A kind of texturing machine roller cleaning device for optical cable production

By designing a cleaning device for the rolls of a corrugated machine used in optical cable production, and using a combination of nylon cleaning brushes and a drive device, the problem of difficult cleaning of stubborn residues on the rolls was solved, achieving a highly efficient cleaning effect on the rolls, improving the qualification rate of optical cable products and reducing production costs.

CN224525377UActive Publication Date: 2026-07-21SHENYANG HENGTONG OPTICAL COMM CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENYANG HENGTONG OPTICAL COMM CO LTD
Filing Date
2025-07-01
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing optical cable production, the cleaning device for the embossing mill rolls is difficult to remove stubborn residues efficiently and is prone to damaging the rolls, affecting the pass rate of optical cable products and increasing production costs.

Method used

A cleaning device for the rolls of a corrugated machine used in optical cable production is designed. A nylon cleaning brush is driven to move back and forth by a drive device. Combined with an arc-shaped concave structure, the cleaning effect is better and more efficient, and it does not damage the surface of the roll.

Benefits of technology

This technology enables efficient cleaning of the rolls, improves the first-pass yield of optical cable products, reduces production costs, and avoids damage to the roll surface.

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Abstract

The utility model provides a kind of texturing machine roll cleaning device for optical cable production, including support assembly and the base being installed on the support assembly, the slide block being slidably installed on the base, the cleaning brush being installed on the slide block and being contacted with roll, the drive assembly being further installed on the support assembly and being transmission-connected with the slide block, the slide block is driven to slide relative to the base by the drive assembly, drives the cleaning brush to move relative to the roll, and cleaning is carried out.The texturing machine roll cleaning device for optical cable production cleans roll by the reciprocating movement of cleaning brush, and cleaning effect is better, and cleaning efficiency is higher.
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Description

Technical Field

[0001] This utility model relates to the technical field of optical cable manufacturing equipment, and more precisely to a cleaning device for the rolls of a corrugating machine used in optical cable production. Background Technology

[0002] With the increasing prevalence of optical communication technology, the demand for optical cables is also constantly growing. Reducing the production cost and increasing the first-pass yield of optical cables are important research directions in this field. Existing optical cables generally consist of a cable core, a metal longitudinal cladding, and an outer sheath. The metal longitudinal cladding is typically formed by longitudinally wrapping metal strips such as steel or aluminum strips, serving to protect the cable core. To further improve the compressive strength and bending performance of the optical cable, textures are rolled onto the surface of the steel or aluminum strips; this process is completed by a corrugating machine. Therefore, the quality of the corrugating is one of the main factors affecting the quality of the longitudinal cladding.

[0003] During continuous operation, the rollers of a embossing machine constantly generate heat and absorb metal powder and dust. This metal powder, dust, and oil accumulate on the rollers. Because of the spring structure on the rollers, this accumulation can cause the upper roller to tilt to one side, leading to misalignment of the metal strip. This results in insufficient embossing depth, or even edge rolling or strip breakage, affecting the first-pass yield of optical cable products and increasing production costs. Therefore, it is necessary to clean the rollers of the embossing machine regularly to ensure the embossing depth is within the specified range of production standards and to prevent edge rolling or strip breakage.

[0004] Existing roll cleaning methods mainly employ mechanical cleaning techniques, such as using high-pressure air guns or vacuum cleaners. These methods use compressed air or industrial vacuum cleaners to remove metal powder from the roll surface and crevices, resulting in faster cleaning speeds. However, they are difficult to clean some stubborn residues and fine particles in the roll grooves. For stubborn residues in the roll grooves, wire brushes or scrapers can be used for manual cleaning, which provides better cleaning results, but is slower and can easily damage the roll surface.

[0005] In summary, there is a need in the art for a roll cleaning device that provides better cleaning results, is faster, and does not damage the rolls. Utility Model Content

[0006] In view of this, the purpose of this utility model is to provide a cleaning device for the rolls of a corrugating machine used in optical cable production. The cleaning device drives the cleaning brush to move back and forth on the rolls for cleaning, resulting in better cleaning effect, faster speed, and no damage to the rolls.

[0007] To achieve the above objectives, this utility model provides a cleaning device for the rolls of a corrugating machine used in optical cable production, including a support assembly and a base mounted on the support assembly. A sliding block is mounted on the base, and a cleaning brush that contacts the roll is mounted on the sliding block. A drive assembly that is pulsatorically connected to the sliding block is also mounted on the support assembly. The sliding block is driven by the drive assembly to slide relative to the base, thereby moving the cleaning brush relative to the roll for cleaning.

[0008] Preferably, the end of the cleaning brush has an arc-shaped recess that conforms to the surface of the roller.

[0009] Preferably, the support assembly includes a support and a platform mounted on the support, with the base and the drive assembly both mounted on top of the platform.

[0010] Preferably, the tabletop is slidably mounted on the bracket, and the tabletop is locked to the bracket by adjusting screws.

[0011] Preferably, a collection groove is installed on the side of the countertop, and the collection groove is located at the bottom of the cleaning brush.

[0012] Preferably, the collection trough is magnetically connected to the platform.

[0013] Preferably, a guide rail is installed on the base, and both ends of the guide rail are fixedly connected to the base by nuts. The slider is slidably installed on the guide rail and slides along the axial direction of the guide rail.

[0014] Preferably, the drive assembly includes a motor, a crank, and a connecting rod. The motor is mounted in conjunction with the bracket assembly. The middle part of the crank is fixedly connected to the output shaft of the motor. One end of the connecting rod is rotatably connected to the top edge of the crank via a pin, and the other end of the connecting rod is rotatably connected to the slider via a pin.

[0015] Preferably, the cleaning brush has a plurality of symmetrically distributed slots, and the slider has a plurality of buckles corresponding to the slots respectively.

[0016] Preferably, the cleaning brush has a central positioning hole in the middle, and the slider has a central positioning post in the middle of the side that mates with the cleaning brush.

[0017] Compared with the prior art, the advantages of the cleaning device for the embossing machine rolls of optical cable production disclosed in this utility model are as follows: the cleaning device cleans the rolls by reciprocating movement of the cleaning brush, resulting in better cleaning effect and higher cleaning efficiency; the cleaning device uses a nylon cleaning brush, which will not damage the surface of the rolls. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] like Figure 1 The image shown is a top view of a embossing machine roll cleaning device for optical cable production according to this application.

[0020] like Figure 2 The image shown is a front view of a embossing machine roll cleaning device for optical cable production according to this application.

[0021] like Figure 3 The diagram shown is an enlarged schematic of the combined installation of the slider and cleaning brush in a embossing machine roller cleaning device for optical cable production according to this application. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1 and Figure 2 As shown, this application discloses a cleaning device for the rolls of a corrugating machine used in optical cable production. The device includes a support assembly and a base 2 mounted on the support assembly. A slider 3 is slidably mounted on the base 2, and a cleaning brush 6, which contacts the roll 100, is mounted on the slider 3. A drive assembly, which is connected to the slider 3, is also mounted on the support assembly. The slider 3 is driven by the drive assembly to slide relative to the base 2, thereby moving the cleaning brush 6 relative to the roll 100 and achieving the function of cleaning the roll 100. The controlled reciprocating motion of the cleaning brush 6 results in finer bristles, better cleaning effect, and higher cleaning efficiency.

[0024] The cleaning brush 6 can be a nylon cleaning brush or a roller brush, preferably a nylon cleaning brush, so as not to damage the surface of the roller 100 during the cleaning process. Furthermore, the end of the cleaning brush 6 has an arc-shaped recess that fits into the surface of the roller 100, resulting in better cleaning effect and higher efficiency.

[0025] The support assembly includes a support 10 and a platform 11 mounted on the support 10. The base 2 and the drive assembly are both mounted on the top of the platform 11. The platform 11 is slidably mounted on the support 10 and is locked to the support 10 by adjusting screws 101. By changing the height of the platform 11, it can accommodate rollers 100 of different heights, thus broadening its applicability.

[0026] A collection tray 12 is installed on the side of the countertop 1. The collection tray 12 is located at the bottom of the cleaning brush 6 and is used to collect debris particles generated during cleaning. The collection tray 12 can be removed for emptying and cleaning. Preferably, the collection tray 12 is magnetically connected to the countertop 1, making the disassembly and assembly operations more convenient and quick.

[0027] A guide rail 21 is installed on the base 2. Both ends of the guide rail 21 are fixedly connected to the base 2 by nuts. The slider 3 is slidably installed on the guide rail 21 and slides along the axis of the guide rail 21.

[0028] The drive assembly includes a motor 4, a crank 51, and a connecting rod 52. The motor 4 is mounted on the platform 1. The middle part of the crank 51 is fixedly connected to the output shaft of the motor 4. One end of the connecting rod 52 is rotatably connected to the top edge of the crank 51 via a pin 521, and the other end of the connecting rod 52 is rotatably connected to the slider 3 via a pin 522. When the motor 4 operates, it drives the crank 51 to rotate, which in turn drives the connecting rod 52 to move, thus driving the slider 3 to slide on the base 2.

[0029] See Figure 3 The cleaning brush 6 and the slider 3 are connected by several snap-fit ​​components, facilitating easy insertion, removal, replacement, and cleaning of the cleaning brush 6. Specifically, the cleaning brush 6 has several symmetrically distributed slots 62, and the slider 3 has several snap-fits 32 corresponding to the slots 62. When the snap-fits 32 are inserted into the slots 62, the cleaning brush 6 and the slider 3 are connected together. Furthermore, the cleaning brush 6 has a central positioning hole 61 in its center, and the slider 3 has a central positioning post 31 in the center of the side that mates with the cleaning brush 6. By setting the central positioning post 31 and the central positioning hole 61, alignment during installation can be facilitated, improving the ease of installation.

[0030] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A cleaning device for the rolls of a corrugating machine used in optical cable production, characterized in that, The device includes a support assembly and a base mounted on the support assembly. A sliding mounting slider is mounted on the base, and a cleaning brush that contacts the roller is mounted on the slider. A drive assembly that is kinetically connected to the slider is also mounted on the support assembly. The slider is driven by the drive assembly to slide relative to the base, thereby moving the cleaning brush relative to the roller for cleaning.

2. The cleaning device for the rolls of a corrugated mill used in optical cable production as described in claim 1, characterized in that, The cleaning brush tip has an arc-shaped recess that fits into the surface of the roller.

3. The cleaning device for the rolls of a corrugating machine used in optical cable production as described in claim 1, characterized in that, The support assembly includes a support and a platform mounted on the support, with the base and the drive assembly both mounted on top of the platform.

4. The cleaning device for the rolls of a corrugating machine used in optical cable production as described in claim 3, characterized in that, The tabletop is slidably mounted on the bracket, and the tabletop is locked to the bracket by adjusting screws.

5. The cleaning device for the rolls of a corrugated mill used in optical cable production as described in claim 3, characterized in that, A collection groove is installed on the side of the countertop, and the collection groove is located at the bottom of the cleaning brush.

6. The cleaning device for the rolls of a corrugating machine used in optical cable production as described in claim 5, characterized in that, The collection tank is magnetically connected to the platform.

7. The cleaning device for the rolls of a corrugated mill used in optical cable production as described in claim 1, characterized in that, The base is equipped with a guide rail, and both ends of the guide rail are fixedly connected to the base by nuts. The slider is slidably mounted on the guide rail and slides along the axial direction of the guide rail.

8. The cleaning device for the rolls of a corrugating machine used in optical cable production as described in claim 1, characterized in that, The drive assembly includes a motor, a crank, and a connecting rod. The motor is mounted in conjunction with the bracket assembly. The middle part of the crank is fixedly connected to the output shaft of the motor. One end of the connecting rod is rotatably connected to the top edge of the crank via a pin, and the other end of the connecting rod is rotatably connected to the slider via a pin.

9. The cleaning device for the rolls of a corrugating machine used in optical cable production as described in claim 1, characterized in that, The cleaning brush has several symmetrically distributed slots, and the slider has several buckles that correspond to the slots respectively.

10. The cleaning device for the rolls of a corrugating machine for optical cable production as described in claim 9, characterized in that, The cleaning brush has a central positioning hole in the middle, and the slider has a central positioning post in the middle of the side that mates with the cleaning brush.