A cooling and setting device for preventing warping of a metal calendered product
By designing a cooling and shaping device with adjustable shaping roller spacing and water cooling, the problems of existing devices being unable to adapt to calendered products of different thicknesses and uneven temperature were solved, thus achieving warping prevention and effective temperature control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG FELS PACKAGING CO LTD
- Filing Date
- 2025-08-26
- Publication Date
- 2026-07-21
AI Technical Summary
Existing shaping equipment cannot adjust the shaping rollers, cannot adapt to rolled products of different thicknesses, and cannot effectively cool the rolled products after rolling, resulting in warping and uneven temperature of the metal rolled products.
A cooling and shaping device was designed, comprising a rectangular mounting base, a U-shaped mounting shell, a rotating rod, a gear disk, an arc-shaped connector, and shaping rollers. By adjusting the spacing of the shaping rollers and the water cooling function, it can adapt to calendered products of different thicknesses and reduce their temperature.
The equipment enables adjustment of the spacing between the shaping rollers to accommodate calendered products of different thicknesses. Water cooling solves the problems of warping and uneven temperature, improving the adaptability of the equipment and the quality of the calendered products.
Smart Images

Figure CN224525619U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal rolled product shaping technology, specifically to a cooling and shaping device for preventing metal rolled products from warping. Background Technology
[0002] During the metal rolling process, the temperature of different parts of the rolled product may vary, resulting in uneven thermal expansion and contraction, which can cause warping. For example, when rolling molybdenum plates, the temperatures at both ends and the center of the plate are different, and the coefficients of thermal expansion of the two sides and the center may be different, which can cause the plate to bend.
[0003] During the rolling process, stress is generated inside the metal. If the stress accumulates too much or is unevenly distributed, it will cause the rolled product to warp. For example, during hot rolling, the metal undergoes plastic deformation and heating, and uneven distribution of internal stress can cause molybdenum plates to bend.
[0004] In existing shaping equipment, the pair of shaping rollers cannot be adjusted during use. Furthermore, after the metal rolling process, the thickness of the rolled products varies depending on the order and product requirements. Since the shaping rollers cannot be adjusted, the equipment cannot adapt to rolled products of different thicknesses. Utility Model Content
[0005] Given the existing shaping device, during use, a pair of shaping rollers cannot be adjusted. Furthermore, after the metal rolling process, the thickness of the rolled product varies depending on the order and product requirements. The inability to adjust the shaping rollers results in the device being unable to adapt to rolled products of different thicknesses. To solve the above technical problems, this utility model provides the following technical solution: a cooling and shaping device for preventing warping of rolled metal products, comprising: a rectangular mounting base and a U-shaped mounting shell, wherein the U-shaped mounting shell is fixedly disposed on the upper surface of the rectangular mounting base, a fixing block is fixedly connected to the upper surface of the rectangular mounting base, a U-shaped loading plate is fixedly disposed on the vertical surface of the U-shaped mounting shell, a rotating rod is provided through the upper surface of the U-shaped loading plate, a gear disk is slidably connected to the rod body of a pair of rotating rods, a pair of mutually symmetrical arc-shaped connecting parts are provided on the rod body of each pair of rotating rods, the gear disk is fixedly connected to the lower surface of the arc-shaped connecting parts, and the loading rod is rotatably connected to the upper surface of the U-shaped loading plate.
[0006] In a preferred embodiment of the cooling and shaping device for preventing warping of rolled metal products according to the present invention, an arc-shaped circular shell is fixedly installed on the rod body at the upper end of the loading rod on the U-shaped loading plate, and a gear column is fixedly connected to the rod body of the arc-shaped circular shell.
[0007] As a preferred embodiment of the cooling and shaping device for preventing warping of rolled metal products according to the present invention, a rectangular groove is provided on the vertical surface of the U-shaped mounting shell, a rectangular baffle is inserted into the cross section of the rectangular groove, the loading rod passes through the rectangular groove, and a bevel gear is fixedly connected to the rod body inside the rectangular groove of the loading rod.
[0008] As a preferred embodiment of the cooling and shaping device for preventing warping of rolled metal products according to the present invention, a T-shaped limiting plate is installed on the bottom surface inside the rectangular groove, a rotating rod is rotatably connected to the vertical surface of the T-shaped limiting plate, a bevel gear is also provided on the rod body of the rotating rod, and a drive motor is connected to the end of the rotating rod away from the bevel gear.
[0009] As a preferred embodiment of the cooling and shaping device for preventing warping of rolled metal products according to this utility model, a pair of rectangular lifting grooves are provided on the vertical surface of the inner ring of the U-shaped loading plate. A lead screw is rotatably connected to the bottom surface of the rectangular lifting groove. The rotating rod passes through the U-shaped mounting shell and is connected to the lead screw. A pair of symmetrical T-shaped lifting blocks are fitted on the rods of the pair of lead screws. A protective layer is provided on the outer ring of the pair of T-shaped lifting blocks. A connecting rod is provided on the opposite vertical surface of the T-shaped lifting blocks. The pair of connecting rods are connected to the same shaping roller. A protective box is also provided on the vertical surface of the U-shaped mounting shell.
[0010] As a preferred embodiment of the cooling and shaping device for preventing warping of rolled metal products according to this utility model, a storage box is provided on the upper surface of the rectangular mounting base, an arc-shaped outer shell is installed on the cross section of the storage box, a water pump is installed on the vertical surface inside the arc-shaped outer shell, the water supply pipe of the water pump passes through and connects to the storage box, an arc-shaped water supply pipe is also provided on the vertical surface of the arc-shaped outer shell, a rectangular loading plate is provided on the vertical surface of the U-shaped mounting shell, a rectangular sleeve is provided on the upper surface of the rectangular loading plate, and several nozzles pass through and connect to the upper surface of the rectangular sleeve.
[0011] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. The spacing between the shaping rollers on this equipment is adjustable, and can be adjusted according to the thickness of the rolled product during the metal rolling process, so that the equipment can adapt to rolled products of different thicknesses.
[0012] 2. After the product is shaped, the equipment can also perform water cooling to lower the temperature of the calendered product before it is rewound. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the connection structure at the U-shaped loading plate of this utility model; Figure 3 This is a schematic diagram of the connection structure at the T-shaped lifting block of this utility model; Figure 4 This is a schematic diagram of the connection structure at the rectangular loading plate of this utility model.
[0015] The labels in the diagram represent: 1. Rectangular mounting base; 2. U-shaped mounting shell; 3. U-shaped loading plate; 4. Rotating rod; 5. Gear disk; 6. Arc-shaped connector; 7. Loading rod; 8. Arc-shaped ring shell; 9. Gear column; 10. Rectangular baffle; 11. Lead screw; 12. T-shaped lifting block; 13. Protective layer; 14. Shaping roller; 15. Protective box; 16. Storage box; 17. Arc-shaped shell; 18. Rectangular loading plate; 19. Rectangular sleeve; 20. Nozzle. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0017] The present invention will be further described below with reference to the embodiments. Example 1:
[0018] Reference Figure 1-4This is the first embodiment of the present utility model, which discloses: 1. A cooling and shaping device for preventing warping of rolled metal products, characterized in that it includes: a rectangular mounting base 1 and a U-shaped mounting shell 2, the U-shaped mounting shell 2 is fixedly disposed on the upper surface of the rectangular mounting base 1, a fixing block is fixedly connected to the upper surface of the rectangular mounting base 1, a U-shaped loading plate 3 is fixedly installed on the vertical surface of the U-shaped mounting shell 2, a rotating rod 4 is provided through the upper surface of the U-shaped loading plate 3, a gear disk 5 is slidably connected to the rod body of a pair of rotating rods 4, a pair of mutually symmetrical arc-shaped connecting parts 6 are provided on the rod body of each pair of rotating rods 4, the gear disk 5 is fixedly connected to the lower surface of the arc-shaped connecting parts 6, and a loading rod 7 is rotatably connected to the upper surface of the U-shaped loading plate 3.
[0019] An arc-shaped circular housing 8 is fixedly installed on the rod body at the upper end of the loading rod 7 on the U-shaped loading plate 3. A gear column 9 is fixedly connected to the rod body of the arc-shaped circular housing 8. A rectangular groove is opened on the vertical surface of the U-shaped mounting housing 2. A rectangular baffle 10 is inserted into the cross section of the rectangular groove. The loading rod 7 passes through the rectangular groove. A bevel gear is fixedly connected to the rod body of the loading rod 7 inside the rectangular groove.
[0020] A T-shaped limiting plate is installed on the bottom surface inside the rectangular groove. A rotating rod is rotatably connected to the vertical surface of the T-shaped limiting plate. A bevel gear is also provided on the rod body. A drive motor is connected to the end of the rotating rod away from the bevel gear.
[0021] A pair of rectangular lifting slots are provided on the vertical surface of the inner ring of the U-shaped loading plate 3. A lead screw 11 is rotatably connected to the bottom surface of the rectangular lifting slot. A rotating rod 4 passes through the U-shaped mounting shell 2 and is connected to the lead screw 11. A pair of symmetrical T-shaped lifting blocks 12 are fitted on the rods of the pair of lead screws 11. A protective layer 13 is provided on the outer ring of the pair of T-shaped lifting blocks 12. A connecting rod is provided on the vertical surface of the T-shaped lifting blocks 12. The pair of connecting rods are connected to the same shaping roller 14. A protective box 15 is also provided on the vertical surface of the U-shaped mounting shell 2. A connecting pipe near the protective box 15 passes through the rectangular lifting slot. A lifting notch is provided at the intersection of the rectangular lifting slot and the connecting pipe. A drive motor is provided at the end of the connecting pipe inside the protective box 15. The shaping roller at the lower end will not move. Connecting rods are also provided at both ends of the shaping roller. An L-shaped block is provided on the vertical surface of the U-shaped mounting shell 2. A connecting rod is rotatably connected to the vertical surface of the L-shaped block.
[0022] When using the product, the thickness of the rolled product must be confirmed first. Then, the drive motor installed inside the rectangular groove is started. The output end of the drive motor is connected to the rotating rod, and both the rotating rod and the loading rod 7 are equipped with bevel gears. The bevel gears are meshed with each other. Therefore, after the drive motor is started, the loading rod 7 will also rotate. The arc-shaped ring shell 8 is fixedly installed on the rod of the loading rod 7 at the upper end of the U-shaped loading plate 3. The gear column 9 is fixedly connected to the rod of the arc-shaped ring shell 8. The gear column 9 is meshed with a pair of gear discs 5. Therefore, when the gear column 9 rotates, the pair of gear discs 5 will rotate in the same direction. The gear discs 5 and the rotating rod 4 are fixedly connected by the arc-shaped connector 6. The lead screw 11 is fixedly connected to the lower surface of the rotating rod 4. As the lead screw 11 rotates, a pair of T-shaped lifting blocks 12 will rise and fall, thereby changing the distance between a pair of shaping rollers 14. Example 2:
[0023] Reference Figure 1 and 4 This is the second embodiment of the present invention. This embodiment differs from the first embodiment in that: a storage box 16 is provided on the upper surface of the rectangular mounting base 1, an arc-shaped outer shell 17 is installed on the cross section of the storage box 16, a water pump is installed on the vertical surface inside the arc-shaped outer shell 17, the water inlet of the water pump is connected to the storage box 16 through a water pipe, an arc-shaped water pipe is also provided on the vertical surface of the arc-shaped outer shell 17, a rectangular loading plate 18 is provided on the vertical surface of the U-shaped mounting shell 2, a rectangular sleeve 19 is provided on the upper surface of the rectangular loading plate 18, and several nozzles 20 are connected through the upper surface of the rectangular sleeve 19.
[0024] When using this equipment, simply follow the operating steps in Example 1. When the calendered product passes through a pair of shaping rollers, a storage box 16 is provided on the upper surface of the rectangular mounting base 1. An arc-shaped outer shell 17 is installed on the cross section of the storage box 16. A water pump is installed on the vertical surface inside the arc-shaped outer shell 17. The water inlet of the water pump is connected to the storage box 16 through a water pipe. An arc-shaped water pipe is also provided on the vertical surface of the arc-shaped outer shell 17, and the other end of the water pump is connected to the water pipe. At this time, the water pump can be started directly. The water pump will input water into the rectangular sleeve and finally spray it out from multiple nozzles 20.
[0025] The remaining structure is the same as that in Example 1.
[0026] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A cooling and shaping device for preventing warping of rolled metal products, characterized in that, include: A rectangular mounting base (1) and a U-shaped mounting shell (2) are provided. The U-shaped mounting shell (2) is fixedly installed on the upper surface of the rectangular mounting base (1). A fixing block is fixedly connected to the upper surface of the rectangular mounting base (1). A U-shaped loading plate (3) is fixedly installed on the vertical surface of the U-shaped mounting shell (2). A rotating rod (4) is provided through the upper surface of the U-shaped loading plate (3). A gear disk (5) is slidably connected to the rod of a pair of rotating rods (4). A pair of symmetrical arc-shaped connectors (6) are provided on the rod of a pair of rotating rods (4). The gear disk (5) is fixedly connected to the lower surface of the arc-shaped connector (6). A loading rod (7) is rotatably connected to the upper surface of the U-shaped loading plate (3).
2. The cooling and shaping device for preventing warping of rolled metal products according to claim 1, characterized in that, The loading rod (7) is fixedly mounted on the rod body at the upper end of the U-shaped loading plate (3) with an arc-shaped ring shell (8), and a gear column (9) is fixedly connected to the rod body of the arc-shaped ring shell (8).
3. The cooling and shaping device for preventing warping of rolled metal products according to claim 1, characterized in that, A rectangular groove is provided on the vertical surface of the U-shaped mounting housing (2). A rectangular baffle (10) is inserted into the cross section of the rectangular groove. The loading rod (7) passes through the rectangular groove. A bevel gear is fixedly connected to the rod body inside the rectangular groove of the loading rod (7).
4. The cooling and shaping device for preventing warping of rolled metal products according to claim 3, characterized in that, A T-shaped limiting plate is installed on the bottom surface inside the rectangular groove. A rotating rod is rotatably connected to the vertical surface of the T-shaped limiting plate. A bevel gear is also provided on the rod body. A drive motor is connected to the end of the rotating rod away from the bevel gear.
5. The cooling and shaping device for preventing warping of rolled metal products according to claim 1, characterized in that, A pair of rectangular lifting slots are provided on the vertical surface of the inner ring of the U-shaped loading plate (3). A lead screw (11) is rotatably connected to the bottom surface of the rectangular lifting slot. The rotating rod (4) passes through the U-shaped mounting shell (2) and is connected to the lead screw (11). A pair of symmetrical T-shaped lifting blocks (12) are fitted on the rod body of each pair of lead screws (11). A protective layer (13) is provided on the outer ring of each pair of T-shaped lifting blocks (12). A connecting rod is provided on the vertical surface of each T-shaped lifting block (12). Each pair of connecting rods is connected to the same shaping roller (14). A protective box (15) is also provided on the vertical surface of the U-shaped mounting shell (2).
6. The cooling and shaping device for preventing warping of rolled metal products according to claim 1, characterized in that, A storage box (16) is provided on the upper surface of the rectangular mounting base (1). An arc-shaped outer shell (17) is installed on the cross section of the storage box (16). A water pump is installed on the vertical surface inside the arc-shaped outer shell (17). The inlet of the water pump is connected to the storage box (16) through a water pipe. An arc-shaped water pipe is also provided on the vertical surface of the arc-shaped outer shell (17). A rectangular loading plate (18) is provided on the vertical surface of the U-shaped mounting shell (2). A rectangular sleeve (19) is provided on the upper surface of the rectangular loading plate (18). Several nozzles (20) are connected through the upper surface of the rectangular sleeve (19).