A surface cleaning apparatus for aluminium rod machining

Abstract

The utility model discloses a surface cleaning device for aluminum bar processing belongs to aluminum bar processing technical field, and its technical scheme main points include bottom plate and aluminum bar body, the both sides of bottom plate top are all provided with cross section cleaning mechanism, the bottom of aluminum bar body is provided with side surface cleaning mechanism, the top of bottom plate is provided with waterproof frequency conversion motor, the top of aluminum bar body is provided with shower pipe, the cross section cleaning mechanism includes fixed disc, a plurality of first brush, two support wheels, two rotating stands and connecting plate, the side of fixed disc close connecting plate is fixedly connected with connecting plate, the side of first brush close fixed disc is fixedly connected with fixed disc, the structure of cleaning in the processing of aluminum bar of part to existing has been solved, only clean aluminum bar side, inconveniently clean the cross section of aluminum bar, lead to the aluminum bar to be not completely cleaned, influence the normal processing of aluminum bar of follow -up.

Description

Technical Field

[0001] This utility model relates to the field of aluminum rod processing technology, and in particular to a surface cleaning device for aluminum rod processing. Background Technology

[0002] Surface cleaning in aluminum rod processing refers to the process of removing contaminants such as oil, oxide scale, dust, impurities, and cutting fluid residues from the surface of aluminum rods through physical, chemical, or mechanical methods to ensure the quality of subsequent processing.

[0003] In the existing equipment, because the rinsing mechanism and the drying mechanism are in the same space, it takes a lot of time to completely dry the aluminum rod, making the entire cleaning process inefficient.

[0004] The existing patent (publication number: CN221157862U) discloses an aluminum rod surface cleaning device. This utility model dries the aluminum rod by using a blower assembly inside the drying chamber, which effectively improves work efficiency and ensures the cleanliness of the aluminum rod surface. This avoids leaving impurities on the aluminum rod surface and ensures the quality of subsequent hot-melt forming of the aluminum rod. With the help of an electric telescopic rod and a pusher block, it is convenient to push multiple aluminum rods, further improving the cleaning efficiency of the aluminum rod and avoiding manual pushing of the aluminum rod, thus saving the labor intensity of manual operation.

[0005] To address the aforementioned issues, existing patents have provided solutions. However, some existing structures for cleaning aluminum rods during processing only clean the sides of the rod, making it inconvenient to clean the cross-section. This results in the aluminum rod not being thoroughly cleaned, affecting subsequent normal processing.

[0006] Therefore, a surface cleaning device for aluminum rod processing is proposed. Utility Model Content

[0007] The purpose of this utility model is to provide a surface cleaning device for aluminum rod processing, which can solve the problem that some existing structures for cleaning aluminum rods during processing only clean the sides of the aluminum rod, making it inconvenient to clean the cross-section of the aluminum rod, resulting in the aluminum rod not being thoroughly cleaned and affecting the subsequent normal processing of the aluminum rod.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a surface cleaning device for aluminum rod processing, comprising a base plate and an aluminum rod body, wherein a cross-section cleaning mechanism is provided on both sides of the top of the base plate, a side cleaning mechanism is provided at the bottom of the aluminum rod body, a waterproof variable frequency motor is provided at the top of the base plate, and a rinsing pipe is provided at the top of the aluminum rod body.

[0009] The cross-section cleaning mechanism includes a fixed plate, several first bristles, two support wheels, two rotating frames, and a connecting plate. The side of the fixed plate closest to the connecting plate is fixedly connected to the connecting plate. The side of the first bristles closest to the fixed plate is fixedly connected to the fixed plate. The bottom of the rotating frame is fixedly connected to the top of the connecting plate. The support wheels are rotatably connected inside the rotating frame. The surface of the support wheels is in contact with the surface of the aluminum rod body. The side of the first bristles closest to the cross-section of the aluminum rod body is in contact with the cross-section of the aluminum rod body.

[0010] Preferably, the side cleaning mechanism includes a plurality of second bristles, a support plate and a movable plate, wherein the bottom of the second bristles is fixedly connected to the top of the support plate, the surface of the second bristles is in contact with the side of the aluminum rod body, and the rear side of the movable plate is fixedly connected to the front side of the support plate.

[0011] Preferably, a first sliding sleeve is fixedly connected to the front side of the support plate, a sliding plate is slidably connected inside the first sliding sleeve, a limit button is provided on the front side of the first sliding sleeve, the rear side of the limit button passes through the first sliding sleeve and is in close contact with the surface of the sliding plate, and the limit button is threadedly connected to the inside of the first sliding sleeve.

[0012] Preferably, a second sliding sleeve is fixedly connected to the bottom of the skateboard, a slide frame is fixedly connected to the top of the base plate, the second sliding sleeve is slidably connected to the surface of the slide frame, and a pull rod is fixedly connected to the right side of the second sliding sleeve.

[0013] Preferably, sliders are fixedly connected to the front and rear sides of the bottom of the right connecting plate, and through slots are provided on the front and rear sides of the top of the base plate, with the sliders slidably connected inside the through slots.

[0014] Preferably, a positioning block is fixedly connected to the right side of the right-side fixed plate, a positioning button is provided on the top of the positioning block, the bottom of the positioning button passes through the positioning block and is in close contact with the top of the base plate, and the surface of the positioning button is connected to the internal thread of the positioning block.

[0015] Preferably, the waterproof variable frequency motor is fixedly connected to the surface of the top front rotating frame of the left connecting plate, and the output shaft of the waterproof variable frequency motor passes through the top front rotating frame of the left connecting plate and is fixedly connected to the support wheel on the top front side of the left connecting plate.

[0016] Preferably, support rods are fixedly connected to both sides of the top of the base plate, the shower pipe is fixedly connected inside the support rods, several discharge nozzles are fixedly connected to the bottom of the shower pipe, and support blocks are fixedly connected to the four corners of the bottom of the base plate.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application sets up a cross-section cleaning mechanism. The position of the right fixed plate is adjusted by sliding the slider in the through groove, which can adapt to aluminum rods of different lengths. The positioning button locks the plate to ensure stability. The surface of the larger fixed plate is covered with the first bristles, which can adapt to the cross-section of aluminum rods of different diameters. When the support wheel drives the aluminum rod to rotate, the first bristles continuously brush the cross-section, achieving efficient cleaning.

[0019] 2. This application sets up a side cleaning mechanism. The first sliding sleeve slides along the slide plate to adjust the height of the second brush bristles to adapt to aluminum rod bodies of different diameters. The pull rod drives the slide plate to slide on the surface of the slide frame through the second sliding sleeve, so that the second brush bristles move left and right to cover the sides of aluminum rod bodies of different lengths. When the aluminum rod body rotates, the second brush bristles perform a comprehensive cleaning of the sides, working in conjunction with the cross-section cleaning mechanism to ensure that there are no dead corners in the cleaning of the aluminum rod body surface. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the surface cleaning device for aluminum rod processing according to this utility model;

[0021] Figure 2 This is a three-dimensional connection diagram of the base plate and the carriage in this utility model;

[0022] Figure 3 This is a three-dimensional connection diagram of the mid-section cleaning mechanism of this utility model;

[0023] Figure 4 This is a three-dimensional connection diagram of the side cleaning mechanism in this utility model;

[0024] Figure 5 This is a three-dimensional structural diagram of the bottom of the rinsing pipe in this utility model.

[0025] In the diagram, 1. Base plate; 2. Aluminum rod body; 3. Rinse pipe; 4. Cross-section cleaning mechanism; 401. Fixed plate; 402. First brush bristles; 403. Support wheel; 404. Rotating frame; 405. Connecting plate; 5. Waterproof variable frequency motor; 6. Slide plate; 7. Slide carriage; 8. Through groove; 9. Side cleaning mechanism; 901. Second brush bristles; 902. Support plate; 903. Moving plate; 10. Positioning button; 11. Positioning block; 12. Slider; 13. First sliding sleeve; 14. Second sliding sleeve; 15. Pull rod; 16. Support block; 17. Limit button; 18. Support rod; 19. Discharge nozzle. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 The present invention provides the following technical solution:

[0028] A surface cleaning device for aluminum rod processing includes a base plate 1 and an aluminum rod body 2. The base plate 1 has a cross-section cleaning mechanism 4 on both sides of the top, a side cleaning mechanism 9 on the bottom of the aluminum rod body 2, a waterproof variable frequency motor 5 on the top of the base plate 1, and a rinsing pipe 3 on the top of the aluminum rod body 2.

[0029] The cross-section cleaning mechanism 4 includes a fixed plate 401, several first bristles 402, two support wheels 403, two rotating frames 404, and a connecting plate 405. The side of the fixed plate 401 closest to the connecting plate 405 is fixedly connected to the connecting plate 405. The side of the first bristles 402 closest to the fixed plate 401 is fixedly connected to the fixed plate 401. The bottom of the rotating frame 404 is fixedly connected to the top of the connecting plate 405. The support wheels 403 are rotatably connected inside the rotating frame 404. The surface of the support wheels 403 is in contact with the surface of the aluminum rod body 2. The side of the first bristles 402 closest to the cross-section of the aluminum rod body 2 is in contact with the cross-section of the aluminum rod body 2.

[0030] In this embodiment: By pushing the right-side fixing plate 401, the slider 12 slides within the through groove 8. The distance between the two fixing plates 401 is adjusted to match the length of the aluminum rod body 2, ensuring that the aluminum rod body 2 can contact the first bristles 402 when placed on top of the support wheel 403. Then, the positioning button 10 is tightened to lock the right-side fixing plate 401. Next, the aluminum rod body 2 is placed on the support wheel 403, with its cross-section in contact with the first bristles 402. Based on the diameter of the aluminum rod body 2, the limit button 17 is loosened, allowing the first sliding sleeve 13 to slide on the surface of the slide plate 6. The height of the second bristles 901 is adjusted until they are in close contact with the side of the aluminum rod and then fixed. The external cleaning fluid pipe is connected to the rinsing pipe 3, and the cleaning fluid is sprayed onto the surface of the aluminum rod body 2 through the discharge nozzle 19. The external controller is then activated. A waterproof variable frequency motor 5 drives the left front support wheel 403 to rotate, which in turn drives the aluminum rod body 2 to rotate. This causes the first bristles 402 of the cross-section cleaning mechanism 4 to brush the two ends of the cross-section, and the second bristles 901 of the side cleaning mechanism 9 to brush the sides simultaneously. By holding the pull rod 15, the second sliding sleeve 14 slides on the surface of the slide frame 7, causing the second bristles 901 to move left and right. This achieves brushing and covering of the sides of the aluminum rod body 2 of different lengths, thoroughly removing impurities and stains from the surface of the aluminum rod body 2, preparing it for subsequent processing. This solves the problem that some existing structures for cleaning aluminum rods during processing only clean the sides of the aluminum rod, making it inconvenient to clean the cross-section of the aluminum rod, resulting in incomplete cleaning of the aluminum rod and affecting the normal processing of the aluminum rod in the future.

[0031] Specifically, such as Figure 4 As shown, the side cleaning mechanism 9 includes several second bristles 901, a support plate 902 and a moving plate 903. The bottom of the second bristles 901 is fixedly connected to the top of the support plate 902, the surface of the second bristles 901 is in contact with the side of the aluminum rod body 2, and the rear side of the moving plate 903 is fixedly connected to the front side of the support plate 902.

[0032] Specifically, such as Figure 4 As shown, a first sliding sleeve 13 is fixedly connected to the front side of the support plate 902, and a sliding plate 6 is slidably connected inside the first sliding sleeve 13. A limit button 17 is provided on the front side of the first sliding sleeve 13. The rear side of the limit button 17 passes through the first sliding sleeve 13 and is in close contact with the surface of the sliding plate 6. The limit button 17 is threadedly connected to the inside of the first sliding sleeve 13.

[0033] Specifically, such as Figure 1 and Figure 4 As shown, a second sliding sleeve 14 is fixedly connected to the bottom of the skateboard 6, a slide frame 7 is fixedly connected to the top of the base plate 1, the second sliding sleeve 14 is slidably connected to the surface of the slide frame 7, and a pull rod 15 is fixedly connected to the right side of the second sliding sleeve 14.

[0034] In this embodiment: In the side cleaning mechanism 9, the second brush bristles 901 cooperate with the moving plate 903 through the support plate 902, and can directly contact the side of the aluminum rod body 2 for brushing. The first sliding sleeve 13 slides along the slide plate 6 and cooperates with the limit button 17 to flexibly adjust the height of the second brush bristles 901 to adapt to aluminum rod bodies 2 of different thicknesses. The slide plate 6 slides on the slide frame 7 through the second sliding sleeve 14, and can drive the second brush bristles 901 to move left and right with the pull rod 15, so as to achieve full coverage cleaning of the side of aluminum rods of different lengths and improve the adaptability and comprehensiveness of side cleaning.

[0035] Specifically, such as Figure 2 and Figure 3 As shown, sliders 12 are fixedly connected to the front and rear sides of the bottom of the right connecting plate 405, and through slots 8 are opened on the front and rear sides of the top of the base plate 1, with sliders 12 slidably connected inside the through slots 8.

[0036] Specifically, such as Figure 2 and Figure 3 As shown, a positioning block 11 is fixedly connected to the right side of the right fixed plate 401. A positioning button 10 is provided on the top of the positioning block 11. The bottom of the positioning button 10 passes through the positioning block 11 and is in close contact with the top of the base plate 1. The surface of the positioning button 10 is connected to the internal thread of the positioning block 11.

[0037] In this embodiment: the right connecting plate 405 slides in the through groove 8 via the slider 12, which can drive the right fixing plate 401 to flexibly adjust its position to adapt to aluminum rod bodies 2 of different lengths. The positioning block 11 cooperates with the positioning button 10 to quickly lock the position of the right fixing plate 401, ensuring stability during cleaning. The design of the larger fixing plate 401 and the first bristles 402 can adapt to the cross-sectional contact of aluminum rod bodies 2 of different thicknesses, ensuring the versatility and reliability of cross-sectional cleaning.

[0038] Specifically, such as Figure 2 and Figure 3 As shown, the waterproof variable frequency motor 5 is fixedly connected to the surface of the front rotating frame 404 on the top of the left connecting plate 405. The output shaft of the waterproof variable frequency motor 5 passes through the front rotating frame 404 on the top of the left connecting plate 405 and is fixedly connected to the support wheel 403 on the front of the top of the left connecting plate 405.

[0039] Specifically, such as Figure 1 and Figure 5 As shown, support rods 18 are fixedly connected to both sides of the top of the base plate 1, the shower pipe 3 is fixedly connected inside the support rods 18, and several discharge nozzles 19 are fixedly connected to the bottom of the shower pipe 3. Support blocks 16 are fixedly connected to the four corners of the bottom of the base plate 1.

[0040] In this embodiment: the waterproof variable frequency motor 5 directly drives the left support wheel 403 to rotate, and drives the aluminum rod body 2 to rotate through friction, so as to realize the synchronous brushing of the side and cross section of the aluminum rod body 2, thereby improving the cleaning efficiency. The rinsing pipe 3 is fixed by the support rod 18, and the cleaning liquid is evenly sprayed through the discharge nozzle 19 to assist in cleaning and enhance the cleaning effect. The support block 16 supports the base plate 1 to ensure the overall stability of the device. The structure is compact and practical.

[0041] Working principle: First, based on the length of the aluminum rod body 2, push the right fixed plate 401 to make the slider 12 slide in the through groove 8. Adjust the right fixed plate 401 so that the distance between the two fixed plates 401 matches the required length of the aluminum rod body 2 to be cleaned. After ensuring that the aluminum rod body 2 can contact the first bristles 402 when placed on top of the support wheel 403, tighten the positioning button 10 to make the positioning block 11 contact the base plate 1 tightly, thereby locking the position of the right fixed plate 401. Then, move the aluminum rod body 2 to the top of the base plate 1 and place it on top of the support wheel 403 of the two side section cleaning mechanism 4 for rotational support. The surface of the larger fixed plate 401 is covered with the first bristles 402. The brush bristles 402 can adapt to the cross-sections of aluminum rod bodies 2 with different diameters. The first brush bristles 402 contact the cross-section of the aluminum rod body 2, facilitating brushing. For the side cleaning mechanism 9, according to the diameter of the aluminum rod body 2, loosening the limit button 17 allows the first sliding sleeve 13 to slide up and down on the surface of the slide plate 6, driving the support plate 902 and the second brush bristles 901 to move up and down. After adjusting the second brush bristles 901 to a suitable height for close contact with the side of the aluminum rod body 2, tightening the limit button 17 secures the first sliding sleeve 13 and the second brush bristles 901 through friction. By connecting the external cleaning fluid pipe to the rinsing pipe 3, the cleaning fluid flows through the rinsing pipe... Discharge from the bottom nozzle 19 evenly sprays onto the surface of the aluminum rod body 2. The waterproof variable frequency motor 5 is started via an external controller. The motor output shaft drives the support wheel 403 on the front top of the left connecting plate 405 to rotate. Utilizing the friction between the support wheel 403 and the surface of the aluminum rod body 2, the aluminum rod body 2 rotates. During this rotation, the first bristles 402 of the cross-section cleaning mechanism 4 continuously brushes the two ends of the cross-section, while the second bristles 901 of the side cleaning mechanism 9 cleans the sides. By holding the pull rod 15, the slide plate 6 slides left and right on the surface of the slide frame 7 via the second sliding sleeve 14, allowing the second bristles 901 to move in the left and right directions. This allows for the simultaneous brushing and cleaning of the sides and cross-sections of aluminum rods of different lengths and diameters, thoroughly removing impurities and stains from the surface of the aluminum rods. This facilitates subsequent processing of the aluminum rods and solves the problem that some existing cleaning structures only clean the sides of the aluminum rods during processing, making it inconvenient to clean the cross-sections, resulting in incomplete cleaning and affecting subsequent processing. It should be noted that the waterproof variable frequency motor 5 and the controller are both existing, mature technologies that are powered by an external power source. Their basic mechanisms will not be elaborated here.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface cleaning device for aluminum rod processing, comprising a base plate (1) and an aluminum rod body (2), characterized in that: The bottom plate (1) is provided with a cross-section cleaning mechanism (4) on both sides of the top, the aluminum rod body (2) is provided with a side cleaning mechanism (9) at the bottom, the bottom plate (1) is provided with a waterproof variable frequency motor (5), and the aluminum rod body (2) is provided with a rinsing pipe (3). The cross-section cleaning mechanism (4) includes a fixed plate (401), several first bristles (402), two support wheels (403), two rotating frames (404), and a connecting plate (405). The fixed plate (401) is fixedly connected to the connecting plate (405) on the side near the connecting plate (405). The first bristles (402) are fixedly connected to the fixed plate (401) on the side near the fixed plate (401). The bottom of the rotating frame (404) is fixedly connected to the top of the connecting plate (405). The support wheels (403) are rotatably connected inside the rotating frame (404). The surface of the support wheels (403) is in contact with the surface of the aluminum rod body (2). The side of the first bristles (402) near the cross-section of the aluminum rod body (2) is in contact with the cross-section of the aluminum rod body (2).

2. The surface cleaning device for aluminum rod processing according to claim 1, characterized in that: The side cleaning mechanism (9) includes several second bristles (901), a support plate (902) and a moving plate (903). The bottom of the second bristles (901) is fixedly connected to the top of the support plate (902). The surface of the second bristles (901) is in contact with the side of the aluminum rod body (2). The rear side of the moving plate (903) is fixedly connected to the front side of the support plate (902).

3. The surface cleaning device for aluminum rod processing according to claim 2, characterized in that: The front side of the support plate (902) is fixedly connected to a first sliding sleeve (13), and a sliding plate (6) is slidably connected inside the first sliding sleeve (13). A limit button (17) is provided on the front side of the first sliding sleeve (13). The rear side of the limit button (17) passes through the first sliding sleeve (13) and is in close contact with the surface of the sliding plate (6). The limit button (17) is threadedly connected to the inside of the first sliding sleeve (13).

4. The surface cleaning device for aluminum rod processing according to claim 3, characterized in that: The bottom of the slide plate (6) is fixedly connected to a second slide sleeve (14), the top of the base plate (1) is fixedly connected to a slide frame (7), the second slide sleeve (14) is slidably connected to the surface of the slide frame (7), and a pull rod (15) is fixedly connected to the right side of the second slide sleeve (14).

5. The surface cleaning device for aluminum rod processing according to claim 1, characterized in that: The front and rear sides of the bottom of the right connecting plate (405) are fixedly connected to sliders (12), and the front and rear sides of the top of the bottom plate (1) are provided with through grooves (8), and the sliders (12) are slidably connected inside the through grooves (8).

6. The surface cleaning device for aluminum rod processing according to claim 1, characterized in that: A positioning block (11) is fixedly connected to the right side of the right fixed plate (401). A positioning button (10) is provided on the top of the positioning block (11). The bottom of the positioning button (10) passes through the positioning block (11) and is in close contact with the top of the base plate (1). The surface of the positioning button (10) is connected to the internal thread of the positioning block (11).

7. The surface cleaning device for aluminum rod processing according to claim 1, characterized in that: The waterproof variable frequency motor (5) is fixedly connected to the surface of the front rotating frame (404) at the top of the left connecting plate (405). The output shaft of the waterproof variable frequency motor (5) passes through the front rotating frame (404) at the top of the left connecting plate (405) and is fixedly connected to the support wheel (403) at the front of the top of the left connecting plate (405).

8. The surface cleaning device for aluminum rod processing according to claim 1, characterized in that: Support rods (18) are fixedly connected to both sides of the top of the base plate (1). The shower pipe (3) is fixedly connected inside the support rod (18). Several discharge nozzles (19) are fixedly connected to the bottom of the shower pipe (3). Support blocks (16) are fixedly connected to the four corners of the bottom of the base plate (1).

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