provided with high-pressure test plates 10.
[0020] The specific usage and function of this embodiment: The lifting mechanism 4 moves the product to the starting point of the feeding slide 3 through the lifting cylinder. After the product slides down to the position by gravity along the feeding slide 3, the first pressing cylinder 501 descends to press the product down, and at the same time the second blocking cylinder 507 presses down, and the first blocking cylinder 502 returns to its original position. The product slides down and is blocked by the baffle of the second blocking cylinder 507. The first blocking cylinder 502 descends, the first pressing cylinder 501 returns to its original position, and the product slides down and is blocked by the baffle of the first blocking cylinder 502. The first pressing cylinder 501 descends to press the product down, and at the same time the third blocking cylinder 508 presses down, the first blocking cylinder 502 returns to its original position, and the product slides down and is blocked by the baffle of the third blocking cylinder 508. The first test limit cylinder 505 and the second test limit cylinder 506 rise simultaneously, while the first high-pressure test cylinder 503 and the second high-pressure test cylinder 504 press down to bring the high-pressure test piece into contact with the product for measurement; there are four measurement scenarios:
[0021] ① All products are good: The first high-pressure test cylinder 503 and the second high-pressure test cylinder 504 return to the origin. At the same time, the first test limit cylinder 505 and the second test limit cylinder 506 return to the origin. The third material blocking cylinder 508 and the second material blocking cylinder 507 return to the origin. Product 1 (good) and Product 2 (good) slide down into the curved rail of the feeding chute 3 and are fed into the motor separation feeding station 7, and the cycle continues.
[0022] ② All products measured are defective: Transfer cylinder 8 moves forward, first high-pressure test cylinder 503 and second high-pressure test cylinder 504 return to the origin, at the same time the first test limit cylinder 505 and second test limit cylinder 506 return to the origin, the third stop cylinder 508 and second stop cylinder 507 return to the origin, defective product 1 and defective product 2 slide down into defective product box 6, transfer cylinder 8 returns to the origin, and the cycle repeats.
[0023] ③ Product 1 (Good) & Product 2 (Defective): The first high-pressure test cylinder 503 and the second baffle cylinder 507 return to their origin. Product 1 (Good) slides down into the curved rail of the feed chute 3 and enters the motor separation feed station 7. The transfer cylinder 8 moves forward. The second high-pressure test cylinder 504 and the third baffle cylinder 508 return to their origin. Product 2 (Defective) slides down into the defective product box 6. The transfer cylinder 8 returns to its origin, and the cycle repeats.
[0024] ④ Product 1 (Defective) & Product 2 (Good): Transfer cylinder 8 moves forward, first high-pressure test cylinder 503 and second baffle cylinder 507 return to the origin, good product 1 slides down into the defective product box 6 in the feed chute 3, transfer cylinder 8 returns to the origin, second high-pressure test cylinder 504 and third baffle cylinder 508 return to the origin, good product 2 slides down into the curved rail of the feed chute 3 and enters the motor separation feed station 7, and the cycle continues.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A six-sided high-voltage insulation testing and feeding integrated mechanism, comprising a chassis housing (1), characterized in that: The side wall of the chassis housing (1) is provided with a fixedly connected component plate (2). A feeding slide (3) is provided above the component plate (2). One end of the feeding slide (3) is fixed to the top of the chassis housing (1). A lifting pipe mechanism (4) and a high-pressure testing mechanism (5) are provided on the feeding slide (3) from top to bottom. A defective material box (6) and a motor separation feeding station (7) are also provided at the end of the feeding slide (3) and fixed to the component plate (2). The high-pressure testing mechanism (5) includes a fixedly connected support plate on the component plate (2), a first pressing cylinder (501) located on the top of the support plate, and a first... The system includes a material blocking cylinder (502), a first high-pressure test cylinder (503), a second high-pressure test cylinder (504), and a second material blocking cylinder (507). A third material blocking cylinder (508) is also provided between the first material blocking cylinder (502) and the second material blocking cylinder (507). A first test limit cylinder (505) and a second test limit cylinder (506) are sequentially positioned below the first high-pressure test cylinder (503) and the second high-pressure test cylinder (504). The piston rod heads of the first high-pressure test cylinder (503) and the second high-pressure test cylinder (504) are both provided with high-pressure test plates (10).
2. The six-sided high-voltage insulation testing and feeding integrated mechanism according to claim 1, characterized in that: The defective product box (6) is provided with a transfer cylinder (8) fixedly connected to the support plate on one side.
3. The six-sided high-voltage insulation testing and feeding integrated mechanism according to claim 1, characterized in that: The piston rod head of the first pressing cylinder (501) is provided with a pressure plate that is fixedly connected.
4. The six-sided high-voltage insulation testing and feeding integrated mechanism according to claim 1, characterized in that: The piston rod heads of the first baffle cylinder (502), the second baffle cylinder (507) and the third baffle cylinder (508) are provided with fixedly connected baffles.
5. The six-sided high-voltage insulation testing and feeding integrated mechanism according to claim 1, characterized in that: The piston rod heads of the first test limit cylinder (505) and the second test limit cylinder (506) are provided with fixedly connected limit plates.
6. The six-sided high-voltage insulation testing and feeding integrated mechanism according to claim 1, characterized in that: The feed chute (3) is inclined downwards from the ground.