A zinc sheet calendering mechanism
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JURONG LIZHI NONFERROUS METALS CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-07-21
AI Technical Summary
In existing rolling mills, the movement of zinc plates relies on the simple pressure of the pressure rollers, resulting in uneven movement speed, affecting rolling efficiency and quality, and increasing energy consumption.
By employing a combination of a support plate, a fixed plate, and an adjustment mechanism, and driven by a servo motor and a stepper motor, stable movement and uniform rolling of the zinc plate are achieved. The design of the chute, slider, and transmission mechanism ensures that the zinc plate maintains a stable position and uniform speed during the rolling process.
It improves the production efficiency of zinc plate rolling, ensures the consistency of rolling quality, reduces production interruptions caused by adjustments, and lowers energy consumption.
Smart Images

Figure CN224525610U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zinc plate processing technology, specifically to a zinc plate rolling processing mechanism. Background Technology
[0002] Zinc plate, also known as titanium zinc plate, is a type of sheet material made primarily of zinc, with trace amounts of titanium (0.06%~0.20%), aluminum, copper, and other alloying elements added. The addition of these alloying elements enhances the performance of zinc plate, such as increasing strength and corrosion resistance. Zinc plate is widely used in many fields, including construction, automobile manufacturing, and home appliances. The production process of zinc plate requires the use of a rolling mill.
[0003] Currently used calenders often lack auxiliary mechanisms for moving the zinc sheet. The sheet's movement relies solely on the pressure of the rollers, which can lead to uneven sheet movement during calendering, affecting efficiency. Positional shifts or speed variations during calendering can result in inconsistent thickness, width, and other dimensional parameters, impacting quality. Furthermore, the rollers require additional power to overcome static friction between the sheet and the placement plate, as well as dynamic friction to move the sheet. This increases energy consumption during the calendering process. Utility Model Content
[0004] The purpose of this invention is to provide a zinc plate rolling processing mechanism to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a zinc plate rolling processing mechanism, comprising a rolling mill body and a bearing plate sliding on one side of the surface of the rolling mill body, and further comprising: Fixed plates are bolted to both sides of the surface of the calender body. An adjustment mechanism is provided on one side of the calender body. A sliding groove is provided on the surface of the calender body. A slider slides on the inner wall of a groove. One side of the slider surface is bolted to one side of the support plate surface. A mounting plate is bolted to the top of the support plate. A mounting seat is bolted to one side of the support plate surface. A transmission mechanism is provided on one side of the support plate.
[0006] Preferably, the adjustment mechanism includes a servo motor bolted to one side of the surface of the calender body and a sleeve bolted to the output shaft of the servo motor. The inner wall of the sleeve is threaded with a reciprocating threaded rod. One end of the surface of the reciprocating threaded rod is bolted to one side of the bottom of the bearing plate. Both sides of the top of the two fixed plates are bolted with telescopic rods, and the extension shaft of the telescopic rod is bolted to one side of the bottom of the bearing plate.
[0007] Preferably, the transmission mechanism includes a stepper motor bolted to the top of the mounting base and a transmission rod bolted to the output shaft of the stepper motor. The other end of the surface of the transmission rod is bolted to one side of the surface of the mounting plate. A bevel gear is bolted to the surface of the transmission rod. One side of the surface of the bevel gear is rotatably connected to one side of the surface of the mounting plate. A rotating shaft is bolted to one side of the surface of the bevel gear. The other end of the surface of the rotating shaft is rotatably connected to one side of the surface of the mounting plate. A hard anti-slip sleeve is bolted to the surface of the rotating shaft.
[0008] Preferably, the number of grooves is four and they are evenly distributed on the four sides of the surface of the calender body.
[0009] Preferably, the height of the inner wall of the sleeve is greater than the height of the reciprocating threaded rod.
[0010] Preferably, the number of bevel gears is seven and the distance between them is equal.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, through the cooperation of a support plate, a fixing plate, and an adjustment mechanism, can quickly adjust the distance between the hard anti-slip sleeve and the pressure roller in the main body of the rolling mill. This significantly reduces the adjustment time when changing zinc plates of different thicknesses, enabling continuous operation and reducing production interruptions caused by adjustments. With the cooperation of the mounting plate and the transmission mechanism, the zinc plate can continuously and stably enter the rolling area for processing, thereby improving production efficiency. It can ensure that the zinc plate is subjected to uniform pressure during the rolling process, thus obtaining a more uniform thickness and surface quality, and reducing defects caused by uneven rolling, such as cracks and wrinkles. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional structural diagram of the bearing plate in this utility model; Figure 3 This is a schematic diagram of the adjustment mechanism in this utility model; Figure 4 This is a schematic diagram of the transmission mechanism in this utility model.
[0013] In the diagram: 1. Calender body; 2. Bearing plate; 3. Fixing plate; 4. Adjustment mechanism; 41. Servo motor; 42. Sleeve; 43. Reciprocating threaded rod; 44. Telescopic rod; 5. Slide groove; 6. Slider; 7. Mounting plate; 8. Mounting base; 9. Transmission mechanism; 91. Stepper motor; 92. Transmission rod; 93. Bevel gear; 94. Rotating shaft; 95. Hard anti-slip sleeve. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 As shown, a zinc plate rolling processing mechanism includes a rolling mill body 1. A bearing plate 2 is slidably connected to one side of the surface of the rolling mill body 1, and fixing plates 3 are bolted to both sides of the surface of the rolling mill body 1. An adjustment mechanism 4 is provided on one side of the rolling mill body 1. Under the action of the fixing plates 3, the internal parts of the adjustment mechanism 4 can be supported. The adjustment mechanism 4 works in conjunction with the bearing plate 2. When the adjustment mechanism 4 is running, the bearing plate 2 can be raised and lowered. Four grooves 5 are evenly distributed on the surface of the rolling mill body 1. On the four sides of the surface, the inner wall of the slide groove 5 is slidably connected with sliders 6. One side of the surface of slider 6 is bolted to one side of the surface of the support plate 2. When the support plate 2 is raised or lowered, the sliders 6 on the four sides can move. Under the action of sliders 6, the support plate 2 can move more stably. The top of the support plate 2 is bolted with a mounting plate 7. One side of the surface of the support plate 2 is bolted with a mounting seat 8. A transmission mechanism 9 is provided on one side of the support plate 2. Under the action of mounting plate 7 and mounting seat 8, the parts inside the transmission mechanism 9 can be prevented from falling off. When the transmission mechanism 9 is running, the zinc plate can be moved.
[0016] The adjustment mechanism 4 includes a servo motor 41. One side of the surface of the servo motor 41 is bolted to one side of the surface of the calender body 1. The output shaft of the servo motor 41 is bolted to a sleeve 42. Under the action of the servo motor 41, the sleeve 42 can rotate. The inner wall of the sleeve 42 is threaded with a reciprocating threaded rod 43. One end of the surface of the reciprocating threaded rod 43 is bolted to one side of the bottom of the bearing plate 2. When the sleeve 42 rotates, the reciprocating threaded rod 43 can rise and fall. When the reciprocating threaded rod 43 rises and falls, it can drive the bearing plate 2 to rise and fall. The height of the inner wall of the sleeve 42 is greater than the height of the reciprocating threaded rod 43. Both sides of the top of the two fixed plates 3 are bolted with telescopic rods 44. The extension shaft of the telescopic rod 44 is bolted to one side of the bottom of the bearing plate 2. When the bearing plate 2 rises and falls, the telescopic rod 44 can extend and retract. Under the action of the telescopic rod 44, the rise and fall of the bearing plate 2 can be made more stable.
[0017] The transmission mechanism 9 includes a stepper motor 91. One side of the stepper motor 91 is bolted to the top of the mounting base 8. A transmission rod 92 is bolted to the output shaft of the stepper motor 91. The other end of the transmission rod 92 is bolted to one side of the mounting plate 7. The transmission rod 92 can rotate under the action of the stepper motor 91. A bevel gear 93 is bolted to the surface of the transmission rod 92. One side of the bevel gear 93 is rotatably connected to one side of the mounting plate 7. There are seven bevel gears 93, and they are interconnected. The distances between them are equal. When the transmission rod 92 rotates, it can cause the bevel gear 93 to rotate. A rotating shaft 94 is bolted to one side of the surface of the bevel gear 93. The other end of the surface of the rotating shaft 94 is rotatably connected to one side of the surface of the mounting plate 7. When the bevel gear 93 rotates, it can cause the rotating shaft 94 to rotate. A hard anti-slip sleeve 95 is bolted to the surface of the rotating shaft 94. When the rotating shaft 94 rotates, it can cause the hard anti-slip sleeve 95 to rotate. When the hard anti-slip sleeve 95 rotates, it can drive the zinc plate above the hard anti-slip sleeve 95 to move.
[0018] Working principle: When the processing thickness of the zinc plate needs to be adjusted according to the processing requirements, the servo motor 41 is turned on. Under the action of the servo motor 41, the sleeve 42 rotates. Then, the rotation of the sleeve 42 causes the reciprocating threaded rod 43 to rise and fall. Next, the rise and fall of the reciprocating threaded rod 43 drives the bearing plate 2 to rise and fall. When the bearing plate 2 rises and falls, the telescopic rods 44 on the four sides extend and retract. Then, the rise and fall of the bearing plate 2 drives the parts on the surface of the bearing plate 2 to rise and fall. Next, when the parts on the surface of the bearing plate 2 are raised and lowered to the appropriate position, the zinc plate is processed. When the zinc plate is processed, the stepper motor 91 is turned on. Under the action of the stepper motor 91, the transmission rod 92 rotates. Then, the rotation of the transmission rod 92 drives the bevel gear 93 to rotate. Next, the rotation of the bevel gear 93 drives the rotating shaft 94 to rotate. When the rotating shaft 94 rotates, the hard anti-slip sleeve 95 rotates. Then, the zinc plate is placed on the hard anti-slip sleeve 95. Next, the rotation of the hard anti-slip sleeve 95 moves the zinc plate. Under this action, the processing efficiency of the zinc plate by the main body 1 of the rolling mill is increased.
[0019] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A zinc plate rolling processing mechanism, comprising a rolling mill body (1) and a bearing plate (2) sliding on one side of the surface of the rolling mill body (1), characterized in that, Also includes: Fixed plates (3) are bolted to both sides of the surface of the calender body (1). An adjustment mechanism (4) is provided on one side of the calender body (1). The adjustment mechanism (4) includes a servo motor (41) bolted to one side of the surface of the calender body (1) and a sleeve (42) bolted to the output shaft of the servo motor (41). A reciprocating threaded rod (43) is threaded to the inner wall of the sleeve (42). One end of the surface of the reciprocating threaded rod (43) is bolted to one side of the bottom of the bearing plate (2). Telescopic rods (44) are bolted to both sides of the top of the fixed plates (3) on both sides. The extension shaft of the telescopic rod (44) is bolted to one side of the bottom of the bearing plate (2). A sliding groove (5) is provided on the surface of the calender body (1). A slider (6) slides on the inner wall of the groove (5). One side of the surface of the slider (6) is bolted to one side of the surface of the support plate (2). A mounting plate (7) is bolted to the top of the support plate (2). A mounting seat (8) is bolted to one side of the surface of the support plate (2). A transmission mechanism (9) is provided on one side of the support plate (2).
2. The zinc plate rolling processing mechanism according to claim 1, characterized in that: The transmission mechanism (9) includes a stepper motor (91) bolted to the top of the mounting base (8) and a transmission rod (92) bolted to the output shaft of the stepper motor (91). The other end of the surface of the transmission rod (92) is bolted to one side of the surface of the mounting plate (7). A bevel gear (93) is bolted to the surface of the transmission rod (92). One side of the surface of the bevel gear (93) is rotatably connected to one side of the surface of the mounting plate (7). A rotating shaft (94) is bolted to one side of the surface of the bevel gear (93). The other end of the surface of the rotating shaft (94) is rotatably connected to one side of the surface of the mounting plate (7). A hard anti-slip sleeve (95) is bolted to the surface of the rotating shaft (94).
3. The zinc plate rolling processing mechanism according to claim 1, characterized in that: The number of the sluices (5) is four and they are evenly distributed on the four sides of the surface of the calender body (1).
4. The zinc plate rolling processing mechanism according to claim 1, characterized in that: The height of the inner wall of the sleeve (42) is greater than the height of the reciprocating threaded rod (43).
5. A zinc plate rolling processing mechanism according to claim 2, characterized in that: The number of the bevel gears (93) is seven and the distance between them is equal.