A kind of wire saw electroplated gold wire processing post-plating rapid cleaning equipment
By optimizing the structural design of the wire saw electroplating diamond wire processing equipment, and combining improvements to high-frequency mechanical vibration and installation structure, the problems of poor cleaning efficiency and stability were solved, achieving efficient and stable cleaning results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIXING IND DIAMOND TOOL TECH CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-07-21
AI Technical Summary
Existing rapid cleaning equipment for electroplated diamond wire processing using wire saws suffers from poor cleaning efficiency and stability, affecting the cleaning quality.
By designing the installation holes, installation pipes, rotating pipes, limiting rings, installation blocks, first installation plates, second installation plates, and brushes within the main body of the cleaning equipment, and combining them with the cooperation of inserts, slots, and compression pads, the efficiency and stability of diamond wire cleaning are improved. Furthermore, the transducer converts electrical energy into high-frequency mechanical vibration to drive the cleaning fluid to generate a cavitation effect, thereby removing impurities from the surface of the diamond wire.
This improved the efficiency and quality stability of diamond wire cleaning, enhanced the installation stability and convenience of the mounting plate, and ensured the cleaning effect.
Smart Images

Figure CN224525463U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of diamond wire cleaning, specifically relating to a rapid post-plating cleaning device for wire saw electroplated diamond wire processing. Background Technology
[0002] In the electroplating process of diamond wire (ultra-fine diamond-coated cutting wire used for cutting hard and brittle materials such as semiconductors and photovoltaic silicon wafers), the post-plating rapid cleaning equipment is a key piece of equipment to ensure the quality of the coating and the performance of the finished product. Its function is to quickly remove the residual electroplating solution, chemical agents and impurities on the surface of the diamond wire after the electroplating process, so as to avoid coating corrosion, reduced adhesion or contamination of subsequent processes caused by residual chemicals. The post-plating rapid cleaning equipment for wire saw electroplating of diamond wire is mainly composed of a cleaning equipment body, support column, support pad, LCD screen, control button, first mounting plate, second mounting plate, mounting block, rotating pipe, limiting ring, water inlet pipe, water outlet pipe, transducer, partition plate, mounting pipe, mounting hole, brush, insert block, slot, threaded hole, threaded column, extrusion pad and other components. The existing post-plating rapid cleaning equipment for wire saw electroplating of diamond wire has poor diamond wire cleaning efficiency and stability, which will affect the cleaning quality of the diamond wire. Therefore, a post-plating rapid cleaning equipment for wire saw electroplating of diamond wire is essential. Utility Model Content
[0003] The purpose of this invention is to provide a rapid post-plating cleaning device for electroplated diamond wire processing using wire saws, in order to solve the problem mentioned in the background art that the poor cleaning efficiency and stability of existing rapid post-plating cleaning devices for electroplated diamond wire processing of wire saws affect the cleaning quality of the diamond wire.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a rapid post-plating cleaning device for wire saw electroplating of diamond wire, comprising...
[0005] The main body of the cleaning equipment and the water inlet pipe and water outlet pipe located at the upper and lower ends on the left side of the main body of the cleaning equipment;
[0006] A partition is installed on the inner side of the main body of the cleaning equipment, and a transducer is installed inside the main body of the cleaning equipment and at the lower end of the partition.
[0007] Mounting holes are provided on the front and rear walls of the main body of the cleaning equipment. An installation tube is installed inside the mounting holes and on the inner side of the main body of the cleaning equipment. A rotating tube is installed outside the installation tube and on the inner side of the main body of the cleaning equipment. A limiting ring is provided on the outer side of the rotating tube.
[0008] An installation block is provided on the upper right side of the main body of the cleaning equipment and at the front and rear sides of the main body of the cleaning equipment. A second installation plate and a first installation plate are respectively provided at the upper and lower ends of the inner side of the installation block. A brush is installed on the inner wall of the second installation plate and the first installation plate. A slot is provided on the inner wall of the installation block. A compression pad is provided on the upper and lower walls of the slot. An insert block is connected to the inner side of the slot and at the front and rear ends of the first installation plate and the second installation plate.
[0009] The transducer is electrically connected to an external power source;
[0010] The combined use of the mounting holes, mounting tubes, rotating tubes, limiting rings, mounting blocks, first mounting plates, second mounting plates, and brushes enhances the efficiency of diamond wire cleaning and improves the stability of diamond wire cleaning quality. The combined use of the inserts, slots, and compression pads enhances the stability and convenience of installing the first and second mounting plates.
[0011] Preferably, a threaded hole is provided at the upper right end of the main body of the cleaning device, and an internal thread is provided on the inner wall of the threaded hole.
[0012] Preferably, a threaded post is connected inside the threaded hole and at the lower end of the mounting block, and an external thread is provided on the outer wall of the threaded post.
[0013] Preferably, the threaded post is connected to the internal thread of the threaded hole through the external thread on the outer wall, thereby fixing the mounting block to the upper right wall of the main body of the cleaning equipment. The use of the threaded post, threaded hole and threaded connection enhances the convenience of installing and disassembling the mounting block.
[0014] Preferably, a control button is provided at the lower right corner of the front part of the main body of the cleaning device, and an LCD screen is provided at the front of the main body of the cleaning device and to the left of the control button.
[0015] Preferably, a support column is provided at the lower end of the main body of the cleaning equipment, and a support pad is connected to the lower end of the support column.
[0016] Preferably, four support columns are provided, and the four support columns are welded to the four corner positions at the lower end of the main body of the cleaning equipment. The support columns are connected to the support pad by welding.
[0017] Preferably, the support column, support pad, and main body of the cleaning equipment are all made of stainless steel. The support column and support pad enhance the stability of the main body of the cleaning equipment and the ease of handling.
[0018] Compared with the prior art, this utility model provides a rapid post-plating cleaning device for wire saw electroplating of diamond wire, which has the following beneficial effects:
[0019] This invention improves a rapid post-plating cleaning device for electroplated diamond wire processed by wire saws. When using this device, the second and first mounting plates are first inserted into slots on the inner wall of the mounting block via inserts. When the inserts are inserted, the compression pads on the inner wall of the slots compress the inserts, thus mounting the second and first mounting plates inside the mounting block. The transducer is then connected to an external power source. Water is then added to the main body of the cleaning device through the inlet pipe, followed by the pouring of cleaning solution. The plated diamond wire is then passed sequentially through the outside of the rotating tube and through the inside of the brushes on the inner walls of the first and second mounting plates. Finally, the diamond wire is wound around the outside of the take-up tube. A limiting ring installed on the outside of the rotating tube distinguishes the position of the diamond wire. Then, the transducer is activated by the control button. The transducer inside the main body of the cleaning equipment converts electrical energy into high-frequency mechanical vibration through the inverse piezoelectric effect, driving the cleaning fluid to generate a cavitation effect, thereby cleaning the diamond wire. Because the rotating tube is installed in an alternating pattern, the friction between the diamond wire and the rotating tube and brush during movement further removes impurities from the surface of the diamond wire. The combined use of mounting holes, mounting tubes, rotating tubes, limiting rings, mounting blocks, first mounting plates, second mounting plates, and brushes enhances the efficiency of diamond wire cleaning and improves the stability of diamond wire cleaning quality. The combined use of inserts, slots, and compression pads enhances the stability and convenience of installing the first and second mounting plates. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the rapid cleaning equipment after plating for wire saw electroplating of diamond wire, which is based on the present invention.
[0021] Figure 2 This is a frontal sectional view of the structure of the rapid cleaning equipment after electroplating of diamond wire for wire saw processing according to this utility model.
[0022] Figure 3 This is a side view sectional view of the structure of the rapid cleaning equipment after plating of electroplated diamond wire for wire saw processing according to this utility model.
[0023] Figure 4 This is an enlarged sectional view of the installation block of the rapid cleaning equipment for electroplating diamond wire processing using a wire saw, according to this utility model.
[0024] In the diagram: 1. Main body of the cleaning equipment; 2. Support column; 3. Support pad; 4. LCD screen; 5. Control button; 6. First mounting plate; 7. Mounting block; 8. Second mounting plate; 9. Rotary pipe; 10. Restriction ring; 11. Inlet pipe; 12. Outlet pipe; 13. Transducer; 14. Partition plate; 15. Mounting pipe; 16. Mounting hole; 17. Brush; 18. Insert block; 19. Threaded hole; 20. Threaded column; 21. Slot; 22. Extrusion pad. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This utility model provides, for example Figure 1-4 The illustrated rapid cleaning device for electroplated diamond wire processed by wire saws includes a main body 1 and an inlet pipe 11 and an outlet pipe 12 located at the upper and lower ends of the left side of the main body 1. A partition 14 is installed inside the main body 1, and a transducer 13 is installed inside the main body 1 at the lower end of the partition 14. Mounting holes 16 are provided on the front and rear walls of the main body 1. An installation pipe 15 is installed inside the mounting holes 16 and inside the main body 1, and a rotating pipe 9 is installed outside the mounting pipe 15 and inside the main body 1. A limiting ring 10 is provided outside the rotating pipe 9. Mounting blocks 7 are provided on the upper right side of the main body 1 and on both the front and rear sides of the main body 1. The mounting block 7 has a second mounting plate 8 and a first mounting plate 6 at its upper and lower inner ends, respectively. A brush 17 is installed on the inner wall of the second mounting plate 8 and the first mounting plate 6. A slot 21 is located on the inner wall of the mounting block 7. A compression pad 22 is installed on the upper and lower walls of the slot 21. An insert block 18 is connected to the inner side of the slot 21 at the front and rear ends of the first mounting plate 6 and the second mounting plate 8. The transducer 13 is electrically connected to an external power source. The combined use of the mounting hole 16, mounting tube 15, rotating tube 9, limiting ring 10, mounting block 7, first mounting plate 6, second mounting plate 8, and brush 17 enhances the efficiency of diamond wire cleaning and improves the stability of diamond wire cleaning quality. The combined use of the insert block 18, slot 21, and compression pad 22 enhances the stability and ease of installation of the first mounting plate 6 and the second mounting plate 8.
[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, to enhance the efficiency and improve the stability of diamond wire cleaning quality, when using a rapid post-plating cleaning device for electroplated diamond wire processed by wire sawing, the second mounting plate 8 and the first mounting plate 6 are first inserted into the slot 21 on the inner wall of the mounting block 7 via the insert block 18. When the insert block 18 is inserted into the slot 21, the compression pad 22 on the inner wall of the slot 21 will compress the insert block 18, thereby allowing the second mounting plate 8 and the first mounting plate 6 to be installed on the inner side of the mounting block 7. Then, the transducer 13 is connected to an external power supply. Next, water is added into the cleaning device body 1 through the water inlet pipe 11, and then the cleaning solution is poured into the cleaning device body 1. Then, the plated diamond wire is passed through the outside of the rotating tube 9 and through the inside of the brush 17 on the inner wall of the first mounting plate 6 and the second mounting plate 8. Finally, the diamond wire is wound around the outside of the take-up tube. The limiting ring 10 installed outside the rotating tube 9 distinguishes the position of the diamond wire. Then, the transducer 13 is activated by the control button 5. The transducer 13 inside the main body 1 of the cleaning equipment converts electrical energy into high-frequency mechanical vibration through the inverse piezoelectric effect, driving the cleaning fluid to generate a cavitation effect, thereby cleaning the diamond wire. Since the rotating tube 9 is installed in an alternating high and low manner, the friction between the diamond wire and the brush 17 during the movement further removes impurities from the surface of the diamond wire. The combined use of the mounting hole 16, mounting tube 15, rotating tube 9, limiting ring 10, mounting block 7, first mounting plate 6, second mounting plate 8 and brush 17 enhances the efficiency of diamond wire cleaning and improves the stability of diamond wire cleaning quality. The combined use of the insert block 18, slot 21 and compression pad 22 enhances the stability and convenience of the installation of the first mounting plate 6 and the second mounting plate 8.
[0028] A threaded hole 19 is provided at the upper inner position of the right wall of the main body 1 of the cleaning equipment. An internal thread is provided on the inner wall of the threaded hole 19. A threaded post 20 is connected to the inner wall of the threaded hole 19 and located at the lower end of the mounting block 7. An external thread is provided on the outer wall of the threaded post 20. The threaded post 20 is connected to the internal thread of the inner wall of the threaded hole 19 through the external thread on the outer wall, thereby fixing the mounting block 7 to the upper right wall of the main body 1 of the cleaning equipment. The use of the threaded post 20, the threaded hole 19 and the threaded connection enhances the convenience of installing and disassembling the mounting block 7.
[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, in order to enhance the ease of installation and disassembly of the mounting block 7, when using the post-plating rapid cleaning equipment processed by wire saw electroplated diamond wire, the mounting block 7 is first connected to the threaded post 20, and then the threaded post 20 is aligned with the threaded hole 19. The threaded post 20 is connected to the internal thread of the threaded hole 19 through the external thread on the outer wall, thereby fixing the mounting block 7 to the upper right wall of the main body 1 of the cleaning equipment. The use of the threaded post 20, the threaded hole 19 and the threaded connection enhances the ease of installation and disassembly of the mounting block 7.
[0030] A control button 5 is located at the lower right corner of the front part of the main body 1 of the cleaning equipment. An LCD screen 4 is located at the front of the main body 1, to the left of the control button 5. A support column 2 is located at the lower end of the main body 1, and a support pad 3 is connected to the lower end of the support column 2. There are four support columns 2 in total, welded to the four corners at the lower end of the main body 1. The support columns 2 and support pads 3 are connected by welding. The support columns 2, support pads 3, and the main body 1 of the cleaning equipment are all made of stainless steel. The use of support columns 2 and support pads 3 enhances the stability of the main body 1 and facilitates its transport.
[0031] like Figure 1 , Figure 2 and Figure 3 As shown, in order to enhance the stability of the main body 1 of the cleaning equipment and the ease of handling, when using the post-plating rapid cleaning equipment made of wire saw electroplated diamond wire, the support column 2 is first connected to the support pad 3. Then, the support column 2 is welded to the four corners at the bottom of the main body 1 of the cleaning equipment. Next, the post-plating rapid cleaning equipment made of wire saw electroplated diamond wire is placed in contact with the ground through the support pad 3, so that the post-plating rapid cleaning equipment made of wire saw electroplated diamond wire is placed on the ground through the support column 2. The setting of the support column 2 and the support pad 3 enhances the stability of the main body 1 of the cleaning equipment and the ease of handling.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A rapid post-plating cleaning device for wire sawing with electroplated diamond wire, characterized in that: include The main body of the cleaning equipment (1) and the water inlet pipe (11) and water outlet pipe (12) are located at the upper and lower ends on the left side of the main body of the cleaning equipment (1). A partition (14) is installed on the inner side of the main body (1) of the cleaning equipment, and a transducer (13) is installed inside the main body (1) of the cleaning equipment and at the lower end of the partition (14). Mounting holes (16) are provided on the front and rear walls of the main body (1) of the cleaning equipment. An installation pipe (15) is installed inside the mounting hole (16) and on the inner side of the main body (1) of the cleaning equipment. A rotating pipe (9) is installed outside the installation pipe (15) and on the inner side of the main body (1) of the cleaning equipment. A limiting ring (10) is provided on the outer side of the rotating pipe (9). An installation block (7) is provided on the upper right side of the main body (1) of the cleaning equipment and at the front and rear sides of the main body (1). A second installation plate (8) and a first installation plate (6) are respectively provided at the upper and lower ends of the inner side of the installation block (7). A brush (17) is installed on the inner wall of the second installation plate (8) and the first installation plate (6). A slot (21) is provided on the inner wall of the installation block (7). An extrusion pad (22) is provided on the upper and lower walls of the slot (21). An insert (18) is connected to the inner side of the slot (21) and at the front and rear ends of the first installation plate (6) and the second installation plate (8). The transducer (13) is electrically connected to an external power source; The combined use of the mounting hole (16), mounting tube (15), rotating tube (9), limiting ring (10), mounting block (7), first mounting plate (6), second mounting plate (8) and brush (17) enhances the efficiency of diamond wire cleaning and improves the stability of diamond wire cleaning quality. The combined use of the insert block (18), slot (21) and compression pad (22) enhances the stability and convenience of installing the first mounting plate (6) and the second mounting plate (8).
2. The rapid cleaning equipment after plating for wire saw electroplating of diamond wire according to claim 1, characterized in that: A threaded hole (19) is provided at the upper right end of the main body (1) of the cleaning equipment, and an internal thread is provided at the inner wall of the threaded hole (19).
3. The rapid cleaning equipment after plating for wire saw electroplating of diamond wire as described in claim 2, characterized in that: A threaded post (20) is connected inside the threaded hole (19) and at the lower end of the mounting block (7), and an external thread is provided on the outer wall of the threaded post (20).
4. The rapid cleaning equipment after plating for wire saw electroplating of diamond wire as described in claim 3, characterized in that: The threaded column (20) is connected to the internal thread of the threaded hole (19) through the external thread on the outer wall, so that the mounting block (7) is fixed on the upper right wall of the main body (1) of the cleaning equipment. The use of the threaded column (20), the threaded hole (19) and the threaded connection enhances the convenience of installing and disassembling the mounting block (7).
5. The rapid post-plating cleaning equipment for wire saw electroplating of diamond wire according to claim 2, characterized in that: A control button (5) is provided at the lower right corner of the front part of the main body (1) of the cleaning equipment, and an LCD screen (4) is provided at the front part of the main body (1) and to the left of the control button (5).
6. The rapid post-plating cleaning equipment for wire saw electroplating of diamond wire according to claim 5, characterized in that: A support column (2) is provided at the lower end of the main body (1) of the cleaning equipment, and a support pad (3) is connected to the lower end of the support column (2).
7. The rapid post-plating cleaning equipment for wire saw electroplating of diamond wire according to claim 6, characterized in that: There are four support columns (2). The four support columns (2) are welded to the four corners at the bottom of the main body (1) of the cleaning equipment. The support columns (2) and the support pads (3) are connected by welding.
8. The rapid post-plating cleaning equipment for wire saw electroplating of diamond wire according to claim 7, characterized in that: The support column (2), support pad (3) and the main body of the cleaning equipment (1) are all made of stainless steel. The support column (2) and support pad (3) enhance the stability of the main body of the cleaning equipment (1) and the ease of handling.