A flat diameter code nail shaping and calibrating device
The flat-diameter staples are calibrated by a calibration rod driven by a limit component and a telescopic cylinder, which solves the problem of side skewing and achieves stable shaping and feeding of the staples.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGTAI BAISHANGDE NAIL MAKING CO LTD
- Filing Date
- 2025-08-18
- Publication Date
- 2026-07-21
AI Technical Summary
Existing flat-diameter staple processing equipment cannot effectively shape and calibrate staples with sides that are skewed inward, resulting in unstable shaping and calibration.
Limiting components one and two are used to limit the staples. The calibration rod is driven by a telescopic cylinder to squeeze and shape the staples. The use of a slide and an electromagnet is combined to stabilize the feeding.
It enables stable shaping and calibration of staples and normal feeding, improving the stability of equipment operation.
Smart Images

Figure CN224525649U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of flat diameter code nail processing equipment, specifically a flat diameter code nail shaping and calibration device. Background Technology
[0002] Pneumatic nail guns are standardized consumables for pneumatic nail gun systems, classified as J-type nail gun compatible nails in the industrial product classification system. Their physical structure is similar to that of staples, using compressed air to drive a piston system for high-speed insertion. They are commonly made of galvanized iron wire to improve rust resistance. This product uses an alphabetical coding system, mainly including sub-types such as J, K, and N, and is widely used in industrial scenarios such as pallet manufacturing, wooden crate packaging, and building wall panel installation. In the furniture manufacturing industry, they play a crucial role in key processes such as sofa frame reinforcement and fabric fixing. Because of their flat cross-section, flat-diameter nail guns are prone to deformation (such as side bending, warping, and end misalignment) during stamping and transportation, thus requiring shaping equipment for processing. However, existing flat-diameter staple processing equipment typically uses a single set of flat rolling rollers to shape and calibrate the staples. When the staple side is skewed inward, the rolling rollers cannot properly engage the inside of the staple, thus failing to properly shape and calibrate the staples, which limits their application. Utility Model Content
[0003] The purpose of this invention is to provide a flat diameter code pin shaping and calibration device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a flat diameter code nail shaping and calibration device, comprising: a worktable, four sets of support rods fixedly connected to the upper end of the worktable, an inclined plate fixedly connected to the upper end of the support rods, a cover plate fixedly connected to the upper end of the inclined plate, an mounting plate fixedly connected to the upper end of the cover plate, a telescopic cylinder one fixedly mounted on the back of the mounting plate, a connecting plate fixedly connected to the output end of the telescopic cylinder one, a calibration rod fixedly connected to the back of the connecting plate, a limit component one provided at the upper end of the cover plate, and a limit component two provided at the bottom of the inclined plate.
[0005] Furthermore, the limiting component one includes a fixed plate, a telescopic cylinder two, and a limiting frame. The fixed plate is fixedly connected to the upper end of the cover plate, the telescopic cylinder two is fixedly installed on the upper end of the fixed plate, and the limiting frame is fixedly connected to the output end of the telescopic cylinder two.
[0006] Furthermore, the limiting component two includes a spring, a base plate, a telescopic cylinder three, and a baffle one. The spring is fixedly connected to the bottom of the inclined plate, and four sets of springs are provided. The base plate is fixedly connected to the bottom of the spring. The telescopic cylinder three is fixedly installed at the bottom of the base plate. The baffle one is fixedly connected to the output end of the telescopic cylinder three, and the baffle one is slidably connected to the inclined plate.
[0007] Furthermore, the second limiting component also includes limiting rods, and four sets of limiting rods are provided. The limiting rods are fixedly connected to the upper end of the base plate, the limiting rods are slidably connected to the inclined plate, and the springs are sleeved on the periphery of the limiting rods.
[0008] Furthermore, a groove is provided at the upper end of the inclined plate, and the limiting frame is slidably connected inside the groove.
[0009] Furthermore, a mounting bracket is fixedly connected to the bottom of the inclined plate, and a telescopic cylinder is fixedly installed at the bottom of the mounting bracket.
[0010] Furthermore, a baffle plate is fixedly connected to the output end of the telescopic cylinder four, and the baffle plate is slidably connected to the inclined plate.
[0011] Furthermore, an electromagnet is fixedly installed at the bottom of the inclined plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention can limit the positioning of the code nail by limiting component one and limiting component two, and can perform shaping and calibration of the code nail by using telescopic cylinder one to drive the calibration rod to squeeze the code nail, making it relatively stable in use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the front view structure in one embodiment of the present invention; Figure 2 for Figure 1 A schematic diagram of the structure of the middle limiting component 1; Figure 3 for Figure 1 Schematic diagram of the bottom component structure of the inclined plate; Figure 4 for Figure 3 A magnified view of a portion of position A in the middle.
[0014] Reference numerals in the attached diagram: 1. Workbench; 2. Support rod; 3. Inclined plate; 31. Slide groove; 4. Cover plate; 5. Mounting plate; 6. Telescopic cylinder one; 7. Connecting plate; 8. Calibration rod; 9. Limiting component one; 91. Fixing plate; 92. Telescopic cylinder two; 93. Limiting frame; 10. Limiting component two; 101. Spring; 102. Base plate; 103. Limiting rod; 104. Telescopic cylinder three; 105. Baffle one; 11. Mounting bracket; 12. Telescopic cylinder four; 13. Baffle two; 14. Electromagnet. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please refer to the following: Figures 1-4 ,in Figure 1 This is a schematic diagram of the front view structure in one embodiment of the present invention; Figure 2 for Figure 1 A schematic diagram of the structure of the middle limiting component 1; Figure 3 for Figure 1 Schematic diagram of the bottom component structure of the inclined plate; Figure 4 for Figure 3 A partial enlarged view at position A shows a flat-diameter code pin shaping and calibration device, comprising: a worktable 1, four sets of support rods 2 fixedly connected to the upper end of the worktable 1, inclined plates 3 fixedly connected to the upper end of the support rods 2, a cover plate 4 fixedly connected to the upper end of the inclined plate 3, a mounting plate 5 fixedly connected to the upper end of the cover plate 4, a telescopic cylinder 6 fixedly mounted on the back of the mounting plate 5, a connecting plate 7 fixedly connected to the output end of the telescopic cylinder 6, a calibration rod 8 fixedly connected to the back of the connecting plate 7, a limit component 9 provided at the upper end of the cover plate 4, a limit component 10 provided at the bottom of the inclined plate 3, the rear end of the calibration rod 8 being tapered to facilitate guiding the calibration rod 8 into the inside of the code pin, the width of the left and right sides of the calibration rod 8 being the same as the inner dimension of the code pin, the calibration rod 8 being aligned with the slide groove 31, and the calibration rod 8 being able to enter the interior of the slide groove 31 by retracting the telescopic cylinder 6.
[0017] The limiting component 9 includes a fixed plate 91, a telescopic cylinder 92, and a limiting frame 93. The fixed plate 91 is fixedly connected to the upper end of the cover plate 4. The telescopic cylinder 92 is fixedly installed on the upper end of the fixed plate 91. The limiting frame 93 is fixedly connected to the output end of the telescopic cylinder 92. The limiting frame 93 is a U-shaped frame. The thickness of the limiting frame 93 is the same as the thickness of the staple. The staple can be limited by the limiting frame 93.
[0018] Limiting component 2 10 includes spring 101, base plate 102, telescopic cylinder 3 104 and baffle 1 105. Spring 101 is fixedly connected to the bottom of inclined plate 3, and four sets of spring 101 are provided. Base plate 102 is fixedly connected to the bottom of spring 101. Telescopic cylinder 3 104 is fixedly installed at the bottom of base plate 102. Baffle 1 105 is fixedly connected to the output end of telescopic cylinder 3 104. Baffle 1 105 is slidably connected to inclined plate 3. When baffle 1 105 is in the uppermost position, the top of baffle 1 105 is located inside the slide groove 31, which can limit the positioning of the code pin.
[0019] The second limiting component 10 also includes a limiting rod 103, and four sets of limiting rods 103 are provided. The limiting rods 103 are fixedly connected to the upper end of the base plate 102 and are slidably connected to the inclined plate 3. The spring 101 is sleeved on the periphery of the limiting rod 103. The setting of the limiting rods 103 can improve the stability of the second limiting component 10.
[0020] The upper end of the inclined plate 3 is provided with a sliding groove 31, and the limiting frame 93 is slidably connected inside the sliding groove 31. The inner wall size of the sliding groove 31 is the same as the outer size of the staple.
[0021] The bottom of the inclined plate 3 is fixedly connected to the mounting bracket 11, and the bottom of the mounting bracket 11 is fixedly installed with the telescopic cylinder 12.
[0022] The output end of the telescopic cylinder 12 is fixedly connected to a baffle 13. The baffle 13 is slidably connected to the inclined plate 3. When the baffle 13 is at its highest position, the upper end of the baffle 13 is located inside the slide groove 31. At this time, the baffle 13 can block the code nail.
[0023] An electromagnet 14 is fixedly installed at the bottom of the inclined plate 3. The electromagnet 14 can magnetically attract the staples inside the slide groove 31, so that the staples will not slide randomly.
[0024] It should be noted that telescopic cylinder 6, telescopic cylinder 92, telescopic cylinder 104, telescopic cylinder 12 and electromagnet 14 can all be purchased on the market or customized in the factory, and the wiring connection method and control method are mature technologies in this field and have been fully disclosed, so they will not be described again in this article.
[0025] In summary, the flat-diameter code pin shaping and calibration device provided by this utility model, during operation, retracts the telescopic cylinder 92 to position the limiting frame 93 above the inclined plate 3. At this time, the code pin is placed into the slide groove 31. After entering the slide groove 31, the code pin slides downwards along the slide groove 31. When the code pin slides to contact the baffle 105, it is blocked by the baffle 105. At this time, the telescopic cylinder 92 drives the limiting frame 93 to move downwards, so that the bottom edge of the limiting frame 93 is in contact with the bottom surface of the inner wall of the slide groove 31. Then, the baffle 105... 5 and the limiting frame 93 can limit the front and rear ends of the code nail. The retraction of the telescopic cylinder 6 can drive the connecting plate 7 to move backward. At this time, the calibration rod 8 can slide into the slide groove 31. The calibration rod 8 can be inserted into the inside of the code nail. The code nail can be shaped and calibrated by the squeezing of the calibration rod 8 and the limiting of the slide groove 31. After calibration, the calibration rod 8 is reset. The telescopic cylinder 104 drives the baffle 105 to move downward. When the top surface of the baffle 105 is horizontal with the bottom surface of the inner wall of the slide groove 31, the code nail can slide down from the front end of the slide groove 31. The telescopic cylinder 12 drives the baffle 13 to slide along the inclined plate 3. When the baffle 13 is at its top position, its upper end is inside the slide groove 31. At this time, the baffle 13 can block the staples. Meanwhile, the staples inside the slide groove 31 are stacked sequentially on the back of the baffle 13. When the electromagnet 14 is energized, it can magnetically attract the second staple closest to the baffle 13. The staple is magnetically attracted inside the slide groove 31. When the baffle 13 moves downward, the staple closest to the baffle 13 will slide down the slide groove 31 to the position where it contacts the baffle 105. After the nearest staple slides down, the baffle 13 resets upward, and the electromagnet 14 is de-energized. At this time, the magnetically attracted staple slides down to contact the baffle 13. After this group of staples contacts the baffle 13, the electromagnet 14 can be energized again to magnetically attract the next group of staples. This structure can control the feeding and make the equipment run normally.
Claims
1. A flat diameter staple shaping and calibration device, characterized in that, include: A workbench (1) is fixedly connected to four sets of support rods (2) at the upper end of the workbench (1). An inclined plate (3) is fixedly connected to the upper end of the support rods (2). A cover plate (4) is fixedly connected to the upper end of the inclined plate (3). An installation plate (5) is fixedly connected to the upper end of the cover plate (4). A telescopic cylinder (6) is fixedly installed on the back of the installation plate (5). A connecting plate (7) is fixedly connected to the output end of the telescopic cylinder (6). A calibration rod (8) is fixedly connected to the back of the connecting plate (7). A limit component (9) is provided at the upper end of the cover plate (4). A limit component (10) is provided at the bottom of the inclined plate (3).
2. The flat diameter code pin shaping and calibration device according to claim 1, characterized in that, The limiting component one (9) includes a fixed plate (91), a telescopic cylinder two (92) and a limiting frame (93). The fixed plate (91) is fixedly connected to the upper end of the cover plate (4). The telescopic cylinder two (92) is fixedly installed on the upper end of the fixed plate (91). The limiting frame (93) is fixedly connected to the output end of the telescopic cylinder two (92).
3. The flat diameter staple shaping and calibration device according to claim 2, characterized in that, The limiting component two (10) includes a spring (101), a base plate (102), a telescopic cylinder three (104), and a baffle one (105). The spring (101) is fixedly connected to the bottom of the inclined plate (3), and there are four sets of springs (101). The base plate (102) is fixedly connected to the bottom of the spring (101). The telescopic cylinder three (104) is fixedly installed at the bottom of the base plate (102). The baffle one (105) is fixedly connected to the output end of the telescopic cylinder three (104). The baffle one (105) is slidably connected to the inclined plate (3).
4. The flat diameter staple shaping and calibration device according to claim 3, characterized in that, The second limiting component (10) also includes a limiting rod (103), and the limiting rod (103) is provided in four sets. The limiting rod (103) is fixedly connected to the upper end of the base plate (102). The limiting rod (103) is slidably connected to the inclined plate (3). The spring (101) is sleeved on the periphery of the limiting rod (103).
5. The flat diameter staple shaping and calibration device according to claim 4, characterized in that, The upper end of the inclined plate (3) is provided with a sliding groove (31), and the limiting frame (93) is slidably connected inside the sliding groove (31).
6. The flat diameter staple shaping and calibration device according to claim 5, characterized in that, The bottom of the inclined plate (3) is fixedly connected to the mounting bracket (11), and the bottom of the mounting bracket (11) is fixedly installed with the telescopic cylinder four (12).
7. The flat diameter staple shaping and calibration device according to claim 6, characterized in that, The output end of the telescopic cylinder four (12) is fixedly connected to the baffle two (13), and the baffle two (13) is slidably connected to the inclined plate (3).
8. The flat diameter staple shaping and calibration device according to claim 7, characterized in that, An electromagnet (14) is fixedly installed at the bottom of the inclined plate (3).