A base material surface cleaning device for wood paint-free board production
By designing a cleaning device that adapts to substrates of different thicknesses, the problem of incomplete cleaning by existing devices has been solved, achieving comprehensive cleaning of substrate surfaces, improving cleaning effect and stability, and ensuring the quality of subsequent processes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SIYANG HENGYUAN WOOD CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-21
AI Technical Summary
Existing substrate surface cleaning devices used in the production of wood-based paint-free boards are not thorough in cleaning, cannot adapt to substrates of different thicknesses, and the cleaning components are not securely installed, affecting the quality of subsequent processes.
A device comprising a conveyor, a base, and a cleaning assembly is designed. The cleaning assembly consists of a connecting frame, a hydraulic actuator, a fixing frame, cleaning lint, and an adsorption pad. The height of the fixing frame is adjusted by the hydraulic actuator, the cleaning lint cleans the surface of the substrate, the adsorption pad adsorbs oil stains, the triangular bracket fixes the cleaning plate, and the positioning pins fix the connecting frame, adapting to substrates of different thicknesses.
It achieves comprehensive cleaning of the substrate surface, improves the cleaning effect, ensures the quality of subsequent processes, prevents the cleaning components from shaking, adapts to substrates of different thicknesses, and avoids problems such as edge chipping and loose sealing caused by incomplete cleaning.
Smart Images

Figure CN224525394U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wood-based paint-free board production equipment, and in particular to a substrate surface cleaning device for wood-based paint-free board production. Background Technology
[0002] In the production process of melamine-faced wood panels, the cleanliness of the substrate surface acts as a cornerstone, supporting the quality stability of all subsequent processes. When wood chips adhere to the substrate surface, these granular impurities become embedded between the substrate and the decorative layer during the veneer process, forming a rigid barrier. Over time, the decorative layer may crack due to uneven stress under pressure or temperature changes, especially in stress-concentrated areas such as edges and corners. These impurities also have a cascading effect on subsequent cutting and edge banding processes. Substrate with impurities is prone to edge chipping during cutting, resulting in rough and uneven edges. During edge banding, impurities can cause the edge banding strip to not bond tightly to the substrate, providing channels for moisture penetration, leading to a series of quality problems such as substrate mold growth and decorative layer peeling, ultimately causing the melamine-faced wood panel to lose its intended aesthetics and durability.
[0003] Existing substrate surface cleaning devices for the production of wood-based paint-free boards are not thorough in cleaning, and it is difficult to remove sawdust, dust and oil stains at the same time; they cannot adapt to substrates of different thicknesses, and the cleaning components do not fit the substrate well enough; the cleaning components are not installed securely, and vibration can easily affect the cleaning effect. Utility Model Content
[0004] The purpose of this invention is to solve the problems of incomplete cleaning and inability to adapt to substrates of different thicknesses in existing devices, and to propose a substrate surface cleaning device for the production of wood-based paint-free boards.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a substrate surface cleaning device for the production of wood-based paint-free boards, comprising a conveyor, a base, and a cleaning component. The conveyor consists of two sets, each with a base fixedly connected to its bottom. The cleaning component is located between the two sets of conveyors. The cleaning component includes a connecting frame fixedly connected to the top of the conveyor. Hydraulic actuators are fixedly connected to both ends of the top of the connecting frame. A fixing frame is fixedly connected to the top of the two hydraulic actuators. A cleaning plate is fixedly connected to the inner wall of the fixing frame. Cleaning bristles are fixedly connected to the top of the connecting frame and the bottom of the cleaning plate. Adsorption pads are fixedly connected to both sides of the cleaning bristles.
[0006] Furthermore, mounting slots are provided at both ends of the top of the connecting frame, and the surfaces of the two hydraulic devices are fixedly connected to the inner wall of the mounting slots.
[0007] Furthermore, triangular clips are fixedly connected to both ends of the two fixing frames, and the inner wall of the triangular clips is clamped to the corner of the cleaning plate.
[0008] Furthermore, the surface of the adsorption pad is provided with raised strips, and the top of the connecting frame is provided with a slot.
[0009] Furthermore, a positioning pin is inserted and connected to the inner wall of the slot, and the bottom end of the positioning pin is inserted and connected to the top of the conveyor.
[0010] Furthermore, the bottom of the connecting frame is fixedly connected to the base, and the absorbent pad is made of microfiber material.
[0011] Furthermore, a wooden melamine board is slidably connected to the gap between the two cleaning fibers, and the two cleaning fibers are in contact with the upper and lower surfaces of the wooden melamine board.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: In this invention, by setting up a cleaning component, the hydraulic device on the connecting frame can adjust the height of the fixing frame, so that the cleaning fibers at the bottom of the cleaning board fit against the upper surface of the substrate. Together with the cleaning fibers at the top of the connecting frame, it cleans the sawdust and dust on both the upper and lower surfaces of the substrate. The adsorption pad is made of microfiber material, which can adsorb oil stains on the surface of the substrate, improving the cleaning effect. The hydraulic device is fixed by a groove to enhance its stability. The triangular bracket is used to hold the corner of the cleaning board to prevent the cleaning board from shaking. The convex strip increases the contact area between the adsorption pad and the substrate, improving the adsorption capacity. The positioning pin is inserted into the slot and the conveyor to fix the position of the connecting frame. The overall structure can adapt to substrates of different thicknesses, achieve comprehensive cleaning, and ensure the quality of subsequent lamination processes. Attached Figure Description
[0013] Figure 1 This utility model provides a three-dimensional front view of a substrate surface cleaning device for the production of wood-based paint-free boards; Figure 2 This utility model provides a schematic diagram of the separation structure of a substrate surface cleaning device for the production of wood-based paint-free boards; Figure 3 This utility model provides a schematic diagram of the cleaning component in a substrate surface cleaning device for the production of wood-based paint-free boards; Figure 4 This utility model provides a schematic diagram of the separation structure of the cleaning components in a substrate surface cleaning device for the production of wood-based paint-free boards. Figure 5 This utility model presents a schematic diagram of the separation structure of the cleaning components in a substrate surface cleaning device for the production of wood-based paint-free boards.
[0014] Legend: 1. Conveyor; 2. Base; 3. Cleaning assembly; 31. Connecting frame; 32. Hydraulic unit; 33. Fixing frame; 34. Cleaning plate; 35. Cleaning lint; 36. Absorbent pad; 4. Mounting slot; 5. Triangular bracket; 6. Raised strip; 7. Slot; 8. Positioning pin. Detailed Implementation
[0015] Please see Figure 1-5 This utility model provides a technical solution: a substrate surface cleaning device for the production of wood-based paint-free boards, including a conveyor 1, a base 2 and a cleaning component 3. There are two sets of conveyors 1, and the base 2 is fixedly connected to their bottoms. The cleaning component 3 is located between the two sets of conveyors 1.
[0016] The following section will explain the specific settings and functions of its cleaning component 3.
[0017] In this embodiment: the cleaning component 3 includes a connecting frame 31 fixedly connected to the top of the conveyor 1, hydraulic units 32 fixedly connected to both ends of the top of the connecting frame 31, a fixing frame 33 fixedly connected to the top of the two hydraulic units 32, a cleaning plate 34 fixedly connected to the inner wall of the fixing frame 33, cleaning fibers 35 fixedly connected to the top of the connecting frame 31 and the bottom of the cleaning plate 34, and adsorption pads 36 fixedly connected to both sides of the cleaning fibers 35.
[0018] The effects achieved by the above components are as follows: by setting the connecting frame 31 to provide an installation base for the cleaning components, the hydraulic device 32 drives the fixing frame 33 and the cleaning plate 34 to rise and fall, adjusts the fit between the cleaning bristles 35 and the substrate to adapt to substrates of different thicknesses, the cleaning bristles 35 sweeps away sawdust and dust on the surface of the substrate, and the adsorption pads 36 adsorb oil stains to achieve comprehensive cleaning.
[0019] Please see Figure 5 Specifically, mounting slots 4 are provided at both ends of the top of the connecting frame 31, and the surfaces of the two hydraulic devices 32 are fixedly connected to the inner wall of the mounting slots 4.
[0020] The effect achieved by the above components is as follows: by setting the mounting groove 4, the hydraulic device 32 is provided with installation space, the connection stability between the hydraulic device 32 and the connecting frame 31 is enhanced, and the hydraulic device 32 is prevented from shaking during operation.
[0021] Please see Figure 5 Specifically, the two ends of the two fixed brackets 33 are fixedly connected with triangular brackets 5, and the inner wall of the triangular brackets 5 is connected to the corner of the cleaning plate 34.
[0022] The effect achieved by the above components is as follows: by setting the triangular bracket 5 to lock the corner of the cleaning plate 34, the position of the cleaning plate 34 is further fixed, and the cleaning plate 34 is prevented from shifting due to vibration during the cleaning process.
[0023] Please see Figure 5 Specifically, the surface of the adsorption pad 36 is provided with a raised strip 6, and the top of the connecting frame 31 is provided with a slot 7.
[0024] The effects achieved by the above components are as follows: by setting the protrusion 6, the contact area between the adsorption pad 36 and the substrate surface is increased, thereby improving the adsorption effect on oil stains; the slot 7 provides an insertion position for the positioning nail 8, which facilitates the fixing of the connecting frame 31.
[0025] Please see Figure 3 Specifically, a positioning pin 8 is inserted and connected to the inner wall of the slot 7, and the bottom end of the positioning pin 8 is inserted and connected to the top of the conveyor 1.
[0026] The effect achieved by the above components is that by setting the positioning pin 8, inserting the slot 7 and the conveyor 1, the connecting frame 31 is firmly fixed on the conveyor 1, preventing the connecting frame 31 from shifting during the transport of the substrate.
[0027] Please see Figure 3 Specifically, the bottom of the connecting frame 31 is fixedly connected to the base 2, and the absorbent pad 36 is made of microfiber material.
[0028] The effects achieved by the above components are as follows: by setting the connecting frame 31 to fix it to the base 2, the stability of the overall structure is enhanced; the microfiber material adsorption pad 36 has a strong adsorption capacity and can effectively remove oil stains from the surface of the substrate.
[0029] Please see Figure 1 Specifically, a wooden melamine board is slidably connected between the gap between the two cleaning piles 35 and the upper and lower surfaces of the wooden melamine board.
[0030] The effect achieved by the above components is as follows: by setting the upper and lower cleaning fibers 35 to adhere to the upper and lower surfaces of the substrate, wood chips and dust are cleaned on both sides at the same time during the sliding process of the substrate, ensuring that the surface of the substrate is clean and free of residue.
[0031] Working principle: By setting up the cleaning component 3, the hydraulic device 32 on the connecting frame 31 can adjust the height of the fixing frame 33, so that the cleaning fibers 35 at the bottom of the cleaning plate 34 can fit into the upper surface of the substrate. Together with the cleaning fibers 35 at the top of the connecting frame 31, it can clean the sawdust and dust on the upper and lower surfaces of the substrate. The adsorption pad 36 is made of microfiber material, which can adsorb oil stains on the surface of the substrate and improve the cleaning effect. The mounting groove 4 fixes the hydraulic device 32 and enhances its stability. The triangular bracket 5 locks the corner of the cleaning plate 34 to prevent the cleaning plate 34 from shaking. The protrusion 6 increases the contact area between the adsorption pad 36 and the substrate and improves the adsorption capacity. The positioning nail 8 is inserted into the slot 7 and the conveyor 1 to fix the position of the connecting frame 31. The overall structure can adapt to substrates of different thicknesses, achieve comprehensive cleaning, and ensure the quality of subsequent lamination processes.
[0032] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.
Claims
1. A substrate surface cleaning device for the production of wood-based paint-free boards, comprising a conveyor (1), a base (2), and a cleaning assembly (3), characterized in that: The conveyor (1) has two sets, and a base (2) is fixedly connected to its bottom. The cleaning component (3) is located between the two sets of conveyors (1). The cleaning component (3) includes a connecting frame (31) fixedly connected to the top of the conveyor (1). Hydraulic actuators (32) are fixedly connected to both ends of the top of the connecting frame (31). A fixing frame (33) is fixedly connected to the top of the two hydraulic actuators (32). A cleaning plate (34) is fixedly connected to the inner wall of the fixing frame (33). Cleaning bristles (35) are fixedly connected to the top of the connecting frame (31) and the bottom of the cleaning plate (34). Adsorption pads (36) are fixedly connected to both sides of the cleaning bristles (35).
2. The substrate surface cleaning device for the production of paint-free wood-based panels according to claim 1, characterized in that: The top of the connecting frame (31) has mounting slots (4) at both ends, and the surfaces of the two hydraulic devices (32) are fixedly connected to the inner wall of the mounting slots (4).
3. The substrate surface cleaning device for the production of paint-free wood-based panels according to claim 1, characterized in that: The two ends of the two fixing brackets (33) are fixedly connected with triangular brackets (5), and the inner wall of the triangular brackets (5) is connected to the corner of the cleaning plate (34).
4. The substrate surface cleaning device for the production of paint-free wood-based panels according to claim 1, characterized in that: The surface of the adsorption pad (36) is provided with a raised strip (6), and the top of the connecting frame (31) is provided with a slot (7).
5. The substrate surface cleaning device for the production of paint-free wood-based panels according to claim 4, characterized in that: The inner wall of the slot (7) is fitted with a positioning pin (8), and the bottom end of the positioning pin (8) is fitted with the top of the conveyor (1).
6. The substrate surface cleaning device for the production of paint-free wood-based panels according to claim 1, characterized in that: The bottom of the connecting frame (31) is fixedly connected to the base (2), and the absorbent pad (36) is made of microfiber material.
7. The substrate surface cleaning device for the production of paint-free wood-based panels according to claim 1, characterized in that: A wooden melamine board is slidably connected to the gap between the two cleaning fibers (35), and the two cleaning fibers (35) are in contact with the upper and lower surfaces of the wooden melamine board.