A square case battery cell six-side cleaning device
By combining a brush cleaning device and an ion wind cleaning device, the problems of low cleaning efficiency and electrostatic adsorption of dust in battery cells are solved, enabling automatic cleaning of six sides of battery cells and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SCUD FUJIAN ELECTRONICS
- Filing Date
- 2025-06-11
- Publication Date
- 2026-07-21
AI Technical Summary
Existing battery cell cleaning technologies are inefficient, and manual operation can easily lead to staff fatigue, incomplete cleaning, and the risk of missed cleaning. Furthermore, static electricity on the surface of the battery cells after cleaning can easily attract dust, causing secondary pollution.
The system combines a brush cleaning device, mechanical grippers, a battery cell transfer platform, and an ion air cleaning device to achieve automatic cleaning of all six sides of the battery cell. It uses roller brushes and ion air knives to remove dust and static electricity, and combines a dust suction nozzle and a wind speed meter to monitor the cleaning effect.
It achieves automatic cleaning of six sides of the battery cell, improves production efficiency, ensures stable cleaning effect, reduces fatigue of manual operation and the risk of missed cleaning, and effectively removes static electricity and dust.
Smart Images

Figure CN224525374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery cell cleaning, and in particular to a six-sided cleaning device for square-shell battery cells. Background Technology
[0002] Because the battery cell manufacturing process is very complex and involves many steps, the cells are highly susceptible to contamination and dirt, thus requiring cleaning. Current technologies are inefficient, relying entirely on manual operation. Prolonged work can lead to worker fatigue, resulting in a lack of concentration and inadequate cleaning. Furthermore, it's difficult to guarantee thorough cleaning during shift changes, posing a risk of missed areas. Residual static electricity on the cell surface after cleaning can attract dust, causing secondary contamination. Utility Model Content
[0003] To address the aforementioned problems in the prior art, this utility model provides a six-sided cleaning device for square-shell battery cells.
[0004] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0005] A six-sided cleaning device for square-shell battery cells, comprising:
[0006] Brush cleaning device;
[0007] Mechanical grippers are positioned near the brush cleaning device;
[0008] The battery cell transfer platform is located near the brush cleaning device.
[0009] An ion wind cleaning device is installed in the middle of the battery cell transfer platform;
[0010] The brush cleaning device includes a bottom roller brush cleaning device, a side roller brush cleaning device, and a first ion air knife arranged sequentially along the direction of the battery cell travel; the bottom of the brush cleaning device is provided with a first dust suction horn; the bottom of the ion air cleaning device is provided with a second dust suction horn; the first dust suction horn and / or the second dust suction horn are connected to an anemometer.
[0011] In one embodiment of this utility model, the air outlet of the first ion air knife is tilted toward the direction of the cell transfer platform.
[0012] In one embodiment of this utility model, the mechanical gripper includes a connecting frame; the connecting frame is provided with a plurality of gripper assemblies; the gripper assembly includes a fixed bracket fixedly connected to the connecting frame; a third guide rail is fixedly connected to the fixed bracket; a third slider is slidably connected to the third guide rail; a gripper is fixedly connected to the third slider; two grippers are symmetrically arranged; the fixed bracket is also fixedly connected to two first cylinders, and the piston rods of the two first cylinders are each connected to one of the grippers to drive the two opposing grippers to move closer or further apart.
[0013] In one embodiment of this utility model, the cell transfer platform includes a base; a first guide rail is provided on the base; the first guide rail passes through an ion wind cleaning device; a plurality of first sliders are slidably connected on the first guide rail; a plurality of transfer platforms are fixedly connected to the first sliders; a second drive belt parallel to the length direction of the first guide rail is also provided on the base; the upper top surface of the second drive belt is fixedly connected to the lower bottom surface of the transfer platform; a first pulley and a second pulley are connected to the inner ends of the second drive belt; the first pulley is connected to a second drive motor.
[0014] In one embodiment of this utility model, a limiting block is fixedly provided on the transfer platform; a positioning block is provided on the opposite side of the limiting block; the positioning block is connected to the movable rod of the positioning cylinder; the positioning cylinder drives the positioning hole to approach or move away from the limiting block to achieve clamping and releasing of the battery cell.
[0015] In one embodiment of the present invention, a third pulley is connected to the output shaft of the second drive motor; the third pulley is connected to a fourth pulley via a third drive belt; the fourth pulley is coaxial with the first pulley and rotates synchronously.
[0016] In one embodiment of the present invention, the ion wind cleaning device includes an isolation chamber; the isolation chamber includes an inlet and an outlet; an inlet gate and an inlet gate cylinder for driving the inlet gate are slidably provided at the inlet; and an outlet gate and an outlet gate cylinder for driving the outlet gate are slidably provided at the outlet.
[0017] In one embodiment of this utility model, a support frame is provided inside the isolation chamber; a first bracket is slidably connected to the support frame; a plurality of second ion air knives are connected to the first bracket; a third ion air knife is connected to the first bracket through the second bracket; the length direction of the second ion air knife is perpendicular to the length direction of the third ion air knife.
[0018] In one embodiment of this utility model, the air outlet direction of the second ion air knife is inclined.
[0019] In one embodiment of this utility model, the support frame is provided with a second cylinder; the telescopic rod of the second cylinder is connected to the first bracket; the support frame is provided with at least one second guide rail; a second slider is slidably connected to the second guide rail; and a first bracket is fixedly connected to the second slider.
[0020] The beneficial effects of this utility model are: it can realize automatic cleaning of all six sides of the battery cell, simplifying the operation steps; the cleaning roller speed, wind speed and other parameters are stably controlled and monitored by the system, which is more stable than manual operation and improves production efficiency; the ion air knife can remove static electricity from the surface of the battery cell and effectively remove dust. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural view of the present invention;
[0023] Figure 2 This is a schematic diagram of the mechanical gripper structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the brush cleaning device of this utility model;
[0025] Figure 4 This is a schematic diagram of the battery cell transfer platform structure of this utility model;
[0026] Figure 5 This utility model has a three-dimensional structure. Figure 2 ;
[0027] Figure 6 This is a schematic diagram of the internal structure of the ion wind cleaning device of this utility model;
[0028] Explanation of reference numerals in the attached figures:
[0029] 10. Battery cell; 100. Mechanical gripper; 110. Connecting frame; 120. Gripper assembly; 121. Fixed bracket; 122. Third guide rail; 123. Third slider; 124. Gripper; 125. First cylinder; 126. Piston rod; 200. Brush cleaning device; 201. First drive motor; 202. First drive belt; 210. Bottom roller brush cleaning device; 220. Side roller brush cleaning device; 230. First ion air knife; 240. First suction nozzle; 300. Battery cell transfer platform; 310. Base; 320. First guide rail; 321. First slider; 330. Transfer platform; 331. Limit block; 332. Positioning cylinder; 333. Positioning block; 34. 0. Second drive motor; 350. Second drive belt; 351. First pulley; 352. Second pulley; 360. Third drive belt; 361. Third pulley; 362. Fourth pulley; 400. Ion air cleaning device; 410. Isolation chamber; 411. Inlet gate; 412. Inlet gate cylinder; 413. Outlet gate; 414. Outlet gate cylinder; 415. Inlet; 416. Outlet; 420. Support frame; 421. Second cylinder; 422. Second guide rail; 423. Second slider; 430. First bracket; 431. Second ion air knife; 440. Second bracket; 441. Third ion air knife; 450. Second dust suction nozzle; 500. Wind speed meter. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] Example:
[0034] See Figure 2 The six sides of the battery cell 10 are described in detail. The battery cell 10 refers to a prismatic battery cell 10. The battery cell 10 includes... Figure 2 The front side, the back side which is set opposite the front side, the top surface which is set on the left side, the bottom surface which is set on the right side, and the two sides which are set in the vertical direction;
[0035] like Figure 1 As shown, a six-sided cleaning device for a square-shell battery cell includes a brush cleaning device 200. The brush cleaning device 200 is mainly used to clean the bottom, front and back of the battery cell 10. After cleaning with the brush, the dust and other stains on the surface of the battery cell 10 can be quickly removed. In conjunction with the first suction nozzle 240, the removed dust can be collected in a unified manner.
[0036] A mechanical gripper 100 is disposed adjacent to the brush cleaning device 200. The mechanical gripper 100 is typically disposed to the side of the brush cleaning device 200. The mechanical gripper 100 is used to grip the battery cell 10, and the battery cell 10 is cleaned by the brush cleaning device 200 under the gripping and moving action of the mechanical gripper 100. Furthermore, the mechanical gripper 100 moves the battery cell 10 onto the battery cell transfer platform 300. In order to ensure that the brush cleaning device 200 can effectively clean the bottom, front, and back surfaces of the battery cell 10, the mechanical gripper 100 preferably grips two sides of the battery cell 10.
[0037] The battery cell transfer platform 300 is located adjacent to the brush cleaning device 200. In one embodiment, the transfer direction of the battery cell transfer platform 300 is preferably on the same straight line as the channel direction inside the brush cleaning device 200. This facilitates the mechanical gripper 100 to move in a straight line during transport, thereby improving the transfer speed.
[0038] The ion air cleaning device 400 is located in the middle of the battery cell transfer platform 300. It can be understood that the side of the battery cell transfer platform 300 near the brush cleaning device 200 can be used to receive and position the battery cell 10. After the battery cell 10 is positioned, the battery cell transfer platform 300 transfers the battery cell 10 to the ion air cleaning device 400 for further cleaning. After cleaning, the battery cell transfer platform 300 transfers the battery cell 10 to the tail end of the battery cell transfer platform 300, and the cleaned battery cell 10 can be transferred to the next process by a robotic arm.
[0039] like Figure 3 As shown, in one embodiment, the brush cleaning device 200 includes a bottom roller brush cleaning device 210, a side roller brush cleaning device 220, and a first ion air knife 230 arranged sequentially along the traveling direction of the battery cell 10; the traveling direction of the battery cell 10 refers to the direction from the lower right corner to the upper left corner, that is... Figure 2 The middle arrow indicates the direction; the bottom roller brush cleaning device 210 and the side roller brush cleaning device 220 have the same driving device, both including a first drive motor 201 and a first drive belt 202; the first drive motor 201 is connected to the roller brush through the first drive belt 202, thereby driving the roller brush to rotate and cleaning the bottom, front and back of the battery cell 10; since the brush on the outside of the roller brush has good softness, although the roller brush of the side roller brush cleaning device 220 mainly cleans the back and front, it can also perform some preliminary cleaning on the two sides of the battery cell 10 at the same time;
[0040] The brush cleaning device 200 has a first suction port 240 at its bottom; the ion wind cleaning device 400 has a second suction port 450 at its bottom; the first suction port 240 and / or the second suction port 450 are connected to an anemometer 500. It should be noted that the first suction port 240 is also connected to a suction device (not shown in the figure), which is connected to the bottom of the first suction port 240 via a pipe. The suction pipe is also connected to an anemometer 500 to measure the wind speed during suction, thus monitoring the suction effect.
[0041] Similarly, the second suction nozzle 450 is also connected to a suction device (not shown in the figure). The suction device is connected to the bottom of the second suction nozzle 450 through a pipe. The suction pipe is also connected to an anemometer 500 to measure the wind speed during suction, which can be used to monitor the suction effect. The suction devices connecting the first suction nozzle 240 and the second suction nozzle 450 can be two or share one.
[0042] In one embodiment, the air outlet of the first ion air knife 230 is tilted toward the direction of the cell transfer platform 300. That is, the air blown out by the first ion air knife 230 blows the dust on the surface of the cell 10 toward the outside of the brush cleaning device 200. The advantage of this is that it can prevent the dust from directly adhering to the roller brush when blowing inward. When blowing outward, the dust floats and falls downward. With the suction effect of the bottom first suction horn 240, the dust blown outward can enter the first suction horn 240 from the bottom, thereby reducing the problem of a large amount of dust adhering to the roller brush.
[0043] like Figure 2 As shown, in one embodiment, the mechanical gripper 100 includes a connecting frame 110; the connecting frame 110 is provided with a plurality of gripper assemblies 120; in one embodiment, the gripper assembly 120 includes four grippers.
[0044] In one embodiment, the gripper assembly 120 includes a fixed bracket 121 fixedly connected to the connecting frame 110; a third guide rail 122 is fixedly connected to the fixed bracket 121; a third slider 123 is slidably connected to the third guide rail 122; grippers 124 are fixedly connected to the third slider 123; two grippers 124 are symmetrically arranged; the fixed bracket 121 is also fixedly connected to two first cylinders 125, and the piston rods 126 of the two first cylinders 125 are each connected to one of the grippers 124 to drive the two opposing grippers 124 to move closer or further apart; it should be noted that the mechanical gripper 100 is usually driven by a robotic arm, which is prior art in the art, and its structure and working principle will not be described in detail here; it is understood that the mechanical gripper 100 in this application can also be a mechanical gripper 100 that includes a robotic arm, that is, it includes a driving structure and can realize the handling of the battery cell 10;
[0045] like Figure 4As shown, in one embodiment, the cell transfer platform 300 includes a base 310; a first guide rail 320 is provided on the base 310; the first guide rail 320 passes through the ion wind cleaning device 400; a plurality of first sliders 321 are slidably connected to the first guide rail 320; a plurality of transfer platforms 330 are fixedly connected to the first sliders 321; a second drive belt 350 parallel to the length direction of the first guide rail 320 is also provided on the base 310; the upper top surface of the second drive belt 350 is fixedly connected to the lower bottom surface of the transfer platform 330; the transfer platform 330 moves along the direction of the first guide rail 320 by the rotation of the belt; a first pulley 351 and a second pulley 352 are connected to the inner ends of the second drive belt 350; the first pulley 351 is connected to a second drive motor 340; that is, in this embodiment, the second drive motor 340 can directly drive the first pulley 351 to rotate.
[0046] In one embodiment, a limiting block 331 is fixedly provided on the transfer platform 330; a positioning block 333 is provided on the opposite side of the limiting block 331; the positioning block 333 is connected to the movable rod of the positioning cylinder 332; the positioning cylinder 332 drives the positioning hole to approach or move away from the limiting block 331 to achieve clamping and releasing of the battery cell 10; after the positioning block 333 clamps the battery cell 10, the second drive belt 350 can transfer the battery cell 10 to the ion wind cleaning device 400 for cleaning;
[0047] In one embodiment, a third pulley 361 is connected to the output shaft of the second drive motor 340; the third pulley 361 is connected to a fourth pulley 362 via a third drive belt 360; the fourth pulley 362 is coaxially arranged with the first pulley 351 and rotates synchronously.
[0048] like Figure 5 As shown, in one embodiment, the ion wind cleaning device 400 includes an isolation chamber 410; the isolation chamber 410 includes an inlet 415 and an outlet 416; an inlet gate 411 and an inlet gate cylinder 412 for driving the inlet gate 411 are slidably provided at the inlet 415; an outlet gate 413 and an outlet gate cylinder 414 for driving the outlet gate 413 are slidably provided at the outlet 416; when the inlet gate 411 and the outlet gate 413 are closed, the entry of external dust can be reduced, and the dust removal effect on the surface of the battery cell 10 is better; the inlet gate 411 and the outlet gate 413 mainly play a blocking role, so it is not required to completely seal the isolation chamber 410;
[0049] like Figure 6As shown, in one embodiment, the isolation chamber 410 is provided with a support frame 420; a first bracket 430 is slidably connected to the support frame 420; a plurality of second ion air knives 431 are connected to the first bracket 430; a third ion air knife 441 is connected to the first bracket 430 through a second bracket 440; the length direction of the second ion air knife 431 is perpendicular to the length direction of the third ion air knife 441. The second ion air knife 431 is mainly used to remove dust from the two sides of the battery cell 10, and the third ion air knife 441 is mainly used to remove dust from the top surface of the battery cell 10. In one embodiment, the third ion air knife 441 is rotatably connected to the second bracket 440, and the tilt angle of the third ion air knife 441 can be adjusted as needed. After adjusting to the required angle, it is fixed by screws. In one embodiment, the second bracket 440 is connected to both ends of the first bracket 430, and two second brackets 440 are provided. The length of the third ion air knife 441 is approximately equal to the length of the support frame 420. The length direction of the third ion air knife 441 is parallel to the length direction of the first guide rail 320.
[0050] like Figure 6 As shown, in one embodiment, the air outlet of the second ion air knife 431 is set at an angle. The angled second ion air knife 431 can better align the air outlet with the two sides of the battery cell 10, resulting in better dust removal.
[0051] In one embodiment, the support frame 420 is provided with a second cylinder 421; the telescopic rod of the second cylinder 421 is connected to the first bracket 430; the support frame 420 is provided with at least one second guide rail 422; a second slider 423 is slidably connected to the second guide rail 422; the first bracket 430 is fixedly connected to the second slider 423; the movement of the telescopic rod drives the first bracket 430 to move, and when the battery cell 10 enters the isolation chamber 410, the second cylinder 421 moves the first bracket 430 closer to the battery cell 10, and the second ion air knife 431 and the third ion air knife 441 work simultaneously to blow away dust from the top surface and two sides of the battery cell 10; in one embodiment, two second guide rails 422 are preferably provided.
[0052] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A six-sided cleaning device for square-shell battery cells, characterized in that: include Brush cleaning device (200); Mechanical grippers (100) are positioned adjacent to the brush cleaning device (200); A cell transfer platform (300) is positioned adjacent to the brush cleaning device (200); An ion wind cleaning device (400) is installed in the middle of the cell transfer platform (300); The brush cleaning device (200) includes a bottom roller brush cleaning device (210), a side roller brush cleaning device (220) and a first ion air knife (230) arranged sequentially along the traveling direction of the battery cell (10); the bottom of the brush cleaning device (200) is provided with a first dust suction horn (240); the bottom of the ion air cleaning device (400) is provided with a second dust suction horn (450); the first dust suction horn (240) and / or the second dust suction horn (450) are connected to an anemometer (500).
2. The six-sided cleaning device for a square-shell battery cell according to claim 1, characterized in that: The outlet of the first ion air knife (230) is tilted toward the cell transfer platform (300).
3. The six-sided cleaning device for a square-shell battery cell according to claim 1, characterized in that: The mechanical gripper (100) includes a connecting frame (110); the connecting frame (110) is provided with a plurality of gripper assemblies (120); the gripper assembly (120) includes a fixed bracket (121) fixedly connected to the connecting frame (110); a third guide rail (122) is fixedly connected to the fixed bracket (121); a third slider (123) is slidably connected to the third guide rail (122); a gripper (124) is fixedly connected to the third slider (123); two grippers (124) are symmetrically arranged; the fixed bracket (121) is also fixedly connected to two first cylinders (125), and the piston rods (126) of the two first cylinders (125) are each connected to one of the grippers (124) to drive the two opposing grippers (124) to move closer or further away from each other.
4. The six-sided cleaning device for a square-shell battery cell according to claim 1, characterized in that: The cell transfer platform (300) includes a base (310); a first guide rail (320) is provided on the base (310); the first guide rail (320) passes through the ion wind cleaning device (400); a plurality of first sliders (321) are slidably connected on the first guide rail (320); a plurality of transfer platforms (330) are fixedly connected on the first sliders (321); a second drive belt (350) parallel to the length direction of the first guide rail (320) is also provided on the base (310); the upper top surface of the second drive belt (350) is fixedly connected to the lower bottom surface of the transfer platform (330); a first pulley (351) and a second pulley (352) are connected to the inner two ends of the second drive belt (350); the first pulley (351) is connected to the second drive motor (340).
5. A six-sided cleaning device for a square-shell battery cell according to claim 4, characterized in that: A limiting block (331) is fixedly provided on the transfer platform (330); a positioning block (333) is provided on the opposite side of the limiting block (331); the positioning block (333) is connected to the movable rod of the positioning cylinder (332); the positioning cylinder (332) drives the positioning hole to approach or move away from the limiting block (331) to achieve clamping and releasing of the battery cell (10).
6. The six-sided cleaning device for a square-shell battery cell according to claim 4, characterized in that: A third pulley (361) is connected to the output shaft of the second drive motor (340); the third pulley (361) is connected to the fourth pulley (362) via the third drive belt (360); the fourth pulley (362) is coaxially arranged with the first pulley (351) and rotates synchronously.
7. A six-sided cleaning device for a square-shell battery cell according to claim 1, characterized in that: The ion wind cleaning device (400) includes an isolation chamber (410); the isolation chamber (410) includes an inlet (415) and an outlet (416); an inlet gate (411) and an inlet gate cylinder (412) for driving the inlet gate (411) are slidably provided at the inlet (415); an outlet gate (413) and an outlet gate cylinder (414) for driving the outlet gate (413) are slidably provided at the outlet (416).
8. A six-sided cleaning device for a square-shell battery cell according to claim 7, characterized in that: The isolation chamber (410) is provided with a support frame (420); a first bracket (430) is slidably connected to the support frame (420); a plurality of second ion air knives (431) are connected to the first bracket (430); a third ion air knife (441) is connected to the first bracket (430) through a second bracket (440); the length direction of the second ion air knife (431) is perpendicular to the length direction of the third ion air knife (441).
9. A six-sided cleaning device for a square-shell battery cell according to claim 8, characterized in that: The air outlet direction of the second ion air knife (431) is set at an angle.
10. A six-sided cleaning device for a square-shell battery cell according to claim 8, characterized in that: The support frame (420) is provided with a second cylinder (421); the telescopic rod of the second cylinder (421) is connected to the first bracket (430); the support frame (420) is provided with at least one second guide rail (422); a second slider (423) is slidably connected to the second guide rail (422); the first bracket (430) is fixedly connected to the second slider (423).