A wire processing surface cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PINGDINGSHAN SHENXIANG ELECTRICAL EQUIP CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-21
AI Technical Summary
Existing wire surface cleaning devices cannot effectively adapt to wires of different diameters and models, resulting in poor cleaning effect and easy damage to the insulation layer.
A wire processing surface cleaning device was designed, which includes rinsing, brushing and drying processes. It adopts wire wheel, water tank, spray head, lifting cylinder, cleaning roller and hot air drying component. It achieves effective cleaning of wire surface through high pressure water rinsing, bi-directional rotating cleaning roller and hot air drying.
It achieves efficient cleaning of wires of different diameters, significantly improves cleaning efficiency, and ensures the integrity of the insulation layer.
Smart Images
Figure CN224525387U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire processing equipment, and specifically relates to a wire processing surface cleaning device. Background Technology
[0002] Electrical wires are mainly used in outdoor overhead lines and indoor busbars and switch boxes. During wire processing, the workshop environment can cause debris or dust to adhere to their surface. Existing wire surface cleaning devices generally use scrapers to remove these impurities, but this can easily damage the wire's insulation layer. While some devices use brushes, they cannot guarantee effective contact with wires of different diameters and types, resulting in poor cleaning performance. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model aims to provide a surface cleaning device for wire processing. This device can be adapted to the surface cleaning of wires of different diameters and models. Through processes such as rinsing, brushing, and drying, it can effectively clean the surface of the wires, achieving high cleaning efficiency and significant results.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A wire processing surface cleaning device includes a worktable. From left to right, a rinsing assembly, a sweeping assembly, a hot air drying assembly, and a wire winding assembly are horizontally mounted on the worktable. The rinsing assembly includes a wire guide wheel, a water tank, a rinsing frame, a spray head, and a water pump. The rinsing frame is vertically mounted above the water tank, the wire guide wheel is horizontally mounted in the middle of the rinsing frame, and the spray head is mounted downwards on the rinsing frame above the wire guide wheel. The water pump's inlet is connected to the water tank, and its outlet is connected to the spray head. The sweeping assembly includes a sweeping frame, a lifting drive, a lifting frame, an upper sweeping roller, and a lower sweeping roller. The sweeping frame is vertically mounted on the worktable, the lifting frame is horizontally positioned and slides vertically on the sweeping frame, and the lifting drive is mounted on the sweeping frame with its actuating part connected to the lifting frame. The upper and lower sweeping rollers are horizontally positioned relative to each other, with the lower sweeping roller mounted on the worktable and the upper sweeping roller mounted on a movable frame. The movable frame is connected to the lifting frame via a spring assembly. The surfaces of the two sweeping rollers are provided with cleaning brushes, and corresponding cleaning motors are connected to them.
[0006] Preferably, a vertical rod is vertically installed on the sweeping frame, and a vertical hole is opened on the lifting frame, with the vertical rod slidably sleeved in the vertical hole.
[0007] Preferably, the lifting drive component includes a lifting cylinder, which is vertically mounted on the top of the sweeping frame, and the piston rod of the lifting cylinder is connected to the lifting frame.
[0008] Preferably, the spring assembly includes a spring and two sliders. A horizontal groove is provided in the middle of the lifting frame, and the two sliders are horizontally slidably installed in the groove. The spring is installed horizontally between the two sliders. The sides of the two sliders are rotatably connected to the upper ends of corresponding connecting rods. The two connecting rods are arranged in an octagonal shape, and the lower ends of the connecting rods are rotatably connected to the movable frame.
[0009] Preferably, a horizontal bar is installed in the horizontal groove, the slider is horizontally slidably sleeved on the horizontal bar, and the spring is sleeved in the middle of the horizontal bar with its two ends abutting against the two sliders.
[0010] Preferably, the two cleaning rollers rotate in opposite directions; and the cleaning rotation direction of the two cleaning rollers is opposite to the transmission direction of the wire.
[0011] Preferably, the diameter of the two cleaning rollers in the middle is smaller than the diameter at both ends.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. In this application, the wire is driven to the right under the guidance of the guide wheel, and the water pump can pump the water in the water tank to the spray head, from which high-pressure water is sprayed downward. Multiple spray heads are evenly distributed on the washing rack, which can form a water curtain to effectively wash away dust, dirt and other contaminants on the wire.
[0014] 2. When the lifting cylinder drives the lifting frame to move downward, it can drive the movable frame and the upper cleaning roller to move downward and clamp the wire between the two cleaning rollers. When the wire is driven to the right, the upper cleaning roller rotates clockwise and the lower cleaning roller rotates counterclockwise, so that the movement direction of the contact point between the two cleaning rollers and the wire is opposite to the direction of wire transmission, thereby significantly improving the cleaning efficiency of the wire surface.
[0015] 3. Under the elastic force of the spring, the slider will be squeezed to both sides, which in turn provides downward pressure to the movable frame and the upper cleaning roller through the two connecting rods, so that the wire can be effectively clamped and cleaned by the two cleaning rollers, thereby effectively cleaning the stubborn impurities adhering to the surface of the wire, and the cleaning effect is better. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a side view of the cleaning component of this utility model;
[0018] Figure 3 This is a partial structural schematic diagram of the flushing assembly of this utility model. Detailed Implementation
[0019] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of application of this utility model.
[0020] like Figure 1-3 As shown, this utility model proposes a surface cleaning device for wire processing, including a worktable 1. From left to right, a rinsing component, a sweeping component, a hot air drying component 4, and a wire winding component 5 are horizontally mounted on the worktable 1. The wire passes horizontally through a wire-passing hole in the center of the hot air drying component 4. The hot air drying component 4 uses existing technology to blow hot air from top to bottom to dry the surface of the wire. The wire winding component 5 uses a motor-driven winding reel structure, which can smoothly wind up the cleaned wire.
[0021] The rinsing assembly includes a guide wheel 23, a water tank 21, a rinsing frame 22, a spray head 24, and a water pump 25. The rinsing frame 22 is vertically installed above the water tank 21, the guide wheel 23 is horizontally installed in the middle of the rinsing frame 22, and the spray head 24 is installed downwards on the rinsing frame 22 above the guide wheel 23. The inlet of the water pump 25 is connected to the water tank 21, and the outlet is connected to the spray head 24.
[0022] The wire is driven to the right under the guidance of the guide wheel 23. The water pump 25 can drive the water in the water tank 21 to the spray head 24, and the spray head 24 sprays high pressure water downward. Multiple spray heads 24 are evenly distributed on the washing rack 22, which can form a water curtain to effectively wash away dust, dirt and other dirt on the wire.
[0023] The cleaning assembly includes a cleaning frame 3, a lifting drive component, a lifting frame 33, an upper cleaning roller 61, and a lower cleaning roller 62. The cleaning frame 3 is vertically mounted on the worktable 1, and the lifting frame 33 is horizontally positioned and slidably mounted on the cleaning frame 3. Specifically, a vertical rod 31 is vertically mounted on the cleaning frame 3, and a vertical hole is provided on the lifting frame 33. The vertical rod 31 is slidably fitted into the vertical hole, and the sliding of the lifting frame 33 onto the vertical rod 31 effectively limits the vertical movement of the lifting frame 33, improving its stability. The lifting drive component is mounted on the cleaning frame 3, and its actuating part is connected to the lifting frame 33. Specifically, the lifting drive component is a lifting cylinder 32, which is vertically mounted downwards on the top of the cleaning frame 3, and its piston rod is connected to the lifting frame 33.
[0024] The upper cleaning roller 61 and the lower cleaning roller 62 are horizontally arranged opposite each other. The lower cleaning roller 62 is mounted on the worktable 1, and the upper cleaning roller 61 is mounted below the movable frame 38. The movable frame 38 is connected to the lifting frame 33 via a spring 36 assembly. Specifically, the spring 36 assembly includes a spring 36 and two sliders 35. A horizontal groove 330 is horizontally opened in the middle of the lifting frame 33, and a horizontal bar 34 is horizontally installed in the groove 330. The two sliders 35 are horizontally slidably sleeved on the horizontal bar 34. The spring 36 is sleeved in the middle of the horizontal bar 34 and its two ends abut against the two sliders 35. The sides of the two sliders 35 are rotatably connected to the upper ends of corresponding connecting rods 37. The two connecting rods 37 are arranged in an octagonal shape, and the lower ends of the connecting rods 37 are rotatably connected to the movable frame 38. The surfaces of the two cleaning rollers are provided with cleaning brushes 63 and are powered by corresponding cleaning motors 64. The two cleaning rollers rotate in opposite directions; and the cleaning rotation direction of the two cleaning rollers is opposite to the transmission direction of the wires. The two cleaning rollers have a smaller diameter in the middle than at both ends, which allows them to effectively fit against the outer surface of the wire and improve the cleaning effect. Furthermore, during wire transmission, they can guide and limit the wire, causing it to move closer to the center.
[0025] When the lifting cylinder 32 drives the lifting frame 33 to move downward, it can also drive the movable frame 38 and the upper cleaning roller 61 to move downward and clamp the wire between the two cleaning rollers. When the wire is driven to the right, the upper cleaning roller 61 rotates clockwise and the lower cleaning roller 62 rotates counterclockwise, so that the movement direction of the contact point between the two cleaning rollers and the wire is opposite to the direction of wire transmission, thereby significantly improving the cleaning efficiency of the wire surface. In addition, under the elastic force of the spring 36, the slider 35 is squeezed to both sides, and then the two connecting rods 37 provide downward pressure to the movable frame 38 and the upper cleaning roller 61, so that the wire can be effectively clamped and cleaned by the two cleaning rollers, thereby effectively cleaning the stubborn impurities adhering to the wire surface, and the cleaning effect is better.
[0026] When using this utility model, the wire is first washed by high-pressure water flow through the washing component under the winding and pulling action of the winding assembly 5, and then passes between the two cleaning rollers of the cleaning component. Under the rotation and sweeping action of the cleaning rollers, the stubborn impurities adhering to the surface of the wire are effectively cleaned. After being dried by the hot air drying component 4, it is wound and wound onto the winding assembly 5.
[0027] Obviously, the embodiments described above are only some embodiments of this application, not all embodiments. The accompanying drawings show preferred embodiments of this application, but do not limit the patent scope of this application. This application can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this application's specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the scope of patent protection of this application.
Claims
1. A surface cleaning device for wire processing, comprising a worktable, characterized in that: The workbench is horizontally mounted from left to right with a rinsing assembly, a sweeping assembly, a hot air drying assembly, and a cord reel assembly. The rinsing assembly includes a guide wheel, a water tank, a rinsing frame, a spray head, and a water pump. The rinsing frame is vertically mounted above the water tank, the guide wheel is horizontally mounted in the middle of the rinsing frame, and the spray head is mounted downwards on the rinsing frame above the guide wheel. The water pump's inlet is connected to the water tank, and its outlet is connected to the spray head. The sweeping assembly includes a sweeping frame, a lifting drive, a lifting frame, an upper sweeping roller, and a lower sweeping roller. The sweeping frame is vertically mounted on the workbench, the lifting frame is horizontally positioned and slides up and down on the sweeping frame, and the lifting drive is mounted on the sweeping frame with its actuating part connected to the lifting frame. The upper and lower sweeping rollers are horizontally positioned relative to each other, with the lower sweeping roller mounted on the workbench and the upper sweeping roller mounted on a movable frame. The movable frame is connected to the lifting frame via a spring assembly. The surfaces of the two sweeping rollers are equipped with sweeping brushes, and corresponding sweeping motors are connected to them.
2. The wire processing surface cleaning device according to claim 1, characterized in that: A vertical rod is installed on the sweeping frame, and a vertical hole is opened on the lifting frame, with the vertical rod slidably sleeved in the vertical hole.
3. The wire processing surface cleaning device according to claim 1, characterized in that: The lifting drive component includes a lifting cylinder, which is vertically mounted on the top of the sweeping frame, and the piston rod of the lifting cylinder is connected to the lifting frame.
4. The wire processing surface cleaning device according to claim 1, characterized in that: The spring assembly includes a spring and two sliders. A horizontal groove is opened in the middle of the lifting frame, and the two sliders are horizontally slidably installed in the groove. The spring is installed horizontally between the two sliders. The sides of the two sliders are respectively rotatably connected to the upper ends of corresponding connecting rods. The two connecting rods are arranged in an octagonal shape, and the lower ends of the connecting rods are rotatably connected to the movable frame.
5. The wire processing surface cleaning device according to claim 4, characterized in that: A horizontal bar is installed in the horizontal groove, the slider is horizontally slidably sleeved on the horizontal bar, and the spring is sleeved in the middle of the horizontal bar with its two ends abutting against the two sliders.
6. The wire processing surface cleaning device according to claim 1, characterized in that: The two cleaning rollers rotate in opposite directions; and the cleaning rotation direction of the two cleaning rollers is opposite to the transmission direction of the wires.
7. The wire processing surface cleaning device according to claim 1, characterized in that: The two cleaning rollers have a diameter in the middle that is smaller than the diameter at both ends.