A part cleaning device for electroplating processing
By designing a cleaning device for electroplated parts with brushing, adjusting and rinsing mechanisms, the problem of insufficient ability of existing devices to remove stubborn stains has been solved, achieving efficient and energy-saving cleaning results and improving electroplating quality and production stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU QIYA ENVIRONMENTAL PROTECTION EQUIP CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-21
AI Technical Summary
Existing cleaning equipment for electroplating parts is insufficient in removing stubborn stains. Relying on spraying, soaking and other methods, it is difficult to completely remove firmly attached oil stains, oxide layers or fine particles, resulting in uneven cleaning, possible residual trace impurities affecting electroplating quality, and increased dependence on the performance of cleaning solutions, which increases production costs and potential corrosion risks.
A cleaning device including brushing, adjusting and rinsing mechanisms was designed. The brush head is driven by a motor-driven transmission rod and belt to perform mechanical friction cleaning. Combined with the moving function of the adjusting mechanism and the rinsing mechanism of the circulating water pump, the device can achieve comprehensive cleaning of the parts surface and recycling of water resources.
It improves cleaning efficiency and convenience, prevents debris adhesion, saves cleaning fluid usage, reduces production costs, ensures the cleanliness of parts surfaces, avoids corrosion risks, and extends the life of the cleaning fluid.
Smart Images
Figure CN224525393U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts processing technology, specifically to a parts cleaning device for electroplating. Background Technology
[0002] Electroplating parts cleaning equipment is specifically designed for cleaning parts during the electroplating production process. Its function is to remove impurities such as oil, rust, scale, dust, and cutting fluid adhering to the surface of parts through physical and chemical methods. This ensures the surface of the parts reaches the cleanliness required for electroplating, preventing impurities from affecting the adhesion, uniformity, density, and appearance quality of the plating layer. It also prevents defects such as blistering, pinholes, and peeling, while reducing contamination of the electroplating solution, extending its service life, ensuring the stability of electroplating production and product quality, and improving the pass rate of electroplating processes.
[0003] Existing cleaning devices for electroplating parts are insufficient in removing stubborn stains. Relying solely on spraying or soaking methods is insufficient to thoroughly remove firmly attached oil stains, oxide layers, or fine particles, easily leading to uneven cleaning. Some parts may have residual trace impurities on their surfaces due to the lack of mechanical friction, affecting the quality of subsequent electroplating. This increases the dependence on the performance of the cleaning solution, requiring the increase of cleaning solution concentration, temperature, or extended cleaning time to compensate for the cleaning effect without brushing. This not only increases production costs but may also pose a potential risk of corrosion to the parts material due to excessively strong cleaning solutions or prolonged contact time. Therefore, we propose a cleaning device for electroplating parts. Utility Model Content
[0004] The purpose of this invention is to provide a cleaning device for electroplated parts, which solves the problem mentioned in the background art that the existing cleaning devices for electroplated parts are insufficient in removing stubborn stains. Relying solely on spraying, soaking, or other methods is insufficient to thoroughly remove firmly attached oil stains, oxide layers, or fine particles, which can easily lead to uneven cleaning. Due to the lack of mechanical friction assistance, some parts may have residual trace impurities on their surfaces, affecting the quality of subsequent electroplating. This increases the dependence on the performance of the cleaning solution, requiring the increase of cleaning solution concentration, temperature, or extended cleaning time to compensate for the cleaning effect without brushing. This not only increases production costs but may also pose a potential risk of corrosion to the parts material due to excessively strong cleaning solution or excessively long contact time.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a parts cleaning device for electroplating, comprising: a main board, with a shelf fixedly connected to the top of the main board; It also includes: a brushing mechanism, which is set on the shelf and is used to brush the parts. The brushing mechanism includes a back plate fixedly connected to the top of the shelf, a first motor fixedly connected to the top of the back plate, a transmission rod fixedly connected to the output end of the first motor, a transmission belt sleeved around the transmission rod, and an extension rod fixedly connected to the bottom of the transmission rod. The adjustment mechanism is located on the top of the motherboard and is used to adjust the cleaning position of the parts during cleaning. The rinsing mechanism is located on the motherboard and is used to rinse the parts and recycle the water.
[0006] The extension rod is fixedly connected to a connecting plate at its bottom, and the connecting plate is fixedly connected to a brush head at its bottom.
[0007] The adjustment mechanism includes a second motor fixedly connected to the bottom of the shelf, a lead screw fixedly connected to the output end of the second motor, a threaded block threadedly connected to the outer periphery of the lead screw, a connecting block fixedly connected to one side of the threaded block, and a fixed plate slidably connected inside the connecting block.
[0008] The top of the connecting block is fixedly connected to a horizontal plate, the top of the horizontal plate is fixedly connected to a third motor, and the output end of the third motor is fixedly connected to a push rod.
[0009] An adjustment plate is fixedly connected to one side of the push rod.
[0010] The rinsing mechanism includes a water tank fixedly connected to the top of the shelf, a rinsing head fixedly connected to one side of the water tank, and a water pipe fixedly connected to the other side of the water tank.
[0011] The bottom of the water pipe is fixedly connected to a circulating water pump, and a collection box is fixedly connected to one side of the circulating water pump.
[0012] This utility model has at least the following beneficial effects: In use, this invention features a brushing mechanism. During operation, the first motor drives a transmission rod to move a connecting disc and a brush head to clean the surface of parts, preventing debris adhesion. Additionally, a transmission belt can simultaneously drive multiple connecting discs and brush heads, improving efficiency. An adjustment mechanism allows the operator to activate a second motor, which rotates a lead screw to move a threaded block. This threaded block then moves a connecting block around a fixed plate, causing the adjusting plate to move vertically. A third motor extends a push rod, moving the adjusting plate laterally, allowing for adjustment of the cleaning position on the parts' surface, enhancing ease of use. A rinsing mechanism allows the device to rinse the parts' surface with a rinsing head. Water falls through a shelf into a collection tank, where it is pumped out for recycling, improving energy efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rinsing mechanism of this utility model; Figure 3 This is a schematic diagram of the brushing mechanism of this utility model; Figure 4 This is a schematic diagram of the adjustment mechanism of this utility model.
[0014] In the diagram: 1. Main board; 101. Shelf; 2. Brushing mechanism; 201. Back plate; 202. First motor; 203. Transmission rod; 204. Transmission belt; 205. Extension rod; 206. Connecting plate; 207. Brush head; 3. Adjustment mechanism; 301. Adjustment plate; 302. Lead screw; 303. Connecting block; 304. Fixing plate; 305. Threaded block; 306. Second motor; 307. Horizontal plate; 308. Third motor; 309. Push rod; 4. Rinsing mechanism; 401. Water tank; 402. Rinsing head; 403. Water pipe; 404. Collection box; 405. Circulating water pump. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example 1 Please see Figures 1 to 4This utility model provides a technical solution: a cleaning device for electroplating parts, comprising: a main board 1, with a shelf 101 fixedly connected to the top of the main board 1; It also includes: a brushing mechanism 2, which is set on the shelf 101. The brushing mechanism 2 is used to brush the parts. The brushing mechanism 2 includes a back plate 201 fixedly connected to the top of the shelf 101. A first motor 202 is fixedly connected to the top of the back plate 201. A transmission rod 203 is fixedly connected to the output end of the first motor 202. A transmission belt 204 is sleeved around the transmission rod 203. An extension rod 205 is fixedly connected to the bottom of the transmission rod 203. Adjustment mechanism 3 is located on the top of the main board 1. Adjustment mechanism 3 is used to adjust the cleaning position of the parts when cleaning them. The rinsing mechanism 4 is mounted on the main board 1. The rinsing mechanism 4 is used to rinse the parts and to recycle the water.
[0017] During use, the device can activate the first motor 202, which drives the connecting plate 206 and the brush head 207 via the transmission rod 203 to clean the surface of the parts, preventing debris from adhering. Additionally, the device can drive multiple sets of connecting plates 206 and brush heads 207 simultaneously via the transmission belt 204, improving the device's efficiency. Through the adjustment mechanism 3, when the device is in use, the operator activates the second motor 306, which rotates the lead screw 302 to move the threaded block 305. At this time, the threaded block 305 can move the connecting block 303 on the fixed plate 3. 04 Slides on the periphery, and the adjusting plate 301 moves vertically through the connecting block 303. In addition, the push rod 309 is extended and retracted through the third motor 308, which moves the adjusting plate 301 horizontally. At this time, the cleaning position of the part surface can be adjusted, which improves the convenience of the device. Through the set rinsing mechanism 4, when the device is in use, the device can rinse the surface of the part through the rinsing head 402. The water falls into the collection box 404 through the shelf 101 and is extracted by the circulating water pump 405 for recycling, which improves the energy-saving effect of the device.
[0018] The brushing mechanism 2 includes a back plate 201 fixedly connected to the top of the shelf 101. A first motor 202 is fixedly connected to the top of the back plate 201. A transmission rod 203 is fixedly connected to the output end of the first motor 202. A transmission belt 204 is sleeved around the transmission rod 203. An extension rod 205 is fixedly connected to the bottom of the transmission rod 203. A connecting plate 206 is fixedly connected to the bottom of the extension rod 205. A brush head 207 is fixedly connected to the bottom of the connecting plate 206. During use, the device can start the first motor 202 to drive the connecting plate 206 and the brush head 207 through the transmission rod 203 to brush the surface of the parts and prevent debris from adhering. In addition, the device can drive multiple sets of connecting plates 206 and brush heads 207 to brush simultaneously through the transmission belt 204, which improves the efficiency of the device.
[0019] The adjusting mechanism 3 includes a second motor 306 fixedly connected to the bottom of the shelf 101. A lead screw 302 is fixedly connected to the output end of the second motor 306. A threaded block 305 is threadedly connected to the outer periphery of the lead screw 302. A connecting block 303 is fixedly connected to one side of the threaded block 305. A fixing plate 304 is slidably connected inside the connecting block 303. A horizontal plate 307 is fixedly connected to the top of the connecting block 303. A third motor 308 is fixedly connected to the top of the horizontal plate 307. A push rod 309 is fixedly connected to the output end of the third motor 308. An adjusting plate 301 is fixedly connected to one side. When the device is in use, the operator starts the second motor 306, which rotates the lead screw 302 to drive the threaded block 305 to move. At this time, the threaded block 305 drives the connecting block 303 to slide around the fixed plate 304. The connecting block 303 drives the adjusting plate 301 to move vertically. In addition, the third motor 308 drives the push rod 309 to extend and retract, which drives the adjusting plate 301 to move horizontally. At this time, the cleaning position of the part surface can be adjusted, which improves the convenience of using the device.
[0020] Example 2 In this second embodiment, all other structures remain unchanged, but the difference from the first embodiment is: The rinsing mechanism 4 includes a water tank 401 fixedly connected to the top of the shelf 101. A rinsing head 402 is fixedly connected to one side of the water tank 401, and a water pipe 403 is fixedly connected to the other side of the water tank 401. A circulating water pump 405 is fixedly connected to the bottom of the water pipe 403, and a collection tank 404 is fixedly connected to one side of the circulating water pump 405. When the device is in use, the device can rinse the surface of the parts through the rinsing head 402. The water falls into the collection tank 404 through the shelf 101 and is pumped out by the circulating water pump 405 for recycling, thereby improving the energy-saving effect of the device.
[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for electroplated parts, comprising: The motherboard has a shelf fixedly connected to its top. The feature is that it further includes a brushing mechanism, which is disposed on the shelf and is used to brush the parts. The brushing mechanism includes a back plate fixedly connected to the top of the shelf, a first motor fixedly connected to the top of the back plate, a transmission rod fixedly connected to the output end of the first motor, a transmission belt sleeved around the transmission rod, and an extension rod fixedly connected to the bottom of the transmission rod. An adjustment mechanism is provided on the top of the motherboard. The adjustment mechanism is used to adjust the cleaning position of the parts during cleaning. A rinsing mechanism is mounted on the motherboard and is used to rinse parts and recycle water.
2. The electroplating parts cleaning device according to claim 1, characterized in that: A connecting plate is fixedly connected to the bottom of the extension rod, and a brush head is fixedly connected to the bottom of the connecting plate.
3. The electroplating parts cleaning device according to claim 1, characterized in that: The adjustment mechanism includes a second motor fixedly connected to the bottom of the shelf, a lead screw fixedly connected to the output end of the second motor, a threaded block threadedly connected to the outer periphery of the lead screw, a connecting block fixedly connected to one side of the threaded block, and a fixing plate slidably connected inside the connecting block.
4. The electroplating parts cleaning device according to claim 3, characterized in that: A horizontal plate is fixedly connected to the top of the connecting block, a third motor is fixedly connected to the top of the horizontal plate, and a push rod is fixedly connected to the output end of the third motor.
5. The electroplating parts cleaning device according to claim 4, characterized in that: An adjustment plate is fixedly connected to one side of the push rod.
6. The electroplating parts cleaning device according to claim 1, characterized in that: The rinsing mechanism includes a water tank fixedly connected to the top of the shelf, a rinsing head fixedly connected to one side of the water tank, and a water pipe fixedly connected to the other side of the water tank.
7. The electroplating parts cleaning apparatus according to claim 6, characterized in that: A circulating water pump is fixedly connected to the bottom of the water pipe, and a collection box is fixedly connected to one side of the circulating water pump.