A galvanized iron wire washing equipment
By installing a filter box and a water guide frame in the galvanized iron wire washing equipment, the problems of water waste and re-attachment of suspended impurities are solved, water recycling and improved cleaning effect are achieved, and the equipment can meet the cleaning needs of iron wires of different diameters.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINHUANGDAO ZHONGTUO METAL PRODUCTS CO LTD
- Filing Date
- 2025-08-25
- Publication Date
- 2026-07-21
AI Technical Summary
Existing galvanized iron wire washing equipment suffers from water waste and the re-adhesion of suspended impurities onto the iron wire surface, resulting in poor cleaning performance.
A device comprising a washing tank and a filter tank was designed. Wastewater is discharged into the filter tank through a drain pump and drain pipe. Impurities are separated by a filter screen. Clean water flows back to the washing tank and is guided into the filter tank through a water guide frame to ensure that the wire does not stick to impurities when it leaves the water surface. At the same time, an electric telescopic rod and a cleaning brush plate are used to adapt to the cleaning needs of wires of different diameters.
It enables the recycling of water resources, improves the cleaning effect, ensures the cleanliness of the galvanized iron wire surface, and adapts to the cleaning needs of iron wires of different diameters.
Smart Images
Figure CN224525402U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of water washing equipment technology, and in particular to a water washing device for galvanized iron wire. Background Technology
[0002] Galvanized iron wire is a product made from low-carbon steel wire rod. It is used in various fields such as construction, handicrafts, wire mesh weaving, galvanized chain link fence, wall plastering mesh, and highway guardrails. Galvanized iron wire washing equipment is mainly used for the washing process during the production of galvanized iron wire to ensure the cleanliness of the wire surface.
[0003] The published patent document CN215314159U discloses a steel strand washing device, which includes a hollow washing tank, steel strand, an inlet pipe fixed to the outer wall of the top of the washing tank and connected to its interior, an outlet pipe fixed to the outer wall of the bottom of the tank and connected to its interior, a valve fixed to the outlet pipe, inlet and outlet holes respectively opened on the top of opposite side walls of the washing tank, positioning mechanisms respectively set on one side of the inlet and outlet holes, and a washing mechanism set between the two positioning mechanisms for washing the steel strand. However, this device has two main problems in actual use: first, the wastewater after washing is directly discharged through the outlet pipe, resulting in water waste; second, due to the lack of an impurity removal structure, when the steel strand leaves the water surface, the surface water flow will carry suspended impurities and re-adhere to the surface of the steel strand, thereby reducing the cleaning effect. Utility Model Content
[0004] In view of the shortcomings of the prior art, this application provides a galvanized iron wire washing device, which overcomes the shortcomings of the prior art and aims to solve the problems in the prior art.
[0005] To achieve the above objectives, this application provides the following technical solution: a galvanized iron wire washing device, comprising a washing tank and a filter tank. The washing tank has symmetrically arranged inlet and outlet holes on its two outer walls for galvanized iron wire to pass through. A drain outlet is provided on the outer wall of the washing tank near the filter tank. A drain pipe is fixedly connected inside the drain outlet, with its outlet located inside the filter tank. A drain pump is installed on the drain pipe. A filter screen is provided inside the filter tank. An inlet pipe is fixedly connected to the outlet of the filter tank, with its outlet located inside the washing tank. An inlet pump is installed on the inlet pipe. An overflow port is provided through the side wall of the washing tank, and a water guide is fixedly connected to the outside of the overflow port.
[0006] By adopting the above technical solution, the wastewater generated during the washing of the washing tank is discharged through the drain outlet on the side wall and then fed into the filter box through the drain pump and drain pipe. By setting a filter screen in the filter box, suspended particles in the wastewater can be intercepted, achieving the separation of impurities from the water. The filtered clean water flows back into the washing tank through the inlet pipe and inlet pump, realizing the recycling of water resources. The continuous injection of water into the inlet pipe causes the water level in the washing tank to rise. The surface water containing impurities will flow into the filter box through the overflow port and water guide frame, ensuring that the galvanized iron wire does not stick to impurities when it leaves the water surface, thus ensuring the cleaning effect of the galvanized iron wire.
[0007] As a preferred technical solution of this application, four positioning blocks are fixedly installed at the diagonal corners of the inner wall of the filter box, a positioning frame is placed on the top of the positioning blocks, the filter screen is fixedly installed inside the positioning frame, and the positioning frame is fixedly connected to the positioning blocks by fixing bolts.
[0008] By adopting the above technical solution, the positioning frame is fixedly installed on the positioning block by fixing bolts, so as to limit and fix the filter screen inside the filter box.
[0009] As a preferred embodiment of this application, the outlet end of the drain pipe is located above the filter screen, and the inlet end of the inlet pipe is located below the filter screen.
[0010] By adopting the above technical solution, the drain pipe injects sewage from above the filter screen, allowing the sewage to flow naturally into the filter screen. Suspended impurities are intercepted by the filter screen and accumulate on the upper surface of the filter screen. The inlet pipe draws clean water from below the filter screen, avoiding disturbance to the upper impurity layer and ensuring that the water returning to the washing tank is completely filtered clean water.
[0011] As a preferred technical solution of this application, the water guide frame is inclined and its lower end is inside the filter box. The water guide frame is a stainless steel component and its inner wall is polished.
[0012] By adopting the above technical solution, the inclined water guide frame allows the impurities carried by the overflow water to automatically slide into the filter box under the action of gravity. The water guide frame made of stainless steel is not easily corroded and is suitable for use in humid environments. The polished inner wall of the water guide frame is smoother, which helps to reduce friction.
[0013] As a preferred technical solution of this application, a mounting frame is fixedly installed on the top of the washing tank. Two adjustment slots are symmetrically opened on the upper surface of the mounting frame. An electric telescopic rod is fixedly installed on the upper surface of the mounting frame outside the adjustment slots. An adjustment plate is fixedly connected to the telescopic end of the electric telescopic rod. The adjustment plate slides inside the adjustment slots. A cleaning brush plate is fixedly installed on the outer wall of the adjustment plate near the galvanized iron wire by screws.
[0014] By adopting the above technical solution, the electric telescopic rod pushes the adjusting plate to slide along the adjusting groove, which drives the cleaning brush plate to move closer to the galvanized iron wire, thus adapting to the cleaning needs of galvanized iron wires of different diameters.
[0015] As a preferred technical solution of this application, a limiting rod is fixedly connected inside the adjusting groove, and the adjusting plate is slidably sleeved on the outer wall of the limiting rod.
[0016] By adopting the above technical solution, the limiting rod passes through the adjusting plate to form a rigid guide rail, which forces the adjusting plate to slide only along the axial direction of the limiting rod, completely avoiding the lateral swing or angular deviation that may occur when the electric telescopic rod is pushed. The linear motion trajectory ensures that the cleaning brush plate is always perpendicular to the galvanized iron wire surface, maintaining constant contact pressure and improving the uniformity of impurity removal.
[0017] As a preferred technical solution of this application, the inside of the washing tank is rotatably connected to two guide wheels near the bottom, and the two guide wheels are symmetrically distributed on both sides of the mounting frame. The inside of the washing tank is fixedly connected to a guide rod near the top.
[0018] By adopting the above technical solution, the movement trajectory of the galvanized iron wire is guided by the guide wheel and guide rod, so that it moves along the prescribed path.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. In this utility model, the wastewater generated during the washing of the washing tank is discharged through the drain outlet on the side wall and then fed into the filter box through the drain pump and drain pipe. By setting a filter screen in the filter box, suspended particles in the wastewater can be intercepted, achieving the separation of impurities from the water. The filtered clean water flows back into the washing tank through the inlet pipe and inlet pump, realizing the recycling of water resources. The continuous injection of water into the inlet pipe causes the liquid level in the washing tank to rise. The surface water containing impurities will flow into the filter box through the overflow port and water guide frame, ensuring that the galvanized iron wire does not stick to impurities when it leaves the water surface, thus ensuring the cleaning effect of the galvanized iron wire.
[0020] 2. In this utility model, the electric telescopic rod pushes the adjusting plate to slide along the adjusting groove, causing the cleaning brush plate to move closer to the galvanized iron wire. This can adapt to the cleaning needs of galvanized iron wires of different diameters. The limiting rod passes through the adjusting plate to form a rigid guide rail, forcing the adjusting plate to slide only along the axial direction of the limiting rod. This completely avoids the lateral swing or angular deviation that may occur when the electric telescopic rod pushes the plate. The linear motion trajectory ensures that the cleaning brush plate is always perpendicular to the surface of the galvanized iron wire, maintaining constant contact pressure and improving the uniformity of impurity removal.
[0021] With reference to the following description and accompanying drawings, specific embodiments of the present invention are disclosed in detail, indicating the ways in which the principles of the present invention can be adopted. It should be understood that the scope of the embodiments of the present invention is not limited thereto. Attached Figure Description
[0022] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the internal structure of the washing tank in this application; Figure 3 This is a schematic diagram of the installation structure of the filter screen in this application; Figure 4 This is a partial structural diagram of this application.
[0023] In the diagram: 1. Washing tank; 2. Inlet hole; 3. Outlet hole; 4. Guide wheel; 5. Filter box; 6. Overflow port; 7. Water guide frame; 8. Drain outlet; 9. Drain pump; 10. Drain pipe; 11. Inlet pump; 12. Inlet pipe; 13. Filter screen; 14. Positioning frame; 15. Positioning block; 16. Fixing bolt; 17. Mounting bracket; 18. Adjustment groove; 19. Adjustment plate; 20. Cleaning brush plate; 21. Electric telescopic rod; 22. Limiting rod; 23. Guide rod. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] like Figure 1 - Figure 4As shown in the figure, the galvanized iron wire washing equipment provided in this embodiment includes a washing tank 1 and a filter tank 5. The outer walls of the washing tank 1 are symmetrically provided with inlet holes 2 and outlet holes 3 for the galvanized iron wire to pass through. A drain outlet 8 is provided on the outer wall of the washing tank 1 near the filter tank 5. A drain pipe 10 is fixedly connected inside the drain outlet 8, and the outlet end of the drain pipe 10 is located inside the filter tank 5. A drain pump 9 is installed on the drain pipe 10. A filter screen 13 is provided inside the filter tank 5. A water inlet pipe 12 is fixedly connected to the outlet of the filter tank 5, and the outlet end of the water inlet pipe 12 is located inside the washing tank 1. A water inlet pump 11 is installed on the water inlet pipe 12. An overflow port is provided through the side wall of the washing tank 1. 6. A water guide frame 7 is fixedly connected to the outside of the overflow port 6. During use, the wastewater generated by the washing tank 1 is discharged through the drain port 8 on the side wall and enters the filter box 5 through the drain pump 9 and the drain pipe 10. The filter screen 13 intercepts suspended particles in the wastewater, realizing the separation of impurities from the water. The filtered clean water flows back into the washing tank 1 through the water inlet pipe 12 and the water inlet pump 11, realizing the recycling of water resources. The continuous water injection through the water inlet pipe 12 causes the liquid level in the washing tank 1 to rise. The surface water containing impurities will flow into the filter box 5 through the overflow port 6 and the water guide frame 7, ensuring that the galvanized iron wire does not stick to impurities when it leaves the water surface, thus ensuring the cleaning effect of the galvanized iron wire.
[0026] In this embodiment, as Figure 3 As shown, four positioning blocks 15 are fixedly installed at the diagonal corners of the inner wall of the filter box 5. A positioning frame 14 is placed on the top of the positioning block 15. The filter screen 13 is fixedly installed inside the positioning frame 14. The positioning frame 14 is fixedly connected to the positioning block 15 by fixing bolts 16. In use, the positioning frame 14 is fixedly installed on the positioning block 15 by fixing bolts 16 so as to limit and fix the filter screen 13 inside the filter box 5.
[0027] In this embodiment, as Figure 1 and 3 As shown, the outlet of the drain pipe 10 is located above the filter screen 13, and the inlet of the inlet pipe 12 is located below the filter screen 13. During use, the drain pipe 10 injects sewage from above the filter screen 13, allowing the sewage to flow naturally into the filter screen 13. Suspended impurities are intercepted by the filter screen 13 and accumulate on the upper surface of the filter screen 13. The inlet pipe 12 draws clean water from below the filter screen 13 to avoid disturbing the upper impurity layer and ensure that the water returning to the washing tank 1 is completely filtered clean water.
[0028] In this embodiment, as Figure 1As shown, the water guide 7 is set at an angle and its lower end is inside the filter box 5. The water guide 7 is a stainless steel component and its inner wall is polished. When in use, the water guide 7 is set at an angle so that the impurities carried by the overflow water can automatically slide into the filter box 5 under the action of gravity. The water guide 7, made of stainless steel, is not easy to corrode and is suitable for use in humid environments. The polished inner wall of the water guide 7 is smoother and helps to reduce friction.
[0029] In this embodiment, as Figure 1 and 4 As shown, a mounting bracket 17 is fixedly installed on the top of the washing tank 1. Two adjustment slots 18 are symmetrically opened on the upper surface of the mounting bracket 17. An electric telescopic rod 21 is fixedly installed on the upper surface of the mounting bracket 17 outside the adjustment slots 18. An adjustment plate 19 is fixedly connected to the telescopic end of the electric telescopic rod 21. The adjustment plate 19 slides inside the adjustment slots 18. A cleaning brush plate 20 is fixedly installed on the outer wall of the adjustment plate 19 near the galvanized iron wire by screws. In use, the adjustment plate 19 is pushed along the adjustment slots 18 by the electric telescopic rod 21, which drives the cleaning brush plate 20 to move closer to the galvanized iron wire, which can adapt to the cleaning needs of galvanized iron wires of different diameters.
[0030] In this embodiment, as Figure 4 As shown, a limiting rod 22 is fixedly connected inside the adjusting groove 18, and the adjusting plate 19 is slidably sleeved on the outer wall of the limiting rod 22. In use, the limiting rod 22 passes through the adjusting plate 19 to form a rigid guide rail, forcing the adjusting plate 19 to slide only along the axial direction of the limiting rod 22, completely avoiding the lateral swing or angular deviation that may occur when the electric telescopic rod 21 is pushed. The linear motion trajectory ensures that the cleaning brush plate 20 is always perpendicular to the galvanized iron wire surface, maintaining constant contact pressure and improving the uniformity of impurity removal.
[0031] In this embodiment, as Figure 2 As shown, two guide wheels 4 are rotatably connected inside the washing tank 1 near the bottom, and the two guide wheels 4 are symmetrically distributed on both sides of the mounting frame 17. A guide rod 23 is fixedly connected inside the washing tank 1 near the top. In use, the guide wheels 4 and the guide rod 23 guide the movement trajectory of the galvanized iron wire, so that it moves along the prescribed path.
[0032] The working principle of this utility model is as follows: When using the galvanized iron wire washing equipment of this application, the operator inserts the galvanized iron wire into the washing tank 1 through the inlet hole 2, and then through the guide wheel 4 and guide rod 23, and then out through the outlet hole 3. The electric telescopic rod 21 pushes the adjusting plate 19 to slide along the adjusting groove 18, which drives the cleaning brush plate 20 to approach the galvanized iron wire to clean it. The sewage generated by the washing tank 1 is discharged through the drain outlet 8 on the side wall, and then enters the filter box 5 through the drain pump 9 and drain pipe 10. The filter screen 13 intercepts the suspended particles in the sewage, realizing the separation of impurities from the water. The filtered clean water flows back into the washing tank 1 through the water inlet pipe 12 and the water inlet pump 11 to realize the recycling of water resources. The continuous injection of water into the water inlet pipe 12 causes the liquid level in the washing tank 1 to rise. The surface water containing impurities will flow into the filter box 5 through the overflow port 6 and the water guide frame 7.
[0033] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.
Claims
1. A galvanized iron wire washing device, comprising a washing tank (1) and a filter tank (5), characterized in that, The washing tank (1) has symmetrically provided inlet holes (2) and outlet holes (3) for galvanized iron wires to pass through on both outer walls. The washing tank (1) has a drain outlet (8) on the outer wall near the filter box (5). A drain pipe (10) is fixedly connected inside the drain outlet (8). The outlet end of the drain pipe (10) is located inside the filter box (5), and a drain pump (9) is installed on the drain pipe (10). A filter screen (13) is provided inside the filter box (5). A water inlet pipe (12) is fixedly connected to the outlet of the filter box (5). The outlet end of the water inlet pipe (12) is located inside the washing tank (1), and a water inlet pump (11) is installed on the water inlet pipe (12). An overflow port (6) is provided through the side wall of the washing tank (1). A water guide frame (7) is fixedly connected to the outside of the overflow port (6).
2. The galvanized iron wire washing equipment according to claim 1, characterized in that, Four positioning blocks (15) are fixedly installed at the diagonal corners of the inner wall of the filter box (5). A positioning frame (14) is placed on the top of the positioning block (15). The filter screen (13) is fixedly installed inside the positioning frame (14). The positioning frame (14) is fixedly connected to the positioning block (15) by fixing bolts (16).
3. The galvanized iron wire washing equipment according to claim 1, characterized in that, The outlet end of the drain pipe (10) is located above the filter screen (13), and the inlet end of the inlet pipe (12) is located below the filter screen (13).
4. The galvanized iron wire washing equipment according to claim 1, characterized in that, The water guide frame (7) is inclined and its lower end is inside the filter box (5). The water guide frame (7) is a stainless steel component and its inner wall is polished.
5. The galvanized iron wire washing equipment according to claim 1, characterized in that, A mounting bracket (17) is fixedly installed on the top of the washing tank (1). Two adjustment slots (18) are symmetrically opened on the upper surface of the mounting bracket (17). An electric telescopic rod (21) is fixedly installed on the upper surface of the mounting bracket (17) outside the adjustment slots (18). An adjustment plate (19) is fixedly connected to the telescopic end of the electric telescopic rod (21). The adjustment plate (19) slides inside the adjustment slots (18). A cleaning brush plate (20) is fixedly installed on the outer wall of the adjustment plate (19) near the galvanized iron wire by screws.
6. The galvanized iron wire washing equipment according to claim 5, characterized in that, The adjustment groove (18) is fixedly connected to a limiting rod (22), and the adjustment plate (19) is slidably sleeved on the outer wall of the limiting rod (22).
7. A galvanized iron wire washing device according to claim 5, characterized in that, The washing tank (1) has two guide wheels (4) rotatably connected to the bottom of the interior, and the two guide wheels (4) are symmetrically distributed on both sides of the mounting frame (17). The washing tank (1) has a guide rod (23) fixedly connected to the top of the interior.