A surface leveling device for aluminum plate processing

Abstract

The utility model relates to the technical field of leveling device, especially surface leveling device for aluminium plate processing. The utility model provides surface leveling device for aluminium plate processing, including base, motor, conveying roller, support frame, pneumatic cylinder, drop plate and leveling roller, the right front side of base upper portion is equipped with motor, the conveying roller is rotatably arranged in the base inside evenly and interval, the conveying roller front and back end all are connected together through transmission assembly, the transmission assembly of motor output end and conveying roller front end is connected, the support frame is equipped on the base, the support frame top is equipped with pneumatic cylinder, and the pneumatic cylinder piston rod is equipped with drop plate, and a group of leveling rollers are rotatably arranged at the drop plate bottom through mounting bracket, further include adjusting assembly, and the upper portion of support frame is equipped with adjusting assembly. Rotating bidirectional screw rod, adjusting plate along guide rod moves stably and is accurately positioned, can limit aluminium plate conveying and prevent deviation, guarantees the leveling effect, and can adapt to different size aluminium plate, improves the versatility of device.

Description

Technical Field

[0001] This utility model relates to the field of leveling device technology, and in particular to a surface leveling device for aluminum plate processing. Background Technology

[0002] Aluminum sheets are commonly used materials in industry. For ease of transportation, aluminum sheets are usually stored in coils. When processing is required, they are uncoiled and conveyed using an uncoiler. Uncoiled aluminum sheets are often curved and uneven, which greatly affects subsequent processing, leading to inaccurate positioning, reduced product precision, decreased production efficiency, and increased costs. Therefore, it is necessary to level the uncoiled aluminum sheets.

[0003] The existing equipment lacks flexibility in its design and is not suitable for leveling aluminum plates of different sizes. With the diversification of industrial production, the size specifications of aluminum plates are becoming increasingly diverse, and the existing equipment is unable to adapt to this change. This leads to frequent equipment changes or complex adjustments in actual production, further reducing production efficiency and increasing production costs.

[0004] Therefore, there is a need to provide a surface leveling device for aluminum plate processing. Utility Model Content

[0005] In order to overcome the shortcomings of the above-mentioned background technology, the present invention provides a surface leveling device for aluminum plate processing.

[0006] A surface leveling device for aluminum plate processing includes a base, a motor, conveying rollers, a support frame, a cylinder, a lowering plate, and leveling rollers. The motor is installed on the upper right front side of the base. Conveying rollers are evenly spaced and rotated inside the base. The front and rear ends of the conveying rollers are connected together by a transmission assembly. The output end of the motor is connected to the transmission assembly at the front end of the conveying rollers. The support frame is provided on the base. A cylinder is installed on the top of the support frame. A lowering plate is provided on the piston rod of the cylinder. A set of leveling rollers is rotatably mounted on the bottom of the lowering plate through a mounting frame. The device also includes an adjustment assembly, which is located on the upper part of the support frame.

[0007] Furthermore, the adjustment assembly includes a bidirectional screw, a guide rod, and an adjustment plate. The guide rod is provided on the upper right side of the support frame, and the bidirectional screw is rotatably provided on the upper left side of the support frame. The front and rear ends of the bidirectional screw are both threaded with adjustment plates.

[0008] Furthermore, it also includes a heater, which is installed on the top left side of the base.

[0009] Furthermore, it also includes a cooler, which is installed on the top right side of the base.

[0010] Furthermore, it also includes guide rods, with guide rods symmetrically arranged on the top of the support frame, and the lower ends of both guide rods are slidably connected to the descending plate.

[0011] Furthermore, a handle is provided at the rear end of the bidirectional screw.

[0012] The beneficial effects and significant advancements of this utility model are as follows:

[0013] This invention utilizes a bidirectional screw and an adjusting plate design. By rotating the bidirectional screw, the adjusting plate can be moved smoothly back and forth along the guide rod, allowing for precise position adjustment. This effectively limits the aluminum plate's conveying position, prevents deviation, and ensures its accurate entry into the leveling area, guaranteeing the leveling effect. Furthermore, it can flexibly adapt to aluminum plates of different sizes, improving the device's versatility and reducing production adjustment costs caused by changes in aluminum plate size. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the base, motor, and conveyor roller of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the cylinder, lowering plate, and leveling roller of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the components of this utility model, including the bidirectional screw, guide rod, and adjusting plate.

[0018] Reference numerals: 1_base, 2_motor, 3_conveying roller, 4_support frame, 5_cylinder, 6_lowering plate, 7_leveling roller, 8_bidirectional screw, 9_guide rod, 10_adjusting plate, 11_heater, 12_cooler, 13_guide rod. Detailed Implementation

[0019] The present invention will now be described in detail with reference to the accompanying drawings.

[0020] Example: A surface leveling device for aluminum plate processing. Please see below. Figures 1 to 4As shown, the device includes a base 1, a motor 2, conveyor rollers 3, a support frame 4, a cylinder 5, a lowering plate 6, a leveling roller 7, a bidirectional screw 8, a guide rod 9, an adjusting plate 10, a heater 11, a cooler 12, and a guide rod 13. The base 1 serves as the basic support structure for the entire device, providing an installation platform for other components and ensuring the overall stability and reliability of the device. The motor 2 is installed on the upper right front side of the base 1. Conveyor rollers 3 are evenly spaced and rotated inside the base 1. The front and rear ends of the conveyor rollers 3 are connected to a transmission assembly. The output shaft of motor 2 is connected to the transmission assembly at the front end of conveyor roller 3. Motor 2 provides power for the rotation of conveyor roller 3. A support frame 4 is connected to the top of base 1. A cylinder 5 is vertically mounted downwards at the top center of the support frame 4. The piston rod of cylinder 5 is connected to a lowering plate 6. A set of leveling rollers 7 is rotatably connected to the bottom of the lowering plate 6 through a mounting bracket. The set of leveling rollers 7 consists of five rollers. The cylinder 5 drives the lowering plate 6 to move up and down through the extension and retraction of the piston rod, thereby controlling the distance between the leveling rollers 7 and the aluminum plate, thus achieving the desired leveling effect on the aluminum plate. For the leveling operation, a guide rod 9 is longitudinally connected to the upper right side of the support frame 4, and a double-acting screw 8 is longitudinally rotatably connected to the upper left side of the support frame 4. A handle is provided at the rear end of the double-acting screw 8 for easy operation. Adjusting plates 10 are threadedly connected to both the front and rear ends of the double-acting screw 8. The adjusting plates 10 can limit the conveying position of the aluminum plate, preventing it from shifting during conveying and ensuring that the aluminum plate accurately enters the leveling area for leveling. The position can also be adjusted according to different sizes of aluminum plates. The upper right side of the adjusting plate 10 is divided into... The guide rod 9 is not slidably connected to the front and rear ends. The adjusting plate 10 is located on the front and rear sides of the base 1. A heater 11 is installed on the top left side of the base 1. The heater 11 can change the metal lattice of the aluminum plate to a certain extent by heating, reducing the hardness of the aluminum plate and improving its plasticity. A cooler 12 is installed on the top right side of the base 1. Guide rods 13 are symmetrically connected to the top of the support frame 4. The lower ends of the two guide rods 13 are slidably connected to the lowering plate 6. The guide rods 13 provide guidance for the lowering plate 6 to ensure the leveling effect of the leveling roller 7 on the aluminum plate.

[0021] When the surface leveling device is required, first adjust the position of the adjusting plate 10 according to the size of the aluminum plate to be processed. In specific operation, rotate the bidirectional screw 8. Since the upper right side of the adjusting plate 10 is slidably connected to the guide rod 9, and the front and rear ends of the bidirectional screw 8 are connected to the adjusting plate 10 through threads, the adjusting plate 10 will move smoothly along the guide rod 9. Adjust the distance between the front and rear adjusting plates 10 to be slightly larger than the width of the aluminum plate to limit the conveying position of the aluminum plate, prevent it from deviating during the conveying process, and ensure that the aluminum plate can accurately enter the leveling area.

[0022] Start cylinder 5. By controlling the extension and retraction of the piston rod of cylinder 5, the lowering plate 6 is moved up and down along the guide rod 13. Observe the distance between the leveling roller 7 at the bottom of the lowering plate 6 and the conveying roller 3. According to the thickness of the aluminum plate, adjust the leveling roller 7 to a suitable height so that the leveling roller 7 can apply appropriate pressure to the aluminum plate for leveling.

[0023] The parameters of heater 11 and cooler 12 are set according to the material and processing requirements of the aluminum plate. Heater 11 is used to heat the aluminum plate, which changes the metal lattice of the aluminum plate to a certain extent, reduces the hardness of the aluminum plate, and increases its plasticity, so as to better level it. Cooler 12 is used to cool the leveled aluminum plate, so that the aluminum plate can be quickly shaped and the leveled shape can be fixed.

[0024] Place the aluminum plate to be processed on the conveyor roller 3 of the base 1, ensuring that the front and rear edges of the aluminum plate are between the adjusting plates 10 to prevent the aluminum plate from deviating during conveying. Start the motor 2, and the output shaft of the motor 2 drives the transmission component on the front side of the conveyor roller 3 to rotate, thereby driving all the conveyor rollers 3 to rotate. The aluminum plate moves to the right under the drive of the conveyor rollers 3.

[0025] When the aluminum plate moves below the heater 11, the heater 11 starts working and heats the aluminum plate. The heating time and temperature are controlled according to the set heating parameters to bring the aluminum plate to a suitable plastic state.

[0026] The heated aluminum plate continues to move to the right, entering the leveling area. At this point, the leveling roller 7, under the action of the cylinder 5, applies pressure to the aluminum plate, leveling its surface through rolling and eliminating any bending or unevenness. The descending plate 6, guided by the guide rod 13, maintains a smooth up-and-down movement, ensuring that the leveling roller 7 achieves a uniform leveling effect on the aluminum plate.

[0027] The leveled aluminum plate continues to move to the right and is placed below the cooler 12. The cooler 12 cools the aluminum plate, which quickly sets the shape and fixes the leveled shape, preventing the aluminum plate from deforming again due to temperature changes during subsequent transportation or storage.

[0028] After leveling and cooling, the aluminum plates are output from the right side of the device. The operators collect the processed aluminum plates for further processing or storage.

[0029] After processing is completed, first turn off motor 2, heater 11 and cooler 12. After the equipment has completely stopped running, turn off the air supply to cylinder 5.

[0030] By using the above methods, the surface leveling device for aluminum plate processing can be fully utilized to improve the surface flatness of the aluminum plate, ensure processing quality, and extend the service life of the device.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A surface leveling device for aluminum plate processing, comprising a base (1), a motor (2), a conveying roller (3), a support frame (4), a cylinder (5), a lowering plate (6), and leveling rollers (7). The motor (2) is installed on the upper right front side of the base (1). The conveying rollers (3) are evenly spaced and rotated inside the base (1). The front and rear ends of the conveying rollers (3) are connected together by a transmission assembly. The output end of the motor (2) is connected to the transmission assembly at the front end of the conveying rollers (3). The support frame (4) is provided on the base (1). The cylinder (5) is installed on the top of the support frame (4). The piston rod of the cylinder (5) is provided with a lowering plate (6). A set of leveling rollers (7) is rotatably provided at the bottom of the lowering plate (6) through a mounting frame. The device is characterized in that: It also includes an adjustment component, with the upper part of the support frame (4) having the adjustment component.

2. The surface leveling device for aluminum plate processing according to claim 1, characterized in that: The adjustment assembly includes a bidirectional screw (8), a guide rod (9) and an adjustment plate (10). The guide rod (9) is provided on the upper right side of the support frame (4), and the bidirectional screw (8) is rotatably provided on the upper left side of the support frame (4). The front and rear ends of the bidirectional screw (8) are both provided with adjustment plates (10) through threads.

3. The surface leveling device for aluminum plate processing according to claim 2, characterized in that: It also includes a heater (11), which is installed on the top left side of the base (1).

4. A surface leveling device for aluminum plate processing according to claim 3, characterized in that: It also includes a cooler (12), which is installed on the top right side of the base (1).

5. A surface leveling device for aluminum plate processing according to claim 4, characterized in that: It also includes guide rods (13), and the top of the support frame (4) is symmetrically provided with guide rods (13), and the lower ends of the two guide rods (13) are slidably connected to the descending plate (6).

6. A surface leveling device for aluminum plate processing according to claim 2, characterized in that: The last end of the bidirectional screw (8) is equipped with a handle.

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