Busbar copper assembly bending and setting device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU GANGCHENG ENERGY TECHNOLOGY CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-21
Smart Images

Figure CN224525666U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of busbar copper bus technology, and in particular to a busbar copper bus assembly bending and shaping equipment. Background Technology
[0002] Busbar copper bus, also known as copper busbar or copper bus, refers to a copper bus with a rectangular cross-section. It is used in power supply systems to connect the main switch and the switches in each branch circuit of the electrical cabinet. In the prior art, Chinese patent document with application number 202220915356.8 discloses a bending device for processing busbar copper bus.
[0003] However, due to structural defects, the above technical solution still has the following problems:
[0004] 1. The busbar copper is placed on top of the bending die. After bending, it needs to be manually removed by workers to complete the process, so automatic unloading is not possible.
[0005] 2. The copper busbars also need to be manually inserted into the inside of the bent structure, which poses a certain safety hazard. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies that require manual insertion and removal, which pose safety hazards, by proposing a bending and shaping device for busbar copper busbar assemblies.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A bending and shaping device for busbar copper busbar assemblies includes a shaping table, and the device further includes:
[0009] The conveyor is bolted to the top of the shaping table;
[0010] Support arm, the support arm is bolted to the rear side of the top of the shaping table;
[0011] Electric push cylinder, the electric push cylinder is bolted to the top of the support arm;
[0012] The cam is bolted to the output end of the electric pusher cylinder;
[0013] The busbar copper busbar assembly bending and shaping assembly includes a rotary table, a fixed frame, rollers, an electric cylinder, and a top bar. The bottom of the rotary table is rotatably connected to the notch on the right side of the top of the shaping table. There are two fixed frames and two rollers. The bottom of the two fixed frames is bolted to both sides of the top of the rotary table. The top of the fixed frame is rotatably connected to the axis of the roller. The surface of the electric cylinder is bolted to the hole on the top of the rotary table. The output end of the electric cylinder is bolted to the top bar.
[0014] The flipping mechanism is connected to the rotary table. The busbar copper busbar can be transported to the top of the two fixed frames by the conveyor, so there is no need to put it in manually. After the cam bends and shapes the busbar copper busbar downward, the busbar copper busbar can be tilted to the right and discharged by the flipping of the rotary table and the ejection of the electric cylinder.
[0015] As a preferred embodiment of this utility model, the flipping mechanism includes a linear motor, a hinge rod, a large bevel gear, and a small bevel gear. The output end of the linear motor is hinged to the bottom end of the hinge rod, the top end of the hinge rod is hinged to the side of the large bevel gear, the teeth of the large bevel gear mesh with the teeth of the small bevel gear, and the axis of the small bevel gear is keyed to the axis of the rotary table.
[0016] Furthermore, the power supply to the linear motor is turned on. The power supply can be either an external or internal power source, and it is controlled by a controller. The linear motor can drive the hinge rod to move downward. The hinge rod and the large bevel gear have an eccentric structure, which facilitates the hinge rod to drive the large bevel gear to rotate. The large bevel gear can drive the small bevel gear to rotate, and the small bevel gear can drive the rotary table to rotate.
[0017] In a preferred embodiment of this utility model, a connecting shaft is connected to the hole key at the center of the rotary table. Both ends of the connecting shaft surface are rotatably connected to the recess of the shaping table, and the connecting shaft is connected to the small bevel gear key.
[0018] Furthermore, the small bevel gear can drive the connecting shaft to rotate, and the connecting shaft can drive the rotary table to rotate. The connecting shaft is rotated and set with the shaping table through bearings.
[0019] In a preferred embodiment of this utility model, the surface of the linear motor is bolted to the right side of the interior of the shaping table, and the shaft of the large bevel gear is rotatably connected to the inner wall of the shaping table.
[0020] Furthermore, the linear motor is fixed to the shaping table, which facilitates the linear motor to drive the hinge rod to move up and down. The large bevel gear is rotatably set with the shaping table through the bearing, which is beneficial for the large bevel gear to drive the small bevel gear to rotate.
[0021] As a preferred embodiment of this utility model, the right side of the shaping table is bolted to a discharge hopper, and the right end of the discharge hopper is inclined downward.
[0022] Furthermore, the discharge hopper is used to receive and guide the formed material, facilitating its discharge.
[0023] As a preferred embodiment of this utility model, the top of the conveyor is bolted to a guide frame, and the opening on the right side of the guide frame corresponds to the top of the fixed frame.
[0024] Furthermore, the guide frame guides the busbar copper busbar assembly at the top of the conveyor, allowing the busbar copper busbar assembly to align with the mounting frame.
[0025] As a preferred embodiment of this utility model, the top of the fixing frame has a U-shaped structure, with the cam corresponding to the top bar.
[0026] Furthermore, the U-shaped structure can accommodate rollers, and the cams can bend the busbar copper busbar assembly.
[0027] Beneficial effects:
[0028] 1. Place the busbar copper busbar on the top of the conveyor. The conveyor can transport the busbar copper busbar to the top of the two fixed frames. The electric push cylinder can drive the cam to move downward. The cam can cooperate with the fixed frame to perform a bending operation.
[0029] 2. By rotating the rotary table, the fixed frame and rollers can be flipped to the right, and the electric cylinder can drive the top bar to move upward. The top bar can push out the bent and shaped busbar copper busbar, so that the material can be discharged directly.
[0030] In this invention: the busbar copper busbar can be transported to the top of the two fixed frames by the conveyor, so there is no need to put it in manually. After the cam bends and shapes the busbar copper busbar downward, the bent and shaped busbar copper busbar can be tilted to the right and discharged by the rotation of the rotary table and the ejection of the electric cylinder. Attached Figure Description
[0031] Figure 1 This is a three-dimensional schematic diagram of a busbar copper busbar assembly bending and shaping device proposed in this utility model;
[0032] Figure 2 This is a three-dimensional schematic diagram of the rotating table of a busbar copper busbar assembly bending and shaping equipment proposed in this utility model;
[0033] Figure 3 This is a three-dimensional schematic diagram of the rotating mechanism of a busbar copper busbar assembly bending and shaping device proposed in this utility model;
[0034] Figure 4 This is a three-dimensional cross-sectional view of the shaping table of a busbar copper busbar assembly bending and shaping equipment proposed in this utility model.
[0035] In the diagram: 1. Shaping table; 2. Conveyor; 3. Support arm; 4. Electric pusher cylinder; 5. Cam; 6. Linear motor; 7. Hinge rod; 8. Large bevel gear; 9. Small bevel gear; 10. Rotary table; 11. Fixed frame; 12. Roller; 13. Electric cylinder; 14. Top bar; 15. Connecting shaft; 16. Discharge hopper; 17. Guide frame. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0037] Example 1
[0038] Reference Figure 1-4 A busbar copper busbar assembly bending and shaping device includes a shaping table 1, and the device further includes:
[0039] Conveyor 2 is bolted to the top of the shaping table 1;
[0040] Support arm 3 is bolted to the rear side of the top of the shaping table 1;
[0041] Electric push cylinder 4 is bolted to the top of support arm 3;
[0042] Cam 5 is bolted to the output end of electric cylinder 4;
[0043] The busbar copper busbar assembly bending and shaping assembly includes a rotary table 10, a fixed frame 11, rollers 12, an electric cylinder 13, and a top bar 14. The bottom of the rotary table 10 is rotatably connected to the notch on the right side of the top of the shaping table 1. There are two fixed frames 11 and two rollers 12. The bottom of the two fixed frames 11 are bolted to the two sides of the top of the rotary table 10, and the top of the fixed frame 11 is rotatably connected to the axis of the roller 12. The surface of the electric cylinder 13 is bolted to the hole on the top of the rotary table 10, and the output end of the electric cylinder 13 is bolted to the top bar 14.
[0044] The flipping mechanism is connected to the rotary table 10. The busbar copper bus can be transported to the top of the two fixed frames 11 by the conveyor 2, so there is no need to put it in manually. After the cam 5 bends and shapes the busbar copper bus, the bent and shaped busbar copper bus can be tilted to the right and discharged by the flipping of the rotary table 10 and the ejection of the electric cylinder 13.
[0045] In order to drive the rotary table 10 to rotate, such as Figure 2As shown, the flipping mechanism includes a linear motor 6, a hinge rod 7, a large bevel gear 8, and a small bevel gear 9. The output end of the linear motor 6 is hinged to the bottom end of the hinge rod 7, and the top end of the hinge rod 7 is hinged to the side of the large bevel gear 8. The teeth of the large bevel gear 8 mesh with the teeth of the small bevel gear 9. The axis of the small bevel gear 9 is keyed to the axis of the rotary table 10. When the power supply to the linear motor 6 is turned on, the power supply can be either an external power supply or an internal power supply, and it is controlled by a controller. The linear motor 6 can drive the hinge rod 7 to move downward. The hinge rod 7 and the large bevel gear 8 have an eccentric structure, which facilitates the hinge rod 7 to drive the large bevel gear 8 to rotate. The large bevel gear 8 can drive the small bevel gear 9 to rotate, and the small bevel gear 9 can drive the rotary table 10 to rotate.
[0046] To ensure stability, such as Figure 2 As shown, a connecting shaft 15 is connected to the hole key at the center of the rotary table 10. Both ends of the surface of the connecting shaft 15 are rotatably connected to the recess of the shaping table 1. The connecting shaft 15 is keyed to the small bevel gear 9. The small bevel gear 9 can drive the connecting shaft 15 to rotate. The connecting shaft 15 can drive the rotary table 10 to rotate. The connecting shaft 15 is rotatably set with the shaping table 1 through bearings.
[0047] For the structure to operate stably, such as Figure 2 As shown, the surface of the linear motor 6 is bolted to the right side of the interior of the shaping table 1, and the shaft of the large bevel gear 8 is rotatably connected to the inner wall of the shaping table 1. The linear motor 6 is fixed by the shaping table 1, which facilitates the linear motor 6 to drive the hinge rod 7 to move up and down. The large bevel gear 8 is rotatably set to the shaping table 1 through the bearing, which is beneficial for the large bevel gear 8 to drive the small bevel gear 9 to rotate.
[0048] For use in material cutting, such as Figure 1 As shown, the right side of the shaping table 1 is bolted with a discharge hopper 16. The right end of the discharge hopper 16 is inclined downward. The discharge hopper 16 is used to receive and guide the shaped material for easy discharge.
[0049] For calibration guidance, such as Figure 2 As shown, the top of the conveyor 2 is bolted with a guide frame 17. The opening on the right side of the guide frame 17 corresponds to the top of the fixed frame 11. The guide frame 17 guides the busbar copper busbar assembly on the top of the conveyor 2 so that the busbar copper busbar assembly can be aligned with the fixed frame 11.
[0050] To guide and limit the movement of the busbar copper busbar assembly, such as Figure 2 As shown, the top of the fixing frame 11 has a U-shaped structure, and the cam 5 corresponds to the top bar 14. The U-shaped structure can accommodate the roller 12, and the cam 5 can bend the busbar copper bus assembly.
[0051] Example 2
[0052] The difference between this embodiment and Embodiment 1 is that the linear motor 6 and the hinge rod 7 are replaced with a rotary motor. The rotary motor can directly drive the large bevel gear 8 to rotate, but the control precision requirements for the rotary motor are high. Therefore, this application preferably uses the linear motor 6 and the hinge rod 7.
[0053] It should be noted that the specific models of conveyor 2, electric push cylinder 4, linear motor 6, and electric cylinder 13 used shall be selected by those skilled in the art. Furthermore, the above-mentioned conveyor 2, electric push cylinder 4, linear motor 6, and electric cylinder 13 are all existing technologies and will not be elaborated upon in this solution.
[0054] The working principle of this utility model is as follows: The shaping table 1 provides support, placing the busbar copper bus assembly on top of the conveyor 2. The conveyor 2 transports the busbar copper bus assembly between two fixed frames 11 on the top of the rotary table 10. Rollers 12 reduce friction. The electric push cylinder 4 is powered on and supported by the support arm 3. The electric push cylinder 4 drives the cam 5 downward, which bends the busbar copper bus assembly. The electric cylinder 13 is powered on and drives the top bar 14 upward, which bends the two fixed frames 11. The busbar copper busbar assembly between the fixed frames 11 is pushed out, and the power supply of the linear motor 6 is turned on. The power supply can be an external power supply or an internal power supply, and is controlled by a controller. The linear motor 6 can drive the hinge rod 7 to move downward. The hinge rod 7 and the large bevel gear 8 have an eccentric structure, which facilitates the hinge rod 7 to drive the large bevel gear 8 to rotate. The large bevel gear 8 can drive the small bevel gear 9 to rotate. The small bevel gear 9 can drive the rotary table 10 to rotate. The rotary table 10 can drive the fixed frame 11 to rotate to the right, tilting the busbar copper busbar assembly downward. The formed busbar copper busbar assembly falls into the discharge hopper 16 and is discharged.
[0055] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A bending and shaping device for busbar copper busbar assemblies, comprising a shaping table (1), characterized in that, The busbar copper bus assembly bending and shaping equipment also includes: Conveyor (2), which is bolted to the top of the shaping table (1); Support arm (3) is bolted to the rear side of the top of the shaping table (1); Electric push cylinder (4), which is bolted to the top of the support arm (3); Cam (5), cam (5) is bolted to the output end of electric push cylinder (4); The busbar copper busbar assembly bending and shaping assembly includes a rotating table (10), a fixed frame (11), a roller (12), an electric cylinder (13), and a top bar (14). The bottom of the rotating table (10) is rotatably connected to the notch on the right side of the top of the shaping table (1). There are two fixed frames (11) and two rollers (12). The bottom of the two fixed frames (11) is bolted to the two sides of the top of the rotating table (10). The top of the fixed frame (11) is rotatably connected to the axis of the roller (12). The surface of the electric cylinder (13) is bolted to the hole on the top of the rotating table (10). The output end of the electric cylinder (13) is bolted to the top bar (14). The flipping mechanism is connected to the rotary table (10).
2. The busbar copper busbar assembly bending and shaping equipment according to claim 1, characterized in that, The flipping mechanism includes a linear motor (6), a hinge rod (7), a large bevel gear (8), and a small bevel gear (9). The output end of the linear motor (6) is hinged to the bottom end of the hinge rod (7), the top end of the hinge rod (7) is hinged to the side of the large bevel gear (8), the teeth of the large bevel gear (8) mesh with the teeth of the small bevel gear (9), and the axis of the small bevel gear (9) is keyed to the axis of the rotary table (10).
3. The busbar copper busbar assembly bending and shaping equipment according to claim 2, characterized in that, The rotating table (10) has a keyed hole at its center connected to a connecting shaft (15). Both ends of the connecting shaft (15) are rotatably connected to the notch of the shaping table (1). The connecting shaft (15) is keyed to the small bevel gear (9).
4. The busbar copper busbar assembly bending and shaping equipment according to claim 2, characterized in that, The surface of the linear motor (6) is bolted to the right side of the interior of the shaping table (1), and the shaft of the large bevel gear (8) is rotatably connected to the inner wall of the shaping table (1).
5. The busbar copper busbar assembly bending and shaping equipment according to claim 1, characterized in that, The right side of the shaping table (1) is bolted to a discharge hopper (16), and the right end of the discharge hopper (16) is inclined downward.
6. The busbar copper busbar assembly bending and shaping equipment according to claim 1, characterized in that, The top of the conveyor (2) is bolted to a guide frame (17), and the opening on the right side of the guide frame (17) corresponds to the top of the fixing frame (11).
7. The busbar copper busbar assembly bending and shaping equipment according to claim 1, characterized in that, The top of the fixing frame (11) has a U-shaped structure, and the cam (5) corresponds to the top bar (14).