Solid-phase compounding mill pre-treatment device for processing of elastic composites

By introducing a second electric telescopic rod, adjusting groove, slide block and displacement sensor into the solid-state composite rolling mill, combined with the first electric telescopic rod, chuck head and chuck groove, precise adjustment and stable positioning of the calender roll spacing are achieved, solving the problems of insufficient adjustment accuracy and positioning stability in the existing technology and improving production quality.

CN224525606UActive Publication Date: 2026-07-21JIANGXI SHENGSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI SHENGSHENG NEW MATERIAL TECH CO LTD
Filing Date
2025-07-24
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing solid-state composite rolling mills suffer from insufficient adjustment precision and poor positioning stability when adjusting the spacing of the rolling rolls, which affects the rolling stability and product quality of elastic functional composite materials.

Method used

The movement of the movable calendering roll is precisely controlled by a second electric telescopic rod, an adjusting groove, a slide block, and a displacement sensor. It is combined with the first electric telescopic rod, a clamping head, and a clamping groove for positioning to ensure the stability of the calendering roll's position.

Benefits of technology

It improves the precision of calender roll adjustment and positioning stability, thereby enhancing the production quality and thickness rolling stability of elastic composite materials.

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Abstract

The utility model discloses a solid phase composite rolling mill pretreatment device for elastic composite material processing belongs to composite rolling mill calendering roll adjusting mechanism technical field, and the both ends fixedly connected with connecting shaft of movable calendering roll, and one end fixedly connected with servo motor of connecting shaft, and the surface rotationally connected with adjusting mechanism of connecting shaft, and the surface fixed mounting of adjusting mechanism has the joint mechanism, and the surface slidingly connected with support seat of adjusting mechanism, and the lateral of support seat is opened adjusting groove, and the surface of support seat is opened the clamping slot, this solid phase composite rolling mill pretreatment device for elastic composite material processing through setting's second electric telescopic link, adjusting groove, sliding seat and displacement sensor can accurately control the up and down movement position of movable calendering roll, and then improved the use convenience, and through setting's first electric telescopic link, chuck and clamping slot, can be positioned to the up and down adjusting position of sliding seat, and then the adjusting position of movable calendering roll is positioned, and then improved production quality.
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Description

Technical Field

[0001] This utility model relates to the technical field of adjustment mechanism for rolling mill rolls in composite rolling mills, and more specifically, to a pretreatment device for solid-phase composite rolling mills used in the processing of elastic composite materials. Background Technology

[0002] A solid-state composite rolling mill is a device specifically designed for the preparation of metal composite materials. Through a special rolling process, it enables two or more different metals to achieve metallurgical bonding in the solid state, thereby producing metal composite materials with excellent properties.

[0003] Currently, common solid-state composite rolling mills lack sufficient precision in adjusting the spacing of the calendering rolls, and also lack sufficient stability in positioning after adjustment. For example, the pretreatment device for a solid-state composite rolling mill for processing elastic composite materials disclosed in CN 222198314 U includes calendering rolls and a mounting plate. A second drive arm is mounted on the left middle part of the drive rod via a bearing. The front ends of both the first and second drive arms are movably connected to cylinders via bearings. A transmission connecting rod is mounted between the left outer end of the drive rod and the first drive arm via a bearing. A drive gear is coaxially connected to the outer end of the motor rotor. A second mating gear is mounted on the right middle part of the first drive arm via a bearing.

[0004] As can be seen from the above-disclosed scheme, the calendering rolls of the solid-state composite rolling mill are adjusted by controlling their up and down movement with cylinders. During the movement, it is impossible to precisely control their position, which requires the user to repeatedly measure and determine the spacing of the calendering rolls, causing inconvenience to the user. Moreover, since the calendering rolls are connected by multiple sets of gears and their adjustment position is supported by cylinders, the support stability is insufficient, which may cause movement during rolling, reducing the rolling stability of the elastic functional composite material thickness and reducing product quality. Utility Model Content

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a pretreatment device for a solid-state composite rolling mill for processing elastic composite materials. This pretreatment device for a solid-state composite rolling mill, through the provision of a second electric telescopic rod, adjusting groove, slide block, and displacement sensor, can precisely control the up-and-down movement position of the movable calendering roll, thereby improving ease of use. Furthermore, through the provision of a first electric telescopic rod, clamping head, and clamping groove, the up-and-down adjustment position of the slide block can be positioned, thereby positioning the adjustment position of the movable calendering roll, thus improving production quality.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] A pretreatment device for a solid-state composite rolling mill used for processing elastic composite materials includes a movable calender roll. Connecting shafts are fixedly connected to both ends of the movable calender roll. A servo motor is fixedly connected to one end of each connecting shaft. An adjustment mechanism is rotatably connected to the surface of the connecting shaft. A locking mechanism is fixedly installed on the surface of the adjustment mechanism. A support seat is slidably connected to the surface of the adjustment mechanism. An adjustment groove is formed on the side of the support seat. A locking groove is formed on the surface of the support seat. A rotating shaft is rotatably connected to the side of the support seat. A fixed calender roll is fixedly connected to one end of the rotating shaft, and a pulley is fixedly connected to the other end of the rotating shaft. This pretreatment device for a solid-state composite rolling mill used for processing elastic composite materials can precisely control the up-and-down movement of the movable calender roll through a second electric telescopic rod, adjustment groove, slide block, and displacement sensor, thereby improving ease of use. Furthermore, the first electric telescopic rod, locking head, and locking groove can position the up-and-down adjustment position of the slide block, and thus position the adjustment position of the movable calender roll, thereby improving production quality.

[0008] Furthermore, the adjustment mechanism includes a slide block, on which a slider is provided. The surface of the slider is fixedly connected to an axially symmetrical first baffle and a second baffle. The surface of the slider is slidably connected to the inner wall of the adjustment groove. A displacement sensor is fixedly connected to the bottom of the slider. The displacement sensor can monitor the lifting position of the slider, ensuring its movement accuracy.

[0009] Furthermore, the locking mechanism includes a bracket, one end of which is fixedly connected to the surface of the first baffle and the second baffle. A first electric telescopic rod is fixedly installed at the center of the bracket, and a locking head is fixedly connected to one end of the first electric telescopic rod. The locking head can move in and out of the locking slot under the drive of the first electric telescopic rod, which facilitates the movement and positioning of the slide.

[0010] Furthermore, a sealed bearing is fixedly connected to the center position of the slider and the first baffle. The inner wall of the sealed bearing is fixedly connected to the surface of the connecting shaft. The servo motor is fixed to the surface of the first baffle and can move with the movement of the movable calendering roller without affecting its rotation.

[0011] Furthermore, a second electric telescopic rod is fixedly connected to the top of the support base. The movable end of the second electric telescopic rod is slidably connected to a through hole. The movable end of the second electric telescopic rod is fixedly connected to the surface of the slider. The second electric telescopic rod can drive the slider to move up and down.

[0012] Furthermore, one end of the card head is provided with an inclined surface, and the surface of the card head is movably connected to the inner wall of the card slot. After the card head is engaged with the card slot, it can firmly fix the adjustment position of the slide, preventing it from moving up and down.

[0013] Furthermore, the bottom of the adjustment groove has a clearance groove, which is used to house the displacement sensor when the slider moves down to the bottom of the adjustment groove.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) This solution can accurately control the up and down movement of the movable calendering roller by setting a second electric telescopic rod, adjusting the groove, slide and displacement sensor, thereby improving the ease of use.

[0016] (2) This solution can position the slide block up and down by setting the first electric telescopic rod, the clamp head and the clamp slot, and then position the movable calendering roller, thereby improving the production quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the adjustment mechanism structure of this utility model;

[0019] Figure 3 for Figure 2 Bottom view of the adjustment mechanism structure;

[0020] Figure 4 This is a cross-sectional view of the support structure of this utility model;

[0021] Figure 5 for Figure 3 A schematic diagram of the slide structure.

[0022] Explanation of the labels in the diagram:

[0023] 1. Movable calendering roll; 11. Connecting shaft; 12. Servo motor; 2. Adjustment mechanism; 21. Bracket; 22. First electric telescopic rod; 23. Clamp; 24. Second electric telescopic rod; 25. Displacement sensor; 3. Slide; 31. Slider; 32. First baffle; 33. Second baffle; 34. Sealed bearing; 4. Support base; 41. Adjustment groove; 42. Clamping groove; 43. Rotating shaft; 44. Pulley; 45. Fixed calendering roll; 46. Clearance groove; 47. Through hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] Please see Figure 1-5 A pretreatment device for a solid-state composite rolling mill used for processing elastic composite materials includes a movable calender roll 1. Connecting shafts 11 are fixedly connected to both ends of the movable calender roll 1. The movable calender roll 1 can move up and down to adjust the distance between itself and a fixed calender roll 45, thereby rolling elastic functional composite materials of different thicknesses. A servo motor 12 is fixedly connected to one end of the connecting shaft 11, which is used to drive the movable calender roll 1 to rotate independently. An adjustment mechanism 2 is rotatably connected to the surface of the connecting shaft 11. The adjustment mechanism 2 includes a slide block 3, on which a slider 31 is provided. A first baffle 32 and a second baffle 33, axially symmetrical, are fixedly connected to the surface of the slider 31. The surface of the slider 31 is flush with the inner wall of the adjustment groove 41. The sliding connection is provided. A displacement sensor 25 is fixedly connected to the bottom of the slider 31. The displacement sensor 25 can monitor the lifting position of the slider 31, ensuring its movement accuracy. A snap-fit ​​mechanism is fixedly installed on the surface of the adjustment mechanism 2. A support base 4 is slidably connected to the surface of the adjustment mechanism 2. An adjustment groove 41 is opened on the side of the support base 4. A slot 42 is opened on the surface of the support base 4. The slots 42 are evenly distributed along the height direction of the support base 4. A rotating shaft 43 is rotatably connected to the side of the support base 4. A fixed calendering roller 45 is fixedly connected to one end of the rotating shaft 43. A pulley 44 is fixedly connected to the other end of the rotating shaft 43. The pulley 44 is driven by the drive structure through a belt to make it rotate stably.

[0027] The locking mechanism includes a bracket 21, one end of which is fixedly connected to the surfaces of the first baffle 32 and the second baffle 33. A first electric telescopic rod 22 is fixedly installed at the center of the bracket 21. A locking head 23 is fixedly connected to one end of the first electric telescopic rod 22. The locking head 23 can move in and out of the locking slot 42 under the drive of the first electric telescopic rod 22, which facilitates the movement and positioning of the slide block 3. A sealed bearing 34 is fixedly connected at the center of the slider 31 and the first baffle 32. The inner wall of the sealed bearing 34 is fixedly connected to the surface of the connecting shaft 11. The servo motor 12 is fixed to the surface of the first baffle 32 and can move with the movement of the movable calendering roller 1 without affecting its rotation. A clearance slot 46 is opened at the bottom of the adjusting groove 41. The clearance slot 46 is used to store the displacement sensor 25 when the slider 31 moves down to the bottom of the adjusting groove 41.

[0028] The top of the support base 4 is fixedly connected to a second electric telescopic rod 24. The movable end of the second electric telescopic rod 24 is slidably connected to a through hole 47. The movable end of the second electric telescopic rod 24 is fixedly connected to the surface of the slider 31. The second electric telescopic rod 24 can drive the slide 3 to move up and down. One end of the clamp 23 is provided with an inclined surface. The surface of the clamp 23 is movably connected to the inner wall of the groove 42. After the clamp 23 is engaged with the groove 42, it can firmly fix the adjustment position of the slide 3, making it unable to move up and down.

[0029] The pretreatment device for solid-state composite rolling mill used for processing elastic composite materials adjusts the height of the slide block 3 by controlling the second electric telescopic rod 24 to extend downward or retract upward when adjusting the spacing of the calendering rolls. When the slide block 3 moves downward, the movable calendering roll 1 moves downward, reducing the spacing between it and the fixed calendering roll 45. When the slide block 3 moves upward, the movable calendering roll 1 moves upward, increasing the spacing between it and the fixed calendering roll 45. The displacement sensor 25 monitors the movement dimension of the slide block 3 as it moves upward or downward. After moving to the appropriate position, the second electric telescopic rod 24 stops extending and retracting. At this time, the first electric telescopic rod 22 extends, causing the clamp 23 to move into the clamping groove 42 at that position and engage. This clamps the clamp 23 with the clamping groove 42, preventing the movable calendering roll 1 from automatically moving up and down due to external forces when rolling the elastic functional composite material. This ensures the thickness rolling stability of the elastic functional composite material and improves production quality.

[0030] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A pretreatment device for a solid-state composite rolling mill for processing elastic composite materials, comprising a movable calendering roll (1), characterized in that: The movable calendering roller (1) is fixedly connected to both ends of a connecting shaft (11). A servo motor (12) is fixedly connected to one end of the connecting shaft (11). An adjustment mechanism (2) is rotatably connected to the surface of the connecting shaft (11). A snap-fit ​​mechanism is fixedly installed on the surface of the adjustment mechanism (2). A support seat (4) is slidably connected to the surface of the adjustment mechanism (2). An adjustment groove (41) is opened on the side of the support seat (4). A snap-fit ​​groove (42) is opened on the surface of the support seat (4). A rotating shaft (43) is rotatably connected to the side of the support seat (4). A fixed calendering roller (45) is fixedly connected to one end of the rotating shaft (43). A pulley (44) is fixedly connected to the other end of the rotating shaft (43).

2. The pretreatment device for solid-state composite rolling mills for processing elastic composite materials according to claim 1, characterized in that: The adjustment mechanism (2) includes a slide (3), the slide (3) is provided with a slider (31), the surface of the slider (31) is fixedly connected with an axially symmetrical first baffle (32) and a second baffle (33), the surface of the slider (31) is slidably connected to the inner wall of the adjustment groove (41), and a displacement sensor (25) is fixedly connected to the bottom of the slider (31).

3. The pretreatment device for solid-state composite rolling mills for processing elastic composite materials according to claim 2, characterized in that: The locking mechanism includes a bracket (21), one end of which is fixedly connected to the surface of the first baffle (32) and the second baffle (33). A first electric telescopic rod (22) is fixedly installed at the center of the bracket (21), and a locking head (23) is fixedly connected to one end of the first electric telescopic rod (22).

4. The pretreatment device for solid-state composite rolling mills for processing elastic composite materials according to claim 2, characterized in that: A sealed bearing (34) is fixedly connected to the center of the slider (31) and the first baffle (32), and the inner wall of the sealed bearing (34) is fixedly connected to the surface of the connecting shaft (11).

5. The pretreatment device for solid-state composite rolling mills for processing elastic composite materials according to claim 2, characterized in that: The top of the support base (4) is fixedly connected to a second electric telescopic rod (24), the movable end of the second electric telescopic rod (24) is slidably connected to a through hole (47), and the movable end of the second electric telescopic rod (24) is fixedly connected to the surface of the slider (31).

6. The pretreatment apparatus for solid-state composite rolling mills for processing elastic composite materials according to claim 3, characterized in that: One end of the card head (23) is provided with a bevel, and the surface of the card head (23) is movably connected to the inner wall of the card slot (42).

7. The pretreatment apparatus for solid-state composite rolling mills for processing elastic composite materials according to claim 1, characterized in that: The bottom of the adjustment groove (41) has a clearance groove (46).