A water washing dryer

Abstract

The application relates to the technical field of lead-acid battery box cleaning equipment, and provides a water washing and drying machine which comprises a conveying belt, a spray washing mechanism and a air drying mechanism, the spray washing mechanism and the air drying mechanism are sequentially arranged along the conveying direction of the conveying belt, gas blowing assemblies are arranged on the two sides of the upstream of the conveying belt, the gas blowing assemblies face the conveying belt and are used for blowing the handles of lead-acid battery boxes, a guide is further arranged above the conveying belt and extends along the length direction of the conveying belt, the handles are blown up by the gas blowing assemblies, the conveying belt drives the lead-acid battery boxes to move, and the handles are limited and guided by the guide. Therefore, the cleaning effect of the lead-acid battery boxes can be improved.

Description

Technical Field

[0001] This invention relates to the field of lead-acid battery box cleaning equipment technology, specifically to a water washing and drying machine. Background Technology

[0002] In some applications, the washing and drying process of lead-acid battery boxes typically includes steps such as roller brush washing, water spray cleaning, cold air drying, and hot air drying. These steps can effectively remove impurities and residues from the surface of the battery box, while achieving drying through cold and hot air, thereby ensuring the cleanliness and dryness of the battery box and providing a guarantee for subsequent battery assembly and use.

[0003] However, in actual production, the structural characteristics of lead-acid battery boxes pose challenges to cleaning. Lead-acid battery boxes are usually equipped with handles, which are rotated and placed in a groove on the top of the battery box. Although this makes it convenient to carry and operate, during the roller brush washing and water spray cleaning stages, due to the restriction of the handle in the groove, the roller brush cannot be opened or fully opened when it rotates to brush the upper surface of the lead-acid battery box. As a result, the surface of the battery box at the handle position cannot be rinsed or the cleaning effect is poor.

[0004] Therefore, this application studies a water washing and drying machine that can improve the cleaning effect of lead-acid battery boxes. Utility Model Content

[0005] In order to improve the cleaning effect of lead-acid battery boxes, this application provides a water washing and drying machine.

[0006] This application provides a water washing and drying machine, which adopts the following technical solution:

[0007] A washing and drying machine includes a conveyor belt, a spraying mechanism, and a drying mechanism. The spraying mechanism and the drying mechanism are arranged sequentially along the conveyor belt's conveying direction. Air blowing components are arranged on both sides of the upstream side of the conveyor belt, facing the conveyor belt, for blowing up the handle of a lead-acid battery box. A guide is also arranged above the conveyor belt, extending along the length of the conveyor belt. The air blowing components blow up the handle, and the conveyor belt drives the lead-acid battery box to move. The handle is limited and guided by the guide.

[0008] By adopting the above technical solution, by setting an air blowing component and a guide upstream of the conveyor belt, the handle of the lead-acid battery box can be effectively blown up, and the handle can be limited and guided by the guide to keep the handle open during the cleaning process. This solves the problem of incomplete cleaning of the handle position and improves the overall cleaning effect of the lead-acid battery box.

[0009] Optionally, the blowing assembly includes a blowing nozzle and an external blowing device connected to the blowing nozzle, with the blowing nozzle facing the conveyor belt.

[0010] By adopting the above technical solution and connecting the air nozzle to an external air blowing device, a stable airflow can be provided to the air blowing component, ensuring that the handle can be reliably blown up, further enhancing the stability of the handle opening, thereby better cooperating with subsequent cleaning processes and improving the cleaning effect.

[0011] Optionally, it also includes a fixing base, which is detachably connected to both sides of the conveyor belt, and the air nozzle is installed on the fixing base.

[0012] By adopting the above technical solution, the installation, maintenance and replacement of the air nozzle are facilitated, the maintainability and flexibility of the equipment are improved, and the stability and reliability of the air blowing assembly are ensured.

[0013] Optionally, the guide includes two spaced-apart guide rods, the distance between which allows the handle to pass through.

[0014] By adopting the above technical solution and setting two spaced guide rods, a clear channel is provided for the handle, which can effectively limit the position of the handle and keep it stable during the cleaning process. This avoids incomplete cleaning due to shaking or misalignment of the handle, and further improves the cleaning effect of the handle position.

[0015] Optionally, the ends of the guide rods are bent toward opposite sides to form guide portions.

[0016] By adopting the above technical solution, the guide part design at the end of the guide rod can guide the handle smoothly into the channel between the guide rods, reduce the resistance and friction when the handle enters, and enable the handle to pass through the guide more smoothly, further improving the operating efficiency of the equipment and the cleaning stability of the handle position.

[0017] Optionally, protective pads are provided on the mutually facing surfaces of the guide rods.

[0018] By adopting the above technical solution, it is possible to effectively prevent the handle from colliding hard with the guide rod when passing through the guide, thereby reducing the wear and damage of the handle, protecting the integrity of the lead-acid battery box, and extending the service life of the handle.

[0019] Optionally, the protective pads have inclined entry surfaces on their mutually facing sides.

[0020] By adopting the above technical solution, the entry surface can better guide the handle to enter and pass smoothly along the surface of the protective pad, further reducing the friction between the handle and the protective pad, improving the smoothness of the handle passing through the guide, and reducing scratches and damage to the handle surface.

[0021] Optionally, the spraying mechanism includes several water inlet pipes, and multiple water spray nozzles are connected to the water inlet pipes at intervals.

[0022] By adopting the above technical solution, and by setting up several water inlet pipes and connecting multiple water spray nozzles at intervals on them, it is possible to achieve all-round and uniform spraying and washing of the surface of the lead-acid battery box.

[0023] Optionally, the spraying mechanism further includes a water tank, which is equipped with a liquid level sensor and a water inlet valve. When the liquid level sensor detects that the liquid level is not up to standard, the water inlet valve automatically controls the water inlet.

[0024] By adopting the above technical solution, the water tank level can be automatically monitored and replenished, ensuring that there is always enough water in the tank during the cleaning process, avoiding cleaning interruption due to water shortage, and improving the automation level and cleaning efficiency of the equipment.

[0025] Optionally, the water tank is also equipped with a pH sensor, which triggers an alarm when the pH of the water in the tank is found to be below standard.

[0026] By adopting the above technical solution, the pH of the cleaning water can be monitored in real time. When the pH value is found to be substandard, an alarm is triggered in time to remind the operator to take action, thereby ensuring the quality of the cleaning water and avoiding the impact of water quality problems on the cleaning effect and quality of lead-acid battery boxes. This further improves the intelligence level and cleaning reliability of the equipment.

[0027] In summary, this application includes the following beneficial technical effects:

[0028] 1. By setting an air blowing component and guide upstream of the conveyor belt, the handle of the lead-acid battery box can be effectively blown up, and the handle can be limited and guided by the guide to keep the handle open during the cleaning process, thereby solving the problem of incomplete cleaning of the handle position and improving the overall cleaning effect of the lead-acid battery box.

[0029] 2. By connecting the air nozzle to an external air blowing device, a stable airflow can be provided to the air blowing component, ensuring that the handle can be reliably blown up, further enhancing the stability of the handle opening, thereby better cooperating with subsequent cleaning processes and improving the cleaning effect;

[0030] 3. By setting two spaced guide rods, a clear channel is provided for the handle, which can effectively limit the position of the handle and keep it stable during the cleaning process. This avoids incomplete cleaning due to shaking or misalignment of the handle, and further improves the cleaning effect of the handle position. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other embodiments can be obtained based on these drawings without creative effort.

[0032] In the diagram:

[0033] Figure 1 This is a schematic diagram of the structure of the water washing and drying machine according to an embodiment of this application;

[0034] Figure 2 This is a schematic diagram illustrating the air blowing assembly and guide in the water washing and drying machine of this application embodiment;

[0035] Figure 3 This is a schematic diagram of the water tank structure of the water washing and drying machine according to an embodiment of this application.

[0036] Reference numerals: 1. Conveyor belt; 2. Spraying mechanism; 21. Water inlet pipe; 22. Spray nozzle; 3. Drying mechanism; 4. Air blowing assembly; 41. Air blowing nozzle; 5. Guide; 6. Fixing base; 7. Support base; 8. Guide part; 9. Protective pad; 10. Inlet surface; 11. Water tank; 12. Water inlet valve; 13. pH sensor. Detailed Implementation

[0037] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0038] This application discloses a water washing and drying machine. (Refer to...) Figure 1 The washing and drying machine includes a conveyor belt 1, a spraying mechanism 2, and a drying mechanism 3. The conveyor belt 1 is driven by a motor to transport the lead-acid battery boxes. The drying mechanism 3 includes cold air drying and hot air drying processes, which are existing technologies and will not be described in detail here. The spraying mechanism 2 and the drying mechanism 3 are arranged sequentially along the conveyor belt 1. Air blowing components 4 are located on both sides upstream of the conveyor belt 1, facing the conveyor belt 1, and are used to blow up the handles of the lead-acid battery boxes. A guide 5 is also provided above the conveyor belt 1, extending along the length of the conveyor belt 1. The air blowing components 4 blow up the handles, and the conveyor belt 1 moves the lead-acid battery boxes, with the handles being limited and guided by the guide 5.

[0039] By setting the air blowing component 4 and guide 5 upstream of the conveyor belt 1, the handle of the lead-acid battery box can be effectively blown up, and the handle can be limited and guided by the guide 5 to keep the handle open during the cleaning process, thereby solving the problem of incomplete cleaning of the handle position and improving the overall cleaning effect of the lead-acid battery box.

[0040] Reference Figure 2In some embodiments, the air blowing assembly 4 includes an air blowing nozzle 41 and an external air blowing device (not shown) connected to the air blowing nozzle 41, with the air blowing nozzle 41 facing the conveyor belt 1. In this embodiment, an air blowing nozzle 41 is provided on each side of the conveyor belt 1, near the end of the guide member 5, where the end of the guide member 5 refers to the end near the upstream of the conveyor belt 1, and the two air blowing nozzles 41 are positioned opposite each other.

[0041] In some embodiments, a mounting base 6 is further included. The mounting base 6 is detachably connected to both sides of the conveyor belt 1, and the air nozzle 41 is mounted on the mounting base 6. The mounting base 6 is fixed to the frame on both sides of the conveyor belt 1 by screwing. The air nozzle 41 can be fixed to the mounting base 6 by screwing, snapping, or other means, so that the position of the air nozzle 41 can be easily adjusted and the air nozzle 41 can be replaced.

[0042] In some embodiments, the guide 5 includes two spaced-apart guide rods, the gap between which allows the handle to pass through. This design allows the handle to be positioned and guided by the two guide rods, ensuring that the handle can always be lifted during the cleaning and drying process, thus facilitating better cleaning of the lead-acid battery compartment. Figure 1 In this embodiment, multiple support seats 7 are provided at intervals on both sides of the conveyor belt 1. The support seats 7 are used to support and fix the guide rod.

[0043] Continue to refer to Figure 2 In some embodiments, the ends of the guide rods are bent toward opposite sides to form guide portions 8. The guide portions 8 guide the handle smoothly into the channel between the guide rods, reducing resistance and friction when the handle enters, thus providing better guidance and protection for the handle.

[0044] In some embodiments, protective pads 9 are provided on the mutually facing surfaces of the guide rods. The protective pads 9 can be made of materials such as rubber, thereby providing further protection for the handles.

[0045] In some embodiments, the opposing sides of the protective pads 9 each have an inclined access surface 10, allowing the handle to enter more smoothly along the protective pads 9.

[0046] Refer again Figure 1 In some embodiments, the spray washing mechanism 2 includes several water inlet pipes 21, with multiple water spray nozzles 22 spaced apart on each water inlet pipe 21. Five water inlet pipes 21 are spaced apart along the length of the conveyor belt 1, and two water spray nozzles 22 are spaced apart on each of the left and right sides and the top side of the water inlet pipes 21, all facing the conveyor belt 1. This allows for cleaning of all areas of the lead-acid battery box, enabling cleaning of the handle area without the need for a roller brush, and improving the cleaning effect.

[0047] Reference Figure 3In some embodiments, the spray washing mechanism 2 further includes a water tank 11, which is connected to a water inlet pipe 21. The water tank 11 is equipped with a liquid level sensor and a water inlet valve 12. When the liquid level sensor detects that the liquid level is not up to standard, the water inlet valve 12 automatically controls the water inlet. The control principle of the liquid level sensor and the water inlet valve 12 is existing technology and will not be described in detail here. It can realize the automatic monitoring and replenishment of the liquid level in the water tank 11, ensuring that there is always enough water in the water tank 11 during the cleaning process, avoiding the interruption of cleaning due to water shortage, and improving the automation level and cleaning efficiency of the equipment.

[0048] In some embodiments, a pH sensor 13 is also installed in the water tank 11. When the pH of the water in the tank 11 is detected to be substandard, an alarm is triggered. This allows for real-time monitoring of the acidity and alkalinity of the cleaning water. When a pH value is detected to be substandard, an alarm is triggered promptly to remind the operator to take appropriate action, thereby ensuring the quality of the cleaning water.

[0049] The implementation principle of a water washing and drying machine in this application embodiment is as follows: by setting an air blowing component 4 and a guide 5 upstream of the conveyor belt 1, the handle of the lead-acid battery box can be effectively blown up, and the handle is limited and guided by the guide 5, so that the handle is kept open during the cleaning process, thereby solving the problem of incomplete cleaning of the handle position and improving the overall cleaning effect of the lead-acid battery box.

[0050] The above are exemplary embodiments disclosed in this invention. However, it should be noted that various changes and modifications can be made without departing from the scope of the embodiments of this invention as defined by the claims. The functions, steps, and / or actions of the methods according to the disclosed embodiments described herein do not need to be performed in any particular order. Furthermore, although the elements disclosed in the embodiments of this invention may be described or claimed individually, they may be understood as multiple unless explicitly limited to a singular number.

[0051] It should be understood that, as used herein, the singular form "a" is intended to include the plural form as well, unless the context clearly supports an exception. It should also be understood that, as used herein, "and / or" refers to any and all possible combinations of one or more of the associatedly listed items. The embodiment numbers disclosed above are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments.

[0052] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention (including the claims) is limited to these examples. Within the framework of the invention, technical features of the above embodiments or different embodiments can be combined, and many other variations of different aspects of the invention exist, which are not provided in the details for the sake of brevity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A water washing and drying machine, characterized in that: The device includes a conveyor belt, a spray washing mechanism, and a drying mechanism. The spray washing mechanism and the drying mechanism are arranged sequentially along the conveyor belt's conveying direction. Air blowing components are arranged on both sides of the upstream side of the conveyor belt, facing the conveyor belt, and are used to blow up the handle of the lead-acid battery box. A guide is also arranged above the conveyor belt, extending along the length of the conveyor belt. The air blowing components blow up the handle, and the conveyor belt drives the lead-acid battery box to move. The handle is limited and guided by the guide.

2. The water washing and drying machine according to claim 1, characterized in that: The air blowing assembly includes an air blowing nozzle and an external air blowing device connected to the air blowing nozzle, with the air blowing nozzle facing the side of the conveyor belt.

3. A water washing and drying machine according to claim 2, characterized in that: It also includes a fixed base, which is detachably connected to both sides of the conveyor belt, and the air nozzle is installed on the fixed base.

4. A water washing and drying machine according to claim 1, characterized in that: The guide includes two spaced-apart guide rods, the distance between which is sufficient for the handle to pass through.

5. A water washing and drying machine according to claim 4, characterized in that: The ends of the guide rods are bent toward opposite sides to form guide portions.

6. A water washing and drying machine according to claim 4, characterized in that: Protective pads are provided on the mutually facing surfaces of the guide rods.

7. A water washing and drying machine according to claim 6, characterized in that: The protective pads each have an inclined entry surface on their opposite sides.

8. A water washing and drying machine according to claim 1, characterized in that: The spraying mechanism includes several water inlet pipes, and multiple water spray nozzles are connected to the water inlet pipes at intervals.

9. A water washing and drying machine according to claim 1, characterized in that: The spraying mechanism also includes a water tank, which is equipped with a liquid level sensor and a water inlet valve. When the liquid level sensor detects that the liquid level is not up to standard, the water inlet valve automatically controls the water inlet.

10. A water washing and drying machine according to claim 9, characterized in that: The water tank is also equipped with a pH sensor, which will trigger an alarm when the pH of the water in the tank is found to be below standard.

Images